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T-3

Section 3 : F uel System

General Descrip tion .............................3 - 2
Generator F uel System ........................3 - 2
Generator F uel F ilter ............................3 - 2
Gasoline F uel System ..........................3 - 3
Diesel F uel System Diagram ...............3 - 4
Gasoline F uel System Diagram ...........3 - 5
F uel T ank Bonding System ..................3 - 6
Static Electricity....................................3 - 8
General Guidelines ...............................3 - 9
H ose Routing ......................................3 - 10
F ill H ose Rep lacement .......................3 - 10
Removal...............................................3 - 10
V ent H ose Rep lacement ..................... 3 - 11
Removal............................................... 3 - 11
Installation ........................................... 3 - 11
Contaminated Gasoline .....................3 - 12
Ethanol- Blended F uels .......................3 - 13
Storage ................................................3 - 16

T ABL E O F CO NT ENT S

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Содержание 37 Justice Series

Страница 1: ...2012 Brunswick Commercial Government Products Allrightsreserved 420 Megan Avenue Edgewater FL 32132 USA Operation Maintenance Manual Part Number 2081409 Boston Whaler 37 Justice Series Fast Patrol Boa...

Страница 2: ...hotographs and illustrations might not depict actual models or equipment but are intended as representative views for reference only The continuing accuracy of this manual cannot be guaranteed Certain...

Страница 3: ...missions 1 3 Carb on Monox ide Detector 1 3 F ire Ex tinguishers 1 4 F ire Sup ression System 1 4 F ires 1 5 Severe Weather 1 5 Cap sizing 1 6 Boat L oad Cap acities 1 6 Swamp ing 1 7 Ignition Shutoff...

Страница 4: ...2 8 Shadow Mode T echnology 2 8 Shifting 2 8 Sp eed Control 2 9 Auto Sync 2 9 T hrottle O nly 2 9 Docking 2 10 1 L ever 2 10 Engine T rim 2 11 SmartCraft V essel V iew System 2 13 Prop ellers 2 14 Ma...

Страница 5: ...System Diagram 3 4 Gasoline F uel System Diagram 3 5 F uel T ank Bonding System 3 6 Static Electricity 3 8 General Guidelines 3 9 H ose Routing 3 10 F ill H ose Rep lacement 3 10 Removal 3 10 V ent H...

Страница 6: ...4 11 Blue Aesthetic lighting 4 11 Cockp it L ighting 4 11 Cab in L ighting 4 11 Sp reader L ights 4 12 H ardtop Access 4 12 Electric Windshield V ent 4 13 Windshield Wip er Washer 4 13 Bilge Pump s 4...

Страница 7: ...8 Environmental Considerations 4 28 Maintenance 4 29 Waste System V ent 4 3 0 Dockside Pump O ut 4 3 0 Gray Water Sump 4 3 1 Maintenance 4 3 1 T hru H ull Discharge H oses 4 3 1 Access 4 3 1 Air Condi...

Страница 8: ...ire Sup p ression System 4 5 0 Manual O verride System 4 5 2 Dive Door 4 5 3 Dive L adder 4 5 3 T ransom Door 4 5 4 Swim L adder 4 5 4 In Deck Storage with Pump O ut 4 5 5 Storage Garage 4 5 6 Storage...

Страница 9: ...lt Recep tacles 5 10 Main DC Breaker Panel 5 11 Main AC Breaker Panel 5 12 Comp onent Breakers 5 13 H elm Breaker Panel 5 14 L eaning Post Breaker Panel 5 15 Battery Switch Breaker Panel 5 16 F use Bl...

Страница 10: ...r 5 3 2 AC Distrib ution Panel 5 3 3 220V 5 0H z Shore Power 5 3 4 AC Distrib ution Panel 220V 5 0H z 5 3 5 Bow T hruster Schematic 5 3 6 Bilge Wiring Schematic 5 3 7 Stereo Schematic 5 3 8 DC Wiring...

Страница 11: ...ull Blistering 6 7 Storage 6 8 Insp ection 6 8 Wax ing 6 8 Bottom Painting 6 8 F uel System 6 10 Steering System 6 12 F illing Maintenance 6 12 Bilge Pump 6 14 Access to the Pump s 6 14 Maintenance 6...

Страница 12: ...er H eater 6 24 Maintenance 6 25 V acu F lush H ead 6 26 Macerator Maintenance 6 26 Gray Water Sump Maintenance 6 26 T hru H ull Discharge H ose Access 6 27 Air Conditioning Maintenance 6 27 Generator...

Страница 13: ...t within the limits of your ski ll and experience If you do not have the appropriate level of experience ask someone to instruct you Understand all of the information co ntained in this manual particu...

Страница 14: ...vest appropriate for near shore and inland waters T yp e III F lotation aid appropriate for co ntinuous use in ca lm inland waters T yp e IV Throwable device appropriate to throw to a person already...

Страница 15: ...oat req uires a worki ng ca rbon monoxide detect ion system preferably in each sleeping q uarter Always ensure these monitors are funct ioning before heading out Carb on Monox ide Detector There is a...

