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Whirlpool ADVANTECH CAE2761K, Installation, Operation And Service Instructions

The Whirlpool ADVANTECH CAE2761K is a top-of-the-line appliance designed to enhance your home. For complete guidance on installation, operation, and service, the comprehensive user manual is available for free download. Access the detailed manual at manualshive.com, optimizing your experience with this outstanding product.

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COMPONENT TESTING

...................................................................................................................... 5-1

Diagnostic Guide ............................................................................................................................. 5-1

WASHERS ............................................................................................................................................

5-2

Motor ............................................................................................................................................... 5-2
Motor Thermal Protector ................................................................................................................. 5-3
Motor Start Capacitor ...................................................................................................................... 5-3
Hidden Lid Switch ........................................................................................................................... 5-4
Dual Water Valve ............................................................................................................................ 5-4
Water Level Switch ......................................................................................................................... 5-5
Basket Drive Shaft Checks ............................................................................................................. 5-6

GAS & ELECTRIC DRYERS ................................................................................................................

5-7

Gas Burner Coils ............................................................................................................................. 5-7
Burner Ignitor .................................................................................................................................. 5-7
Flame Sensor .................................................................................................................................. 5-8
High-Limit Thermostat ..................................................................................................................... 5-8
Heater (Electric Models Only) ......................................................................................................... 5-9
Drive Motor .................................................................................................................................... 5-10
Thermal Fuse ................................................................................................................................ 5-11
Operating Thermostat ................................................................................................................... 5-12
Thermal Cutoff .............................................................................................................................. 5-13
Door Switch ................................................................................................................................... 5-14

DIAGNOSIS & TROUBLESHOOTING

................................................................................................ 6-1

Diagnosis ........................................................................................................................................ 6-1
   Washers With Metercase ............................................................................................................. 6-1
   Freestanding Dryers Without Metercase ..................................................................................... 6-8
   Stack Dryers ............................................................................................................................... 6-13

WIRING DIAGRAMS & STRIP CIRCUITS

........................................................................................... 7-1

Wiring Diagrams .............................................................................................................................. 7-1
   Washers ....................................................................................................................................... 7-1
   Freestanding Electric Dryers ........................................................................................................ 7-2
   Freestanding Gas Dryers ............................................................................................................. 7-3
   Stack Electric Dryers .................................................................................................................... 7-4
   Stack Gas Dryers ......................................................................................................................... 7-5
Dryer Strip Circuits .......................................................................................................................... 7-6

CONTROL BOARD DIAGNOSTICS

..................................................................................................... 8-1

      

ADVANTECH WASHER PARTS

...........................................................................................................9-1

      SERVICE POINTERS

....................................................................................................... Back Of Manu

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WHIRLPOOL COMMERCIAL LAUNDRY CONTACT INFO

........................................Inside Back Cover

Summary of Contents for ADVANTECH CAE2761K

Page 1: ...7 ADVANTECH COMMERCIAL LAUNDRY PRODUCTS Washers Metercase Equipped Models CAE2761K CAE2762K Full Console Card Ready Model CAE2792K Freestanding Dryers Metercase Equipped Models CEE2760K CGE2761K Full Console Card Ready Models CEE2790K CGE2791K Stack Dryers Models CSP2770K CSP2771K ...

Page 2: ...roducts The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair Whirlpool ADVANTECH Commerci...

Page 3: ...sembly 4 16 Removing The Tub Ring Basket Outer Tub And Basket Drive Assembly 4 18 Removing The Suspension System Base Assembly 4 21 Removing The Vacuum Break 4 22 Removing The Dual Water Valve Water Level Switch And Drain Hose Assembly 4 23 DRYERS 4 25 Gas Dryer Component Locations 4 25 Electric Dryer Component Locations 4 25 Freestanding Dryers 4 26 Removing The Console Components 4 26 Removing T...

