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1977
OVERHAUL MANUAL
covering
CHEVROLET, CHEVELLE,
MONTE CARLO, NOVA,
CAMARO, CORVETTE
and
LIGHT DUTY
(SERIES 10-30)
CHEVROLET TRUCKS
FOREWORD
T his m anual includes pro ce d u re s in v o lv e d in d is a s s e m b ly and assem bly
o f m a jo r c o m p o n e n ts o f 1977 C hevrolet, Chevelle, M o n te Carlo, Nova,
C am aro, C orvette and L ig h t D uty Trucks. In fo rm a tio n on dia g no sis, m a in te
nance and a d ju stm e n ts, m in o r service o p e ra tio n s, and re m o va l and in s ta lla
tio n fo r these co m p o n e n ts is c o n ta in e d in e ith e r th e 1977 Passenger Car or
th e L ig h t D uty Truck Service M anuals.
The S ection Index on th is page enables th e user to q u ic k ly locate any
desired section. A t the b e g in n in g o f each section c o n ta in in g m ore than one
m a jo r su b je ct is a Table o f C ontents, w h ic h gives the page n u m b e r on w h ic h
each m a jo r subject begins. A n in d e x is placed at th e b e g in n in g o f each
m a jo r su b je ct w ith in th e section.
S u m m a rie s o f Special T ools, w h e n re q u ire d , are fo u n d at the end o f
m a jo r sections.
The m anual sh o u ld be kept in a h a n d y place fo r ready reference. If p ro p
e rly used, it w ill enable the te ch n ician to b e tte r service th e o w n e rs o f C hev
ro le t b u ilt vehicles.
A ll in fo rm a tio n , illu s tra tio n s and s p e cifica tion s c o n ta in e d in th is lite ra tu re
are based on th e latest p ro d u c t in fo rm a tio n a vailable at th e tim e o f p u b lic a
tio n a p p ro va l. The rig h t is reserved to m ake changes at any tim e w ith o u t
notice.
CAUTION
This vehicle contains some parts dimensioned in the metric system
as well as in the customary system. Some fasteners are metric and
are very close in dimension to familiar customary fasteners in the
inch system. It is important to note that, during any vehicle mainte
nance procedures, replacement fasteners m ust have the same
measurements and strength as those removed, whether metric or
customary. (Numbers on the heads of metric bolts and on surfaces
o f metric nuts indicate their strength. Customary bolts use radial
lines for this purpose, while most customary nuts do not have
strength markings.) Mismatched or incorrect fasteners can result in
vehicle damage or malfunction, or possibly personal injury. There
fore, fasteners removed from the vehicle should be saved for re-use
in the same locations whenever possible. Where the fasteners are
not satisfactory for re-use, care should be taken to select a re
placement that matches the original. For information and assis
tance, see your Chevrolet dealer.
SECTION INDEX
SECTION
IB
3B
4B
4C
NAME
AIR CONDITIONING
COMPRESSOR
STEERING
REAR AXLE
4-WHEEL DRIVE
BRAKES
6C
FUEL SYSTEMS
6D
ENGINE ELECTRICAL
7A
AUTOMATIC TRANSMISSION
7B
7C
MANUAL TRANSMISSION
CLUTCH
© 1 9 7 6 General M o t o r s C o rpo ra tio n
Printed In U.S.A.
Summary of Contents for 1977 10 Series
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Page 65: ...STEERING 3B 23 Fig 3B 65 M easure Back and Remark Housing Fig 3B 67 Tighten Lock Nut...
Page 86: ...4B 14 OVERHAUL MANUAL Fig 4B 28 Gear Teeth C ontact Pattern Check...
Page 125: ...REAR AXLE DIFFERENTIAL 4B 53 Fig 18E Gear Teeth Contact Pattern Check...
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Page 164: ...4C 8 OVERHAUL MANUAL Fig 4C 12 Gear Tooth Pattern Contact Pattern...
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Page 322: ...400 7A 2 OVERHAUL MANUAL Fig 7A 1C Side Cross Section Typical...
Page 444: ...7B 64 OVERHAUL MANUAL Fig 7B 11S M od el 2 03 Transfer Case Exploded V iew...
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