Страница 16: ...th these loca tions Read and understand the instruct ions on the extinguisher label and in the manufact urer s instruct ion bookl et loca ted in your operator s bag ormulate a fire plan in advance tha...

Страница 17: ...n fight the fire or if you should abandon the boat asoline and other ammable liquids oat on water If you ab andon the b oat swim up wind or up current from the b oat to avoid b urning fuels that might...

Страница 18: ...oca ting signal or radio co mmunica tion if possible Boat L oad Cap acities Specific capacity information for this boat is listed in the Maintenance Section D o not exce ed the ca paci ty limits of th...

Страница 19: ...this manual Consider reduci ng loading limits during speci al operations or severe weather co nditions D istribute any load or ca rgo evenly front to back and port to starboard so that the approximate...

Страница 20: ...d to shut the engines off when the operator of the boat leaves the co ntrol station either acci dentally by falling into the boat or by being eject ed overboard S ee more details in Section 2 of this...

Страница 21: ...n to the State of California to cause cancer b irth defects and other rep roductive harm Ex amp les include Engine and generator ex haust Gasoline diesel fuel coolants and motor oil Cooking fuels Clea...

Страница 22: ...mance Restrict passenger acce ss to these decks if co nditions warrant K eep acco mmodation deck s free of loose gear Gelcoat surfaces are always slip p ery when wet U se ex treme caution when walking...

Страница 23: ...RTS s CA TI N A ID IN RY B AT M EMENT d WARNING D N T ST RE EL f CA TI N D N TALL W LI ID g WARNING R TATING PR PELLER h DANGER C HELM j WARNING C CABIN k WARNING R NNING B AT WITH D R l CA TI N A ID...

Страница 24: ...Section 1 Safety 1 12 O p erator s Notes...

Страница 25: ...n water separators Navigation lights operational Spotlight oodlights operational Whelen strobe light operational H orn operational B ilge pumps 1 2 V D C operational F loat switch es water level senso...

Страница 26: ...operating tech niq ues or severe operating co nditions D o not use the ignition shutoff switch to stop the engines during normal boat operation Do not activate the ignition shutoff switch during norma...

Страница 27: ...ling the cl ip and lanyard while the engines are at idle speed The engines should stop immediately The engines will not start if the cl ip and lanyard is not attach ed to the shutoff switch The switch...

Страница 28: ...engine Battery Selector Switches This boat uses remote battery select or switch es one for eac h engine to co ntrol delivery of D C power from the batteries The battery switch es are loca ted behind a...

Страница 29: ...is loca ted on the co ntrol co nsole adjace nt to the D TS engine co ntrol The panel has three soft touch S TART S TOP buttons that allow you to start and stop the outboard engines The D TS push to st...

Страница 30: ...bulkh ead of the mech anica l eq uipment co mpartment in the co ckp it The use of ACRs eliminates the need for the operator to monitor battery voltage and to deci de whether or not it is oka y to par...

Страница 31: ...manual on board Review Pre op eration Checklist E ngine battery OF F ON switch es to ON position H ouse battery OF F ON switch to ON position ce nter engine switch Release engine tilt locks and lower...

Страница 32: ...lity the ce nter engine automatica lly defaults to neutral This gives the operator greater co ntrol when docki ng Shifting E ach shift lever co ntrols gear select ion for one engine The shift lever mu...

Страница 33: ...he D TS co ntrol pad allows the operator to inc rease engine RP M for warm up without engaging the propeller To engage throttle only move the co ntrol handle to neutral press the throttle only button...

Страница 34: ...at the bow thruster is also extremely useful when engaging in docki ng manuevers 1 L ever P ressing the 1 L E V E R button initiates single lever mode S ingle lever mode enables the throttle and shift...

Страница 35: ...m switch loca ted on the port throttle co ntrol lever Certain comb inations of engine trim angle b oat op erating angle and b oat sp eed can reduce your forward facing visib ility Reduced op erator vi...

Страница 36: ...trim angles ca n affect ride co mfort and boat performance 4 bow up is an average setting for boat operating angle Adjusting engine trim angles ca n co mpensate for uneven boat loading and some weath...

Страница 37: ...peed over ground and fuel to destination Y our V essel V iew system has a user friendly interface that is co ntrolled by seven buttons and a track pad These co ntrols allow you to ca librate and co nt...

Страница 38: ...should always ca rry a spare propeller propeller installation hardware and propeller wrench on board Y ou should replace a propeller anytime it beco mes damaged to avoid co llateral damage to the eng...

Страница 39: ...nter rotating which means that the port propeller rotates in a co unter cl ockw ise direct ion while in forward gear when viewed from behind the boat Counter rotating propellers have significant advan...

Страница 40: ...High traffic areas M ission related time limitations Confined or restricted areas Carrying haza rdous ca rgo Compromised boat or engine systems Always follow established boating regulations and direc...

Страница 41: ...n the steering wheel in a cl ockw ise direct ion to turn to starb oard Y ou c an use the engine throttles to greatly incr ease boat response while performing ce rtain slow speed turning maneuvers To t...