Page 4: ...or 5 10 Thermal Fuse 5 11 Operating Thermostat 5 12 Thermal Cutoff 5 13 Door Switch 5 14 DIAGNOSIS TROUBLESHOOTING 6 1 Diagnosis 6 1 Washers With Metercase 6 1 Freestanding Dryers Without Metercase 6 8 Stack Dryers 6 13 WIRING DIAGRAMS STRIP CIRCUITS 7 1 Wiring Diagrams 7 1 Washers 7 1 Freestanding Electric Dryers 7 2 Freestanding Gas Dryers 7 3 Stack Electric Dryers 7 4 Stack Gas Dryers 7 5 Dryer...

Page 5: ...kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean DANGER WARNING All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed You can be killed or seriously injured if you don t immediately follow in...

Page 6: ...case or Coinslide Equipped Stack W O Windows 5 Metercase and Coinslide Equipped 6 Metercase or Coinslide Equipped Stack With Windows 7 Card Reader Ready Equipped Stacked Pair 9 Full Width Console FEATURE CODE 0 Electric 1 Single Speed or Gas 2 Two Speed YEAR OF INTRODUCTION J 2000 K 2001 L 2002 M 2003 P 2004 R 2005 S 2006 COLOR CODE Q White ENGINEERING REVISION NUMBER 0 Basic 1 1st Revision 2 2nd ...

Page 7: ...ack includes a wiring diagram parts list and tech sheet Model Serial Number Label located on the washer top rear center under the lid WASHERS FREESTANDING DRYERS Literature Pack located behind the front access panel Model Serial Number Label located inside the door jamb on the left side Literature Pack located behind the front access panel STACK DRYERS ...

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Page 13: ...terature Product Specifications Installation Instructions Energy Usage Available at www coinop com or call 1 800 643 3444 Available through Whirlpool Corporation Literature Department 1 800 851 4605 also available online www cltpsc whirlpoolcorp com products and more Commercial Laundry link Available at www coinop com or call 1 800 643 3444 Also available through Whirlpool Corporation Literature D...

Page 14: ...1 10 NOTES ...

Page 15: ...WASHER 2 1 ...

Page 16: ...llation is your responsibility Make sure you have everything nec essary for correct installa tion Standpipe drain system Needs a 5 cm 2 inch minimum carry away capacity of 64 4 liters 17 gallons per minute Top of standpipe must be at least 86 4 cm 34 inches high and no higher than 183 cm 72 inches from bottom of washer Support Floor must be sturdy enough to support loaded washer weight of 143 Kg 3...

Page 17: ...tility Knife Scissors Wrench 1 Hose Clamp 2 Inlet Hoses 4 Flat Washers 2 Front Leveling Legs W Nuts 1 Drain Hose RECESSED AREA INSTRUCTIONS This washer may be installed in a recessed area or a closet The installation dimensions shown are the minimum spaces allowable Additional spacing should be considered for ease of installation and servicing If the closet door is installed the minimum air openin...

Page 18: ...personal responsibility and obligation of the customer to have a properly grounded 3 prong outlet installed by a qualified electrician IMPORTANT Improper connection of the equipment grounding conductor can result in a risk of electric shock Do not modify the plug provided with the appliance If it will not fit the outlet have a proper outlet installed by a quali fied electrician 3 Prong Grounding P...

Page 19: ...additional two thirds turn Slide washer onto cardboard or hardboard before mov ing across floor Inlets are plastic Do not strip or crossthread 3 Insert a flat washer into each end of the in let hoses Check that washers are firmly seated in couplings 8 Put the hooked end of drain hose into the standpipe Tightly wrap the shipping strap around the standpipe Push plug into the nearest hole in the ship...

Page 20: ...egs gently lower washer to floor 9 Beforeattachingwaterinlethoses runwater through both faucets into a bucket This will get rid of particles in water lines that might clog hoses Mark which is the hot water faucet 10 Attach bottom hose inlet marked H to hot water faucet Attach top inlet marked C to cold water faucet Tighten coupling to faucet by hand then use pliers to make final two thirds turn 11...

Page 21: ...te and be noisy 21 Untape power supply cord 22 Plug into a grounded 3 prong outlet 23 Install the chosen money acceptor per the instructions under the appropriate money acceptor section of this Job Aid 16 Check washer level by placing a level on top of the washer first side to side then front to back MOVING THE WASHER To move the washer to a new location perform the following steps 1 Remove the fr...

