Chevrolet 1977 10 Series, Repair Manual, Page: 228 / 468

6D-6
OVERHAUL MANUAL
Fig. 6D-1 2 S --C h e ckin g P in io n C le a ran ce
Fig. 6D-1 1S—C irc u it fo r C h e c k in g P in io n C le a ra n c e
STARTING SOLENOID
Removal
1. Remove the outer screw and washer from the m otor
connector strap terminal.
2. Remove the two screws retaining solenoid housing to
end frame assembly.
3. Twist solenoid clockwise to remove flange key from
keyway slot in housing; then remove solenoid assembly.
Fig. 6D-13S--Exploded V iew of Solenoid
Replacement of Contacts (fig. 6D-13S)
1. W ith solenoid removed from m otor, remove nuts and
washers from switch and m otor connector strap terminals.
2. Remove the two solenoid end cover retaining screws
and washers and remove end cover from solenoid body.
3. Remove nut and washer from battery terminal on end
cover and remove battery term inal. Remove resistor by-pass
term inal and contactor.
4. Remove m otor connector strap term inal and solder
new term inal in position.
5. Using a new battery term inal, install term inal washer
and retaining nut to end cover. Install by-pass term inal and
contactor.
6. Position end cover over switch and m otor term inals
and install end cover retaining screws. Also install washers
and nuts on the solenoid switch and starting m otor terminals.
7. Bench test solenoid for proper operation.
Installation
1. W ith solenoid return spring installed on plunger,
position solenoid body to drive housing and turn
counterclockwise to engage the flange key in the keyway slot.
2. Install two screws retaining solenoid housing to end
frame.
3. Install outer screw and washer securing m otor
connector strap terminal.
4. Install starter m otor as previously described.
—
RETAINER
PINIO N
CONTACT
FINGER
BATTERY
TERMINAL
SOLENOID
BODY _ TO HOLD-IN
SWITCH
TERMINAL
TO PULL-IN
COIL
CONTACT
RINGS
PLUNGER ttito
MOTOR CONNECTOR
STRAP TERMINAL
END
COVER