Страница 42: ...t loads Never exce ed the ca paci ty limits listed in this manual Consider reduci ng the ca paci ty limits for speci al operating co nditions or severe weather Never co nce ntrate a heavy load in one...

Страница 43: ...kly to changes in trim tab p osition Adjust trim tab dep loyment in small increments to avoid loss of b oat control Y ou ca n use the boat trim tabs to Adjust for uneven load distribution Adjust for s...

Страница 44: ...switch es forward To evenly raise the bow push both switch es b ack The L enco switch panel incl udes two L E D segment bars that represent the relative position of both trim tabs When you lower one o...

Страница 45: ...where space is at a premium The bow thruster motor batteries and battery ch arger ca n be acce ssed by lifting the forward hatch under the ca bin bunk The battery switch is acce ssed through the aft h...

Страница 46: ...ips allow the unit to co ol down before co ntinuing operation DO NO T move the joystick p ort to starb oard in q uick succession as this could damage the motor If thruster is op erated constantly for...

Страница 47: ...owing manufact urer s instruct ions Center the outboard engines before tilting to avoid co ntact with the boat s transom Raise engines to full Tilt Up position and engage tilt locks Turn engine house...

Страница 48: ...ler for your b oat you must b e satis ed that the trailer s design is adequate or your b oat Review these guidelines when evaluating a cu stomer supplied trailer The trailer s net ca rrying ca paci ty...

Страница 49: ...nes supported by trailering locks B oat co rrect ly positioned on trailer bunks Winch ca ble tight and locke d B ow safety ca ble attach ed B ow tie down link secu red S tern tie down straps secu red...

Страница 50: ...must be straight on the trailer B ow must be secu re in the forward barge stop assembly Trailer winch ca ble must be tight and locke d T owing T ow vehicle GCWR must ex ceed the comb ined weights of y...

Страница 51: ...ys avoid traffic situations where rapid acce leration or dece leration is req uired D ouble the standard following distance for your vehicl e speed Always be aware of traffic conditions around you Ide...

Страница 52: ...co nstantly Always kn ow where the boat is in relation to any fi ed ob ects Never acce lerate in reverse B ack up slowly When the trailer is straight behind the tow vehicl e the rear of the trailer wi...

Страница 53: ...death Insp ect all lifting eq uip ment for signs of wear or fatigue each time you lift the b oat Re certify or rep lace the lifting eq uip ment annually F ailure of any lifting comp onent could cause...

Страница 54: ...tribute the load and protect the boat S ling deca ls are loca ted on the boat identifying the appropriate loca tions for slinging P osition the spreader bar and slings to lift the boat evenly Attach a...

Страница 55: ...e boat This boat may be eq uipped with a thru hull transduce r Generally the thru hull transduce r is loca ted 3 0 inch es 7 6 cm forward of the transom on the starboard side If your boat has a fact o...

Страница 56: ...Section 2 Boat O p eration 2 32 O p erator s Notes...

Страница 57: ...r use an automatic uel no le to ll this tank and never leave a fueling p rocess unattended T he comp onents in the b oat fuel system are designed to work with automotive gasoline containing up to 10 e...

Страница 58: ...E L The fill caps can be opened by use of a special key that is incl uded in operator s packe t Refer to the engine manufact urer s manual for reco mmended types of fuel to use hen recapping the ll in...

Страница 59: ...e nter base aft of the leaning post The fuel tank has an elect ric sending unit that sends fuel level readings to the V essel V iew display at the helm station The fuel tank is vented through the fuel...

Страница 60: ...3 4 Section 3 F uel System Diesel F uel System Diagram F O RWARD...

Страница 61: ...3 5 F uel System Section 3 Gasoline F uel System Diagram F O RWARD...

Страница 62: ...ca l co nnect ion among isolated metal co mponents which might be subject to elect rolytic co rrosion ca used by stray voltage P revent the build up of elect rica l potential on exposed metal parts wh...

Страница 63: ...hen refueling T his fuel system is not designed to sup p ort an automatic h ands free fuel nozzle Never use an automatic uel no le to ll this tank and never leave a fueling p rocess unattended T he co...

Страница 64: ...y discharge while fueling Always ke ep the boat in co ntinuous co ntact with the water or a land based grounding system during fueling Always ke ep the fuel nozzl e in co ntact with the fuel fill asse...

Страница 65: ...ight exce pt in well lighted areas Insert fuel nozzl e and make sure nozzl e is in contact with or grounded against fill pipe before you pump gasoline This co ntact must be co ntinuously maintained un...

Страница 66: ...o hose clamps and remove the fill hose from the fuel fill and catch plate assembly Remove the clamps from the fill hose Pull the fill hose from under the deck slowly until it is co mpletely free Insta...

Страница 67: ...emove the vent hose from the fuel fill fitting Remove the clamps from the vent hose P ull the vent hose from under the deck slowly until it is co mpletely free Installation Route the vent hose under t...

Страница 68: ...amage the engines fuel systems uel filter inspection and servicing routine is directly related to the q uality and q uantity of gasoline that you take on board As a preca ution it is advisable to ca r...