Page 22: ...2 8 ...

Page 23: ...well of the appliance Ifthisinformationdoesnotagree with the type of gas available see your dealer 4 This dryer is equipped for use with NATU RAL GAS It is certified by CSA Interna tional for manufactured mixed and L P propane and butane gases with appropri ate conversion No attempt shall be made toconverttheappliancefromthegasspeci fied on the serial rating plate for use with a different gas with...

Page 24: ...ust be discon nected from the gas supply piping system duringanypressuretestingofthesystem at test pressures in excess of 1 2 psig The dryer must be isolated from the gas supply piping system by closing the equipment shutoff valve during any pressure testing of the gas supply piping system at test pres suresequaltoorlessthan1 2psi 3 45kPa Copies of the standards listed above may be obtained from A...

Page 25: ...ocal codes with the National Electrical Code ANSI NFPA 70 or the Cana dian Electrical Code CSA C22 1 IMPORTANT Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appli ance If it will not fit the ...

Page 26: ...ned yearly Replace any plastic or metal foil exhaust vent with rigid metal or flexible metal vent 6 4 10 2 cm metal exhaust vent is required Plan the installation to use the fewest num ber of elbows and turns Use 4 10 2 cm vent clamps to secure the vent system 7 A metal flexible vent must be fully extended and supported when the dryer is in its final position DO NOT KINK OR CRUSH THE VENT 8 A meta...

Page 27: ...hirlpool Dryers Part No 603197 whichisavailablefromyourWhirl pool parts distributor Also refer to Section 8 If a dryer is installed in a confined area it must be exhausted to the outside and provision made for enough air for combustion and venti lation Check governing codes and ordinances A 4 10 2 cm outlet hood is preferred how ever a 2 1 2 6 4 cm outlet exhaust hood may be used A 2 1 2 6 4 cm ou...

Page 28: ...ld have a sweep elbow directed downward A Back draft Damper Kit 3391910 is avail able from your Whirlpool dealer and should be installed in each dryer s exhaust vent to pre vent exhausted air from returning into the dry ers and to keep individual exhausts in balance within the main exhaust vent Unobstructed air openings are required Each exhaust vent should enter the main vent at an angle pointing...

Page 29: ...2 15 Whirlpool Pt 3391910 ...

Page 30: ...back of the dryer Firmly grasp the body of the dryer and gently lay it on its back on the cardboard corners 3 Look at the ridges on one of the leveling legs for a diamond marking That is how far the leg is supposed to go into the hole 4 Start to screw the leveling legs into the holesbyhand Youcanuseasmallamount of liquid detergent to lubricate the screw threads so it is easier to turn the legs Use...

Page 31: ...en the dryer will stop but the timer will continue to run To restart the dryer close the door and push the START button 7 Connect the exhaust vent system to the dryer exhaust outlet and the exhaust hood using 4 10 2 cm clamps Use caulking to seal the exterior wall opening around ex haust hood 8 Carefully move the dryer into its final posi tion Place a level on top of the dryer first side to side t...

Page 32: ...ofmalfunctionorbreakdown ground ing will reduce the risk of electric shock by providing a path of least resistance for electric current 2 For grounded cord connected units a When using a power supply cord the plug must be plugged into an appropri ate outlet that is properly installed and grounded in accordance with all local codes and ordinances b This type of dryer is manufactured with the cabine...

Page 33: ...an installations a Use a new UL approved power supply cord rated 240 volt min 30 amperes and marked for use with a clothes dryer IMPORTANT Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service representative or person nelifyouareindoubtastowhethertheappliance is properly grounded Do not modify the plug provided...

Page 34: ... before servicing 2 Remove the hold down screw and terminal block cover 3 Assemble a 3 4 U L Listed strain relief U L marked on strain relief into the hole just below terminal block opening Tighten the strain relief screws only enough to hold the 2 clamp sections together Install the power supply cord cable through the strain relief WARNING Electrical Shock Hazard Disconnect power before servicing...

Page 35: ...in relief into the hole just below terminal block opening Tighten the strain relief screws only enough to hold the 2 clamp sections together Install the power supply cord cable through the strain relief WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock ...

