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1-4
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GENERAL INFORMATION
When
installing
cir
‐
clips
and
retaining
rings,
take
care
to
compress
or
expand
them
only
enough
to
install
them
and
no
more.
Install
the
cir
‐
clip
with
its
chamfered
side
facing
load
side
as
well.
Replace
any
cir
‐
clips,
retaining
rings,
and
cotter
pins
with
new
ones,
as
removal
weakens
and
deforms
them,
they
could
become
detached
while
the
quad
is
driven,
leading
to
a
major
problem.
(15)
Lubrication
Engine
wear
is
generally
at
its
maximum
while
the
engine
is
warming
up
and
before
all
the
sliding
surfaces
have
an
adequate
lubrication
film.
During
assembly,
make
sure
to
apply
oil
to
any
sliding
surface
or
bearing
that
has
been
cleaned.
Old
grease
or
dirty
oil
could
have
lost
its
lubrication
quality
and
may
contain
forging
particles
that
act
as
abrasives;
therefore,
make
sure
to
wipe
it
off
and
apply
fresh
grease
or
oil.
Some
oils
and
greases
in
particular
should
be
used
only
in
certain
applications
and
may
be
harmful
if
used
in
an
application
for
which
they
are
not
intended.
(16)
Direction
of
Engine
Rotation
To
rotate
the
crankshaft
manually,
make
sure
to
do
so
in
the
direction
of
positive
rotation
Positive
rotation
is
counterclockwise
as
viewed
from
the
left
side
of
the
engine.
To
carry
out
proper
adjustment,
it
is
furthermore
necessary
to
rotate
the
engine
in
the
direction
of
positive
rotation
as
well.
(17)
Replacement
Parts
When
there
is
a
replacement
instruction,
replace
these
parts
with
new
ones
every
time
they
are
removed.
Always
replace
these
parts
with
new
ones
every
time
they
are
removed.
Although
the
previously
mentioned
gasket,
O
‐
ring,
ball
bearing,
needle
bearing,
grease
seal,
oil
seal,
cir
‐
clip,
and
cotter
pin
have
not
been
so
designated
in
their
respective
text,
they
are
replacement
parts.
(18)
Electrical
Wires
All
the
electrical
wires
are
either
one
‐
color
or
two
‐
color.
A
two
‐
color
wire
is
identified
first
by
the
primary
color
and
then
the
stripe
color.
For
example,
a
yellow
wire
with
thin
red
stripes
is
referred
to
as
a
“yellow/red”
wire;
it
would
be
a
“red/yellow”
wire
if
the
colors
were
reversed.
Unless
instructed
otherwise,
electrical
wires
must
be
connected
to
wires
of
the
same
color.
(19)
Inspection
When
parts
have
been
disassembled,
visually
inspect
these
parts
for
the
following
conditions
or
other
damage.
If
there
is
any
doubt
as
to
the
condition
of
them,
replace
them
with
new
ones.
Abrasion
Crack
Hardening
Warp
Bent
Dent
Scratch
Wear
Color
change
Deterioration
Seizure
(20)
Specifications
Specification
terms
are
defined
as
follows:
“Standards”
show
dimensions
or
performances
which
brand
‐
new
parts
or
systems
have.
“Service
Limits”
indicate
the
usable
limits.
If
the
measurement
shows
excessive
wear
or
deteriorated
performance,
replace
the
damaged
parts.
Содержание DL-702 2008
Страница 1: ...FOREWORD INDEX 0 0...
Страница 41: ...3 11 BRAKE...
Страница 180: ...6 70 ENGINE Install the starter motor...
Страница 201: ...7 21 COOLING AND LUBRICATION SYSTEM Engine Lubrication System Chart...
Страница 202: ...7 22 COOLING AND LUBRICATION SYSTEM Engine Lubrication System 1 2 3 1 2 3 1 2 3...
Страница 203: ...7 23 COOLING AND LUBRICATION SYSTEM 1 2 3...
Страница 205: ...7 2 ELECTRICAL SYSTEM Fuses 7 30 Main Fuse Removal 7 30 Fuse Inspection 7 30 Switches 7 31 Wiring Diagram 7 32...
Страница 235: ...7 32 ELECTRICAL SYSTEM Wiring Diagram...
Страница 236: ...7 33 ELECTRICAL SYSTEM Wiring Diagram...
Страница 237: ...7 34 7 34 ELECTRICAL SYSTEM ELECTRICAL SYSTEM...
Страница 238: ...7 35 ELECTRICAL SYSTEM NOTE...
Страница 240: ...9 2 PERIODIC MAINTENANCE...
Страница 246: ...9 8 PERIODIC MAINTENANCE Intake Side...
Страница 247: ...9 9 PERIODIC MAINTENANCE Exhaust Side Side...
Страница 270: ...9 32 PERIODIC MAINTENANCE 1 2 3 4 18 19 12 16 17 21 13 14 15 22 23 5 6 7 8 9 12 10 11 20...