Страница 69: ...anol ca n attack some fuel system co mponents such as tanks and lines if they are not made from acce ptable ethanol co mpatible materials This ca n lead to operational problems or safety issues such a...

Страница 70: ...oad vehicl es it does req uire extra attention when used in your boat F ollow these rules when using E 10 gasoline in this b oat Read and understand all of the fuel related safety warnings and mainten...

Страница 71: ...sible to reduce exposure to moisture from co ndensation and humidity Conce ntrations of ethanol greater than 1 0 ca n ch ange the physic al properties of some rubber and plastic fuel system parts such...

Страница 72: ...r 1 0 minutes S hut OF F fuel valves Top off fuel tank leaving space for expansion D O N T fill to point of over ow D O NOT ca p the tank vent A partially full tank is not reco mmended beca use the vo...

Страница 73: ...vice manual This boat and its systems should be maintained by an experience d marine tech nici an The co ntent of this sect ion is based on the most cu rrent design and assembly information available...

Страница 74: ...4 2 Section 4 Boat Systems...

Страница 75: ...4 3 Boat Systems Section 4...

Страница 76: ...4 4 Section 4 Boat Systems...

Страница 77: ...4 5 Boat Systems Section 4...

Страница 78: ...4 6 Section 4 Boat Systems...

Страница 79: ...rger that is powered by shore power or by the generator The breake r on the main distribution panel must be turned on to enable ch arging T o O p erate T he Bow T hruster 1 Turn ON battery switch 2 P...

Страница 80: ...vessels k now your position while you are underway or anch ored Y our navigation lights must be displayed at night or in low visibility co nditions It is your responsibility to verify that the naviga...

Страница 81: ...n The co mpass is also loca ted just below the operator s line of sight so it ca n be easily read during normal operation P eriodica lly ch eck the alignment of the co mpass to verify that it is insta...

Страница 82: ...ll cu t power to the signal horn ci rcu it Sp otlight If eq uipped the optional spotlight is mounted forward on the hardtop The 2 speed spotlight with D irect ional F lexibility is co ntrolled by a re...

Страница 83: ...tected by the C RTESY L IGH TS breake r on the helm breake r panel loca ted on the port side of the co ntrol station Cockp it L ighting The co urtesy lights place d around the co ckp it forward and af...

Страница 84: ...n the port side of the co ntrol station H ardtop Access A hatc h on the port side of the hardtop ca n be acce ssed via a ladder integrated into the hardtop frame providing easy acce ss the surface of...

Страница 85: ...be depressed and held in position for the vent to open or cl ose co mpletely Once it ach ieves full open or cl osed it will stop Windshield Wip er Washer The wiper washer is co ntrolled by a toggle sw...

Страница 86: ...hull The forward pump discharges water overboard by way of a thru hull fitting on the midship starboard hull In the event that water has risen in the bilge sufficiently to activate the high water oat...

Страница 87: ...t of the disch arge hose 1 Remove the motor module to see if the impeller rotates with the power on 2 Remove any debris that may have accu mulated in the impeller sect ion or strainer base 3 Check hos...

Страница 88: ...m a source known to p rovide safe p ure drinking water If you do not use the freshwater system for long p eriods of time or only use it seasonally it is recommended that you follow the disinfecting p...

Страница 89: ...ure is reco mmended to disinfect the freshwater system 1 lush the entire system thoroughly by allowing potable water to ow through it 2 D rain the system co mpletely 3 F ill the entire system with an...

Страница 90: ...least every other month to maintain the pump s impeller in a stable operating co ndition F reshwater Pump This vessel has a fresh water pump loca ted in the port side bilge area aft of the battery tra...

Страница 91: ...d water The shower unit is pressurize d by the fresh water pump and the spray head is act ivated by depressing the button on the back of the unit Anchor L ocker Washdown or convenience there is a fitt...

Страница 92: ...1 M ake sure the F RE S H WATE R breake r is ON before energizi ng the water heater 2 Turn ON the WATE R H E ATE R switch loca ted on the AC M ain D istribution P anel 3 Once both the F RE S H WATE R...

Страница 93: ...age tank is co ol F lush the system several times per year to prolong the life of the system There may be times that you will notice an odor co ming from the water system There is a protec tive cl add...

Страница 94: ...arrantyinformation Cab in Shower The ca bin shower is loca ted on the aft starboard wall of the ca bin interior The shower is pressurize d by the fresh water pump The spray head is attach ed to a hose...

Страница 95: ...uires shore power or generator Microwave The micr owave is loca ted in a ca binet under the vanity sink The unit is protect ed by the M ICROWAV E breake r on the AC distribution panel which must be O...

Страница 96: ...pump ca n be acce ssed through the eq uipment hatch in the aft co ckp it deck M ake sure that the hull seaco ck is set in the open position and turn ON the RAW WATE R switch on the leaning post switc...

Страница 97: ...where ap p roved only Damage tothesystem couldoccurifthedischarge seacock is not op en during op eration Severe state and federal p enalties are levied for discharging raw sewage and solid waste in w...