Page 36: ... on strain relief into the hole just below terminal block opening Tighten the strain relief screws only enough to hold the 2 clamp sections together Install the power supply cord cable through the strain relief WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock ...

Page 37: ...tion and Exhaust Deflector Kit 3391278 is required Shelf or cabinet is not permitted above dryer when non exhausted No other fuel burning appliance may be installed in the same closet Freestanding Dryers Stack Dryers Additional clearances may be required for wall door and floor moldings if external exhaust elbow is used Recessed Front View closet door closet door Front View 3 7 6 cm 3 7 6 cm 24 sq...

Page 38: ...or disconnect power 2 Disconnect the power supply cord or cable from the dryer terminal block 3 Make sure the leveling legs are secure in the dryer base 4 Tape the dryer door and the lint screen MAINTENANCE INSTRUCTIONS 1 Clean the lint screen after each cycle 2 Keep the dryer area clear and free of com bustiblematerials gasoline andotherflam mable vapors and liquids 3 Do not obstruct the flow of ...

Page 39: ...tem when external connec tions are made as described within this docu ment External circuits may induce EMI elec tromagnetic interference which could result in improper operation of the control system It is the responsibility of the money acceptor manu facturer to insure proper operation of the aux iliary interface device with the ADVANTECH control Product modifications void the Whirl pool warrant...

Page 40: ...nect electrical power 10 Follow the appropriate procedure for either manual or Palm setup 1 Unplug or disconnect electrical power 2 Unlock and remove the coinbox service access panel 3 Unpack the coinslide and extension If nec essary assemble the coinslide extension onto the coinslide Coinslides and exten sions are available from the manufacturers of these devices 4 Set the coinslide to the desire...

Page 41: ...ake sure all harness connections are properly connected and reinstall the con sole WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Followtheseinstructionstoensureproperelec trical grounding of the coinslide unit 1 Unplug or disconnect electrical power 2 Unlock the cam lock on th...

Page 42: ...2 28 ...

Page 43: ...ition For dual coindrops plug the lower value denomina tion drop into COIN 1 higher value coin into COIN 2 position 7 Mount the coindrop into the metercase us ingthemountingscrews boltsincludedwith the coindrop kit see the bottom illustra tion Bolt P 12 DROP 2 P 10 DROP 1 COIN DROP 1 0 25 COIN DROP 2 1 00 ...

Page 44: ... Thefrontboardwillcontrol the lower dryer left collar opening WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Coindrop Into Upper Opening Of Collar Assembly 1 Unplug or disconnect electrical power 2 Unlock the cam lock on the right side of the console 3 To remove the console pul...

Page 45: ...g the nuts sup plied with the coindrop kit A deep socket and an extension will facilitate tightening the mounting screws closest to the outside of the dryer 7 Reinstall the console 8 Reconnect the electrical power 9 Follow the appropriate procedure for either manual or Palm setup ...

Page 46: ...nnected to the control without requiring an external low voltage power source extra transformer This helps reduce the end user cost of such devices The transformer contains an internal one time use thermal fuse at the primary which opens when current draw is greater than the 200 mA limitation An open thermal fuse not only disables the entire auxil iary power supply but also power to the control NO...

Page 47: ...RTCardreaderandwiring harness included with the card reader kit NOTE When routing the harness from the card reader to the control care must be taken not to bundle the card reader harness with the washer harness If the two harnesses are bundled together signal interference may oc cur that would prevent proper card reader operation Incorrect Card Reader Harness Bundling 4 On full length console mode...

Page 48: ...opriate procedure for either manual or Palm setup NOTE ADVANTECH machines are shipped from the factory with the coinslide function enabled After installing a card reader into the machine the card reader CArd must be en abled prior to doing a machine setup see OWNER SETTINGS in Section 6 for the pro cedure 10 Install the card reader retaining screws includedwiththekit orastandardcoinslide retaining...

Page 49: ... the cam lock on the right side of the console NOTE Make sure that all wiring harness con nectionsaresecurepriortoclosingtheconsole after servicing or installing money acceptors 4 Perform steps 2 through 4 on page 2 33 5 Thread the card reader harness in through the upper metercase opening then to the console following the routing of the factory coinslide harness 6 Install the card reader into the...

