Chevrolet 1977 10 Series, Repair Manual, Page: 450 / 468

7B-70
»
OVERHAUL MANUAL
20. Install shift levers on the range box shifter shaft, if 22. Fill transfer case to proper level with specified
not left on linkage in vehicle. lubricant.
21. Torque all bolts, locknuts and plugs (except filler 23. Install and tighten filler plug to specifications,
plug) to specifications.
ADAPTER ASSEMBLIES
ADAPTERS USED W ITH M AN UAL
TR A N SM ISSIO N S
Adapters Used With The Model 205 (Part Time)
Transfer Case
Disassembly of Adapter (Figs. 7B-1T and 7B-2T)
1. Using a brass drift or other suitable tool, tap sleeve
from adapter.
2. Using a brass drift, punch out oil seal from adapter
bore.
Inspection
Inspect the sleeve for any indication of failure. If the
sleeve has chipped teeth or excessive wear, it should be
replaced. Check internal snap ring in sleeve. Replace if bent
or broken.
Assembly of Adapter
1. Position sleeve to adapter bore and tap into place
using a suitable piece of pipe.
NOTE:
Assemble drive sleeve with oil groove facing
transm ission side. Lubricate sleeve spline with
transm ission oil before assembly.
2. Coat O.D. of seal with sealing com pound and install
seal using Tool J-23504 and H andle J-8092 in a similar
m anner as shown in Fig. 7B-3T.
Model 203 (Full Time) Transfer Case Assemblies
A dapters used with the full time 4-wheel drive transfer
case assemblies do not require service since there are no
internal com ponents such as seals, sleeves or bearings (Fig.
7B-3T).
Fig. 7B-1T-M anual Transmission A dapter Assemblies
Used W ith Model 205 (Part Tim e) Transfer Case
Fig. 7 B -2 T -ln s ta llin g A d a p te r Seal