Страница 98: ...ding tank uid level indica tor is loca ted on the overboard disch arge panel which is loca ted on the starboard wall of the ca bin When the LL light is on the holding tank must be emptied before the h...

Страница 99: ...te through the opening in the bowl to the vacu um generator through the vacu um pump and then to the holding tank O p eration Turn N the RESH WATER P MP breaker on the DC panel Turn N the AC M L SH br...

Страница 100: ...d Discharge Environmental Considerations The Environmental Protection Agency EPA standards state that in freshwater lakes reservoirs impoundments whose inlets or outlets are such as to prevent the ing...

Страница 101: ...ge seaco ck in the aft bilge is in the open position Insert the mace rator ke y which is incl uded in the operator s packe t into the panel D e energize the V acu um P ump by depressing the bottom of...

Страница 102: ...pump out station is req uired The docksi de faci lity will have a connection to fit the boat ollow instructions at the station and make sure the pump out hose is inserted into the deck plate marke d...

Страница 103: ...switch the pump will engage and the water will be disch arged through the thru hull drain Maintenance P eriodica lly remove the cl ear co ver and ch eck the pump and oat switch for proper working orde...

Страница 104: ...he ca bin O p eration The unit is powered by either shore power or by the onboard generator The seaco ck and A C pump ca n be acce ssed by lifting the eq uipment hatch in the aft co ckp it deck The co...

Страница 105: ...r at the pump and the air filter peration in areas with grass or seaweed can obstruct water ow and impede function The seaco ck and A C pump c an be acce ssed by lifting the eq uipment hatch in the af...

Страница 106: ...or has a built in co oling pump which draws co oling water through a seaco ck loca ted in the aft mach inery co mpartment The raw water passes through a strainer before entering the engine co oling ma...

Страница 107: ...4 35 Boat Systems Section 4 F O RWARD...

Страница 108: ...ting The generator co ver act s as protect ion and a sound shield It ca n be removed by pulling latch es loca ted on the bottom of the housing NE E store diesel uel in galvani ed containers the galvan...

Страница 109: ...tor if water has accumulated b eneath the generator DO NO T run the generator set out of fuel b ecause the fuel lines will draw in air and necessitate b leeding the system b efore restarting the unit...

Страница 110: ...anel The indica tor light will illuminate and the fuel gauge will be act ivated P ress and release the S TART button ONL Y ONCE The light will begin blinki ng and the generator will start After a succ...

Страница 111: ...ambient temperature is higher than 7 7 degrees the generator temp eratures should be stabili ed by turning OFF the breakers at the AC p anel and letting the generator run for a minimum o ve minutes be...

Страница 112: ...nance checklist must b e comp leted F ailure to comp ly will invalidate the generator warranty O p erating the generator in Europ ean U nion Memb er Countries This generator set is specifically intend...

Страница 113: ...clean fuel 6 Replace the bottom ca sing D O NOT overtighten Always carry spare filters aboard as contaminated fuel can easily clog a filter Raw Water Strainer Maintenance P eriodica lly ch eck the ra...

Страница 114: ...he system is virtually maintenanc e free aside from regular uid checks and visually inspecting the outside of the unit for signs of leaks or damage Remove the pump co ver by pulling up and out on the...

Страница 115: ...d the co mplete steering system for secu rity and integrity Inspect for co rrosion Any part affect ed by co rrosion must be replace d When replaci ng parts self locki ng hardware must be used Check th...

Страница 116: ...nt L eakage Circuit Interrup ter The shore power system on this boat incl udes an E L CI E q uipment L eaka ge Circu it Interrupter loc ated under the starboard gunwale next to the shore power rece pt...

Страница 117: ...hange state D N T SE Consult an electrician for assistance 3 P ress RE S E T button The RE D L E D should turn OF F and the GRE E N L E D should turn ON 4 MAN ALLY RESET SWITCH CIRC IT BREA ER to ON p...

Страница 118: ...ot recommended E cessive power cord e tensions can cause a voltage drop and may p revent some electronic devices from op erating p rop erly It is imp erative that the shore p ower outlet is dry b efor...

Страница 119: ...generator to supplement power Although this setup provides maximum voltage to your boat it req uires use of the generator B y monitoring your load you can still power your boat sufficiently without t...

Страница 120: ...le or no maintenance is req uired Shore Power L oad Management Y our boat is eq uipped with many device s that req uire AC power for their operation While many of these device s are co ntinuous use it...

Страница 121: ...no direct elect rica l co nnect ion between the earth grounded shore AC power and the boat AC power Isolating the power this way eliminates shock haza rds to people swimming around the boat and also...

Страница 122: ...C When act ivated there will be a bang similar to small arms fire followed by a rushing air sound Once act ivated the generator and blower will shut down automatica lly The ch emica l co ntained in t...

Страница 123: ...boat against the possibility of fire spreading beyond the co mpartment I no re is indicated and the discharge light is lit there may b e a leak in the system It is reco mmended that the gauge be ch e...

Страница 124: ...s operation manual that lists the weight of the ca nister and co ntents Manual O verride System The automatic fire e tinguisher can be activated manually by pulling the manual override handle loca ted...