Page 50: ...RNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 4 The HOT temperature LED begins blinking to confirm that the switch was pushed The machine s lifetime cycle count now shows on display Display automatically returns to the vend price after 1 minute of inactivity Accessing The Servic...

Page 51: ...s Washer Keypad Dryer Keypad HOT 1 Move up to the preceding item on the list HIGH 1 WARM 2 Move down to the next item on the list MEDIUM 2 COLD 3 Select an item to view the current setting LOW 3 NORMAL 4 NO FUNCTION ON 4 GENTLE 5 NO FUNCTION OFF 5 HIDDEN 6 Exit OWNER SETTINGS program The display returns to the cycle count START 6 KEYPAD MAPPING 6 Keypads are now re mapped for navigating the settin...

Page 52: ...ressing key pad 1 increase or 2 decrease as shown in the Keypad Navigation table on the previous page 14 When the proper vend price is displayed press keypad 6 to return to owner set tings 15 Press keypad 6 again to exit the setup and return to vend price NOTE Additional cycle functions may be set at this time such as the top off price for dry ers or an extra charge for hot or warm water for washe...

Page 53: ...ted Palm has performed a HotSync with the management software 1 To start the Handheld Software remove the Palm handheld from its cradle and turn it on 2 Check the battery power by pressing the HOME button with the stylus 50 or more battery power is needed 3 Using the stylus tap the Palm handheld and scroll to the ADVANTECH icon 4 Tap the ADVANTECH icon 5 The Welcome screen will appear 6 Tap on Con...

Page 54: ...2 40 ...

Page 55: ...leted Tap on Back to return to the Select a command screen Send Setup Command The Send Setup command transfers a washer or dryer template created in the management software to a machine 1 Aim the infrared port on the PDA at a 90 angle to the machine s receiver 2 Tap on Send Setup from the Select a command screen on the Palm 3 Select the appropriate Setup Template then tap on Send 4 When the operat...

Page 56: ...ng the machine in Ser vice Mode Start cycle Allows the service person to start a cycle without depositing any coins End cycle Ends the current cycle that is running Run diagnostic Checks machine s inter nal data to ensure integrity Machineinfo Displaystheprocessor sse rial number machine ID location ID and software version number Set time Sets the machine s internal clock based on the time and dat...

Page 57: ...nd from a personal computer PC Information is set up on a PC using ADVANTECH Management Software which is then used to download ADVANTECH Handheld Software to the Palm The Palm uses an infrared light beam to communicate information contained in the ManagementSoftwaretothewasheranddryer ADVANTECH SYSTEM OVERVIEW Before downloading the Handheld Software to the Palm Management Software must be instal...

Page 58: ...setup Fatal Setup Error MDAC 2 5 is already running on the operating system that you are running Click on OK to ignore this message and continue the setup MINIMUM PALM HANDHELD REQUIREMENTS Palm handheld computer IIIx or higher 4MB of RAM Palm OS 3 5 0 or higher IMPORTANT The electronic controls within the ADVANTECH laundry machines are factory preset to accept commands from a Palm handheld equipp...

Page 59: ...ts and their locations are shown below The rear panel components are shown starting on page 4 22 COMPONENT ACCESS WASHERS Outer Tub Vacuum Break Tub Ring Hidden Lid Switch Pump Basket Motor Start Capacitor ADVANTECH Control Board Display Board Card Reader Clutch Motor Transmission Agitator Dual Water Valve On Rear Panel Basket Drive Water Level Switch On Rear Panel ...

Page 60: ... Model CAE2762K uses the same components but without the card reader T 15 Torx Screws Console 4 To remove the ADVANTECH control board a Disconnect the 6 board connectors at P1 P2 P3 P4 P8 and P11 b Disconnectthegreengroundwirefrom terminal P6 c Removethesix5 16 hex headscrews from the board and remove the board from the unit 5 To remove the display board a Remove the ADVANTECH control board see st...