Страница 125: ...h the stern bench Dive L adder T he dive ladder should NEV ER b y dep loyed when b oat is in motion or the engines are running Never start or op erate the engines when p eop le are in the water near t...

Страница 126: ...drains incr eases the purge rate of sea water from the co ckp it which may accumulate during heavy seas The over ow door funct ions automatica lly and req uires little or no maintenance D o not allow...

Страница 127: ...k pit disch arge pumps are loca ted in the bilge and ca n be acce ssed through the hatch in the aft co ckp it deck The forward disch arge pump ca n be acce ssed through the forward hatch under the bun...

Страница 128: ...ment is unlocke d To lock the co mpartment push the kn ob in Adjustab le H elm Seat The ca ptain s ch air ce nter ca n be adjusted forward and aft by depressing the switch loca ted on the leaning post...

Страница 129: ...the anch or will hold under all ci rcu mstance s if you are leaving the boat nderstand the principles of rode and scope and their effect on anch or performance P roper anch oring req uires kn owledge...

Страница 130: ...u res the anch or when stowed and the boat is underway ALWAYS SEC RE THE LANYARD WHEN NDERWAY ailure to do so may allow accidental deployment of the anch or The ON OF F switch on the helm switch panel...

Страница 131: ...hing the top part of the switch down will power the anch or windlass D OWN M ake ce rtain that the safety lanyard is detach ed from the ch ain and is cl ear of any moving parts of the anch or windlass...

Страница 132: ...the remote is loca ted on the starboard side of the locke r P lug the power ca ble into the power rece ptacl e on the aft of the bow locke r Turn the forward portion of the plug cl ockw ise to lock T...

Страница 133: ...andle into the ce nter socke t and turning it co unter cl ockw ise will loosen the anch or windlass ch ainwheel The star socke t loca ted off ce nter is used for retrieving and lowering the anch or Tu...

Страница 134: ...4 62 Section 4 Boat Systems O p erator s Notes...

Страница 135: ...for the bow thruster which is 2 4 V D C All 1 2 V D C wiring in this boat co nforms to S AE J1 1 2 8 and is premium grade tinned co pper marine ca ble designed to minimize voltage drop and resist co...

Страница 136: ...e to the b atteries and other eq uip ment in the storage area Never use an open ame in the battery storage area Avoid striking sp arks near the b atteries A battery can e plode i a ame or spark ignite...

Страница 137: ...ery Charger All four house starting batteries are ch arged when any one or all outboard engines are running above idle speed regardless of battery OF F ON switch position All four batteries are ch arg...

Страница 138: ...eristics Battery Switches This boat uses battery switch es one for each engine to co ntrol delivery of D C power from the batteries These battery switch es are advance d elect ric relay switch es loca...

Страница 139: ...itch were left in the Combined position without a sufficient ch arging source present The operation of the ACRs ca n be manually overridden by use of the kn ob on the top of the ACR Manual Control O v...

Страница 140: ...s metal co mponents in the boat to a co mmon elect rica l co ntact This helps to reduce the ch ance of rails and other metal object s ca rrying dangerous elect rica l ch arges Grounding is defined as...

Страница 141: ...to the negative side of the 1 2 V D C elect rica l system at a buss bar Note All grounding wires and ca bles are b lack Bonding This boat s bonding system is co nnect ed to the grounding system of the...

Страница 142: ...ng in the forward cab in Bow T hruster Battery Maintenance B efore use ch eck each battery and the ch arging system for loose co nnect ions or wiring Normal maintenance should incl ude Coat the termin...

Страница 143: ...her is loca ted on the switch panel on the leaning post a fourth is adjace nt to the forward storage garage and the fifth receptacle can be found on the forward wall of the starboard ca binet in the c...

Страница 144: ...he interior aft wall of the forward co nsole storage co mpartment A seco nd rece ptacl e is loca ted on the aft side of the leaning post A third is loca ted on the forward wall of the ca bin vanity ca...

Страница 145: ...5 11 Electrical Systems Section 5 Main DC Breaker Panel...

Страница 146: ...5 12 Section 5 Electrical Systems Main AC Breaker Panel...

Страница 147: ...lified marine elect rici an determine and co rrect the ca use of the trip In the event it is nece ssary to replace a breake r use only the same amperage as the original If a breake r is replace d with...

Страница 148: ...5 14 Section 5 Electrical Systems H elm Breaker Panel...

Страница 149: ...5 15 Electrical Systems Section 5 L eaning Post Breaker Panel...

Страница 150: ...5 16 Section 5 Electrical Systems Battery Switch Breaker Panel...

Страница 151: ...use block is loca ted on the port wall of the interior of the elect ronics box in the hardtop In the event you need to replace a fuse use only the same amperage as the original It is reco mmended that...

Страница 152: ...will not protect people against line to line or line to neutral faults short ci rcu its or overloads T esting The GF I outlet has a TE S T and RE S E T button that you ca n use to regularly test the o...

Страница 153: ...here is also a c ord loca ted in the port frame of the hardtop which terminates in the co nsole at one end and the elect ronics box at the other Tie another piece of nylon co rd to the cu rrent acce s...

Страница 154: ...and to be used by qualified electrical service technicians Because of the custom nature of BCGP boats these diagrams may vary depending on the customer specific requirements Any electrical work shoul...

Страница 155: ...5 21 Electrical Systems Section 5 Battery System Diagram...

Страница 156: ...5 22 Section 5 Electrical Systems Battery Switch Panel Diagram...

Страница 157: ...5 23 Electrical Systems Section 5 H elm Breaker Panel Diagram...

Страница 158: ...5 24 Section 5 Electrical Systems H elm Switch Panel Diagram...

Страница 159: ...5 25 Electrical Systems Section 5 L eaning Post Switch Panel Diagram...

Страница 160: ...5 26 Section 5 Electrical Systems L ighting Schematic Deck...

Страница 161: ...5 27 Electrical Systems Section 5 Windlass Schematic...

Страница 162: ...5 28 Section 5 Electrical Systems O verb oard Discharge Panel and H olding T ank Schematic...

Страница 163: ...5 29 Electrical Systems Section 5 DC Distrib ution Panel...

Страница 164: ...5 30 Section 5 Electrical Systems DC Wiring Schematic Cab in...

Страница 165: ...5 31 Electrical Systems Section 5 H ardtop Schematic...

Страница 166: ...5 32 Section 5 Electrical Systems 120 0 Shore ower Schematic...

Страница 167: ...5 33 Electrical Systems Section 5 AC Distrib ution Panel 120 0...

Страница 168: ...5 34 Section 5 Electrical Systems 220 0 Shore ower Schematic...

Страница 169: ...5 35 Electrical Systems Section 5 AC istribution anel 220 0...

Страница 170: ...5 36 Section 5 Electrical Systems Bow T hruster Schematic...

Страница 171: ...5 37 Electrical Systems Section 5 Bilge Wiring Schematic...

Страница 172: ...5 38 Section 5 Electrical Systems Stereo Schematic...

Страница 173: ...ss TO HELM TO MACERATOR PUMP TO FUEL TANK SENDER TO VACUUM GENERATOR TO STBD FISHBOX PUMPOUT PUMP TO BILGE PUMPS FLOAT SWITCHES TO FRESH WATER TANK SENDER TO GEN FUEL TANK SENDER TO STBD TRIM TAB TO B...

Страница 174: ...ems DC Wiring H arness continued TO CABIN BILGE PUMP TO SHOWER SUMP TO CONSOLE TO FWD STORAGE PUMP POB TO BILGE TOP VIEW TO CTSY LIGHT TO CTSY LIGHT TO CTSY LIGHT TO CTSY LIGHT TO CTSY LIGHT TO CONSOL...

Страница 175: ...5 41 Electrical Systems Section 5 DC Wiring H arness continued POINT OF BEGINNING TO CABIN LIGHT TO CABIN LIGHT TO CONSOLE TO LED LIGHTS TO WIPER MOTOR TO 12V OUTLET...

Страница 176: ...T LIGHT TO FLOOD LIGHT TO WINDSHIELD ACTUATOR TO LED TO LED TO FLOOD LIGHT TO FLOOD LIGHT TO ALL AROUND LIGHT PORT TO NAV LIGHT TO NAV LIGHT TO LED TO LED TO MAP LIGHTS POB TO HORN TO FUSE BLOCK DC Wi...

Страница 177: ...TALLATION TO LEANING POST POINT OF BEGINNING A AC Wiring H arness TO BILGE TO BREAKER PANEL AC HARNESS INSTALLATION SOLID LINE 24V THRUSTER HARNESS DOTTED LINE TO WATER HEATER TO TRANSFORMERS TO AC CO...

Страница 178: ...5 44 Section 5 Electrical Systems O p erator s Notes...

Страница 179: ...ear 8 6 00 lb s 3 9 00 kg Max imum engine weight 2100 lb s 9 5 2 kg Max imum engine horsep ower 9 00 H P 6 7 1 kW Minimum engine horsep ower 7 5 0 H P 5 5 9 kW F uel tank cap acity standard centerline...

Страница 180: ...ncluded in all correspondence related to your boat The engine and electronics model and serial numbers are also important when obtaining parts or service for these items Record all significant numbers...

Страница 181: ...b ility Imp rop er installations can cause p rop erty damage and serious injury Imp rop er installations might void p ortions of your hull warranty H ull Maintenance Regularly scheduled maintenance wi...

Страница 182: ...o compound the hull and interior fiberglass components to remove stains light scratches and hazed film on the gelcoat Compounding should only be done after the boat has been thoroughly cleaned to remo...

Страница 183: ...water and a soft cloth or sponge Aluminum Wash aluminum parts with fresh water and a mild soap Protect surface with liquid cleaner or wa D N T use harsh chemicals or abrasives To minimize corrosion f...

Страница 184: ...gaps as soon as they appear to avoid collateral damage Clean away any debris and degrease the repair area with denatured alcohol Allow the denatured alcohol to air dry Attach the cutwater to the hull...