Page 61: ...lift the bracket from the console and remove the loose end cap and the membrane switch board e Bendthetabsonthemembraneswitch and remove them from the slots in the board NOTE Be sure to install the new membrane switch on the board with the ribbon cable facing the end with the two alignment pins that are on the opposite side of the board Also make sure that the ends of the two alignmentpinsareinthe...

Page 62: ...ohex headscrewsfrom the console support bracket and slide the end cap off the end of the panel Console Support Bracket Screws b Remove the two screws from the card reader assembly and remove the as sembly Card Reader Screws Card Reader Assembly 8 To remove an end cap from the console a Remove the hex head screw from the back of the end cap Back Screw Left End Cap ...

Page 63: ...at is part of the main harness and must be removed as an assembly a Disconnect the harness wire connec tors from the components b Unclip and remove the main harness from the unit refer to the spark quencher Service Pointer in section 8 for complete service information Spark Quencher ...

Page 64: ...lock the service access door and re move it from the top of the metercase Coinslide Assembly Coinbox Metercase Access Door Coinslide Switch inside On Coinslide Extension 3 To remove the coinslide assembly a Using a 5 16 socket unscrew the retaining bolt from the money accep tor andremovetheboltfrominsidethe metercase b Removethe5 16 hex headscrewfrom the coinslide green ground wire that is attache...

Page 65: ...nging to a different type ofmoneyacceptor disconnectthecon nector from P11 on the ADVANTECH control board and remove the card reader wire harness c Lift the coinslide to release it from the holes in the metercase and pull it forward out of the metercase d Unplugthetwowiresfromthecoinslide switch Coinslide Switch With 2 Wires 5 16 Retaining Bolt P11 ADVANTECH Control Board e If you are replacing a ...

Page 66: ...e ADVANTECH control board 6 To remove the coinbox switch a Unlock and remove the coinbox from the metercase b Disconnect the two wires from the coinbox switch terminals from inside the metercase c Squeeze the locking tabs on the top and bottom of the switch body and push the switch into the coinbox com partment of the metercase P12 COIN 2 ADVANTECH Control Board P10 COIN 1 d Remove the coindrop wi...

Page 67: ...witch from the retaining bracket from inside the metercase b Disconnect the two wires from the ser vice switch terminals Service Switch Wires Retaining Bracket Coin Funnel b Unlock and remove the coinbox Money Acceptor 9 To remove the adapter plate a Remove the coinbox b Unlock and remove the service access door c Using a ratchet with a 10 extension and a 3 8 socket remove the two hex nutsfromthea...

Page 68: ...4 10 285784 ...

Page 69: ...anel 4 To remove the pump a Release the two pump spring clips and pull the pump away from the motor b Place a container near the two pump hoses to catch the water then remove the clamps from the inlet and outlet hoses and pull them off the pump Front Panel T 20 Torx Screws Pump Inlet Hose Pump Outlet Hose Release Spring Clips Pump Motor REASSEMBLY NOTE Position the pump on the motor shaft with the...

Page 70: ...p Screw Motor Start Capacitor Wires e Support the bottom of the motor with onehandtokeepitfromdropping then pry the end of the top spring clip off the motorwithascrewdriver seetheround inset and remove the lower spring clip f Lower the front of the motor until the motor coupler pins disengage from the motor coupler isolator and remove the motor Pry Off Spring Clip Isolator Motor Coupler g Remove t...

Page 71: ...Tilt the washer back at a 45 angle or lay it on its back panel c Unclip the two spring clips from the pump and remove the pump from the motor shaft see step 4 on page 4 11 d Disconnect the motor wire connector and the two motor start capacitor wires see step 6 on page 4 12 e Disconnect the harness clip from the transmission Air Dome Cover b Pull off the air dome cover and remove the rubber O ring ...

Page 72: ...mbly j Slide the clutch off the agitator shaft k Slide the anti rattle clip off the agitator shaft Refer to the photos in the next column g Remove the thrust washer from the agitator shaft h Use a screwdriver and unsnap the spring retaining clip from the agitator shaft i Use a screwdriver and unsnap the clutch retaining ring from the agitator shaft Anti Rattle Clip Spring Retaining Clip Clutch Ret...

Page 73: ...4 12 for the procedure p Remove the two 1 2 hex head bolts from the motor plate and remove the plate l Use a pair of pliers and remove the pad assembly from the clutch drum Motor Plate 1 2 Hex Head Bolts m Clean the inner surface of the clutch drum and the clutch pad assembly surfaces with an approved solvent such as brake cleaner Both assem bliesmustbefreeofdirt oil andgrease so that the proper s...

Page 74: ...sition the console to its service position see page 4 2 for the procedure 3 With the full console model disconnect themainharnessfromthehiddenlidswitch connector 5 Use a screwdriver and unsnap the two cabinet side straps from the back of the washer 4 Use a screwdriver and unsnap the two cabinet spring clips from the cabinet top Lid Switch Connector Cabinet Side Strap 1 of 2 Spring Clip 5 16 Hex He...

Page 75: ...thod is to install kit 488495 NOTE You can remove the right and left side panels of the cabinet instead of removing the complete cabinet assembly However you will have to remove the front panel first REASSEMBLY NOTE When you reinstall the cabinet make sure that the small alignment tabs at the front and rear of each side rail are fully upright as shown below and not bent over Also make sure that th...

Page 76: ...lips away from the outer tub catches b Lift the tub ring off the basket 5 To remove the basket a Use a spanner wrench and remove the spanner nut from the drive block Tap the spanner wrench with a hammer to loosen the nut while holding the basket Press Down b Press down on one side of the basket with the heels of both hands and re lease the basket from the drive block then lift the basket off the d...

Page 77: ...BLY NOTE When youreinstallthedriveblockonthebasketdrive make sure that you align the two slots in the drive block with the corresponding tabs on the top of the basket drive shaft If they are mis aligned the basket drive and drive block will fail Drive Block Tabs Flush With Top Surface Of Drive Block Slots In Drive Block Tabs On Basket Drive b Disconnect the end of the water level hose from the sid...

Page 78: ...ng brackets Tub Spring Bracket Screw Tub To Pump Hose Clutch Engagement Cam 7 To remove the basket drive assembly a Remove the tub ring and the basket see steps 4 and 5 on page 4 18 for the procedures b Remove the agitator and the transmis sion seepage4 13fortheprocedures c Turntheclutchengagementcamonthe basketdrivecounterclockwisewhilepull ing it toward you and remove the bas ket drive from the ...

Page 79: ...Assembly Rear Panel Screw 1 of 2 c Pry the three suspension pads off the top of the base assembly and replace them see the photo at the top of the next column Suspension Pads Pry Off Suspension Pads Skate Plate REMOVING THE SUSPENSION SYSTEM BASE ASSEMBLY Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or ...

Page 80: ...ee page 4 16 for the procedure 4 Disconnect the water fill hose from the vacuum break NOTE Use a container to catch the water from the hose Lift From Slots Vacuum Break REMOVING THE VACUUM BREAK Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Water Fill Hose Vacuum Break Vacuum ...

Page 81: ... e Remove the clamp from the end of the hose and drain the water into a con tainer 3 To remove the dual water valve a Remove the 5 16 hex head mounting plate screw and the 1 4 dual water valve hex head screw from the mount ing plate b Lift the mounting plate and remove it from the rear panel c Lift the dual water valve and unhook it from the hole in the mounting plate Drain Hose Assembly Water Lev...

Page 82: ...tch Locking Tab Turn 90 Water Level Switch Air Hose Wire Connector 5 16 Screw Tab Drain Hose d Pull the drain hose off the drain hose assembly 5 To remove the drain hose assembly a Removethe5 16 hex headscrewfrom the drain hose assembly b Tilt the cabinet forward to lift the rear of the unit c Reach under the unit and gently pull downonthedrainhoseassemblylock ing tab and push the assembly out thr...

Page 83: ...T LOCATIONS Drum Roller 1 of 4 Drive Motor Thermal Cutoff High Limit Thermostat Heater Coil NOT SHOWN Door Switch Control Display Boards NOT SHOWN Door Switch Control Display Boards Drum Roller 1 of 4 Broken Belt Switch Mounted On Motor Bracket