Страница 185: ...porous Water can permeate through gelcoat and fiberglass during long periods of immersion in water This process is referred to as hydrolysis The effect of hydrolysis over time allows water to enter t...

Страница 186: ...pect the entire surface of the boat bottom on a frequent basis Address any structural or cosmetic issues immediately Even a minor scratch or scrape might allow water to enter the hull laminate Wax ing...

Страница 187: ...s is complicated and very lengthy including a long drying out phase The vinylester resin barrier coat is then covered by conventional bottom paint This process should only be done by a professional fi...

Страница 188: ...to cover areas that were not accessible during painting because of slings or ack stands ollow the manufacturer s recommendations for periodic maintenance after the painting is complete If the hull bot...

Страница 189: ...gns of moisture and particulate contamination Your filter servicing routine will be directly related to the quality and quantity of gasoline that you take on board The filter elements should be change...

Страница 190: ...enance might cause loss of steering which could cause p rop erty damage or serious injury F illing Maintenance The system is virtually maintenance free aside from regular uid checks and visually inspe...

Страница 191: ...engine tilt tube for salt deposits or signs of corrosion Clean and grease as required Check and grease slider assembly on front of the engine steering cylinder assemblies Check mechanical linkage and...

Страница 192: ...ion Clear away any deb ris that might restrict p ump or water level sensor op eration Periodically check the condition of the pumps by turning the pumps on manually You should see water pump out the t...

Страница 193: ...any debris that may have accumulated in the impeller section or strainer base Check hose and connection on hull side for debris and proper connections F loat Switches requently inspect the area under...

Страница 194: ...tery storage area Avoid striking sp arks near the b atteries A battery can e plode i a ame or spark ignites the free hydrogen gas vented during charging Always disconnect the b atteries b efore doing...

Страница 195: ...re that this boat will be ready for operation when needed Battery maintenance should include Inspect the batteries and charging systems before each mission for loose or corroded connections and damage...

Страница 196: ...serious injury Avoid contact with skin eyes and clothing If contact occurs immediately ush the a ected area with water and call or medical assistance At least once a year or when they have dirt or co...

Страница 197: ...ntenance Check the general condition of the actuators and trim planes once a month Remove any marine growth from the actuators actuator shafts and trim planes with a pressure washer Cold temperatures...

Страница 198: ...assageways Trapped water can freeze and cause e tensive damage Internal engine parts can be damaged by corrosion due to lack of proper storage lubrication Your outboard engine operator s manual has a...

Страница 199: ...ions to minimize the possibility of damage to your fuel system and engines during storage If possible use fuel that does not contain ethanol on a regular basis or ust before storing your boat Store yo...

Страница 200: ...trainer and all fittings and hoses for system integrity to prevent leaks Clean away debris and or tighten hose connections as required The system should be run at least every other month to keep the p...

Страница 201: ...e pump and clean if necessary The system should be run at least every other month to maintain the pump s impeller in a stable operating condition interi ation Before laying up for the winter season th...

Страница 202: ...e entire system thoroughly several more times with potable water Now the system is ready for use fill with potable water This should be done annually or before using the system if it has been laid up...

Страница 203: ...or any of its combinations are present in the water the two will combine and produce hydrogen sulfide This compound will produce a Rotten Egg dor Hydrogen sulfide can also be present in your freshwat...

Страница 204: ...al and hose leaks that would reduce functionality Replace items as directed in the manufacturer s literature Macerator Maintenance After long periods of non use the macerator pump may not turn freely...

Страница 205: ...riodically check and clean the raw water intake on the e terior of the hull the water strainer at the pump and the air filter The seacock and A C pump can be accessed by lifting the equipment hatch in...

Страница 206: ...ystem has its own fuel and water separating filters se a clean good quality diesel fuel with a cetane number of or higher ecommended uel 2 diesel The e haust from the generator passes through a high e...

Страница 207: ...must follow to ke ep your generator in peak operating co ndition Inspect the parts often and perform req uired service at the prescr ibed intervals M aintenance work must be performed by appropriately...

Страница 208: ...emove bottom casing Remove the filter by slowly pulling upward with a twisting motion Insert the new filter with a slow downward twisting motion ill the filter with clean fuel Replace the bottom casin...

Страница 209: ...r should trigger to position If sensing device LED or breaker does not trip or change state D N T SE Consult an electrician for assistance Press RESET button The RED LED should turn and the GREEN LED...

Страница 210: ...the boat against the possibility of fire spreading beyond the compartment If no fire is indicated and the discharge light is lit there may be a leak in the system It is recommended that the gauge be...

Страница 211: ...tact will require ushing o the area with water for at least 15 minutes Seek immediate medical assistance NE E attempt to modi y or disassemble any comp onents of this system If the system has been dis...

Страница 212: ...6 34 Section 6 Maintenance Operator s Notes...

Страница 213: ...of reasonab le and p rop er maintenance negligence or accident The obligation of BCGP under this warranty is limited to the pro rata co st to repair or replace a hull or part that has within the warra...

Страница 214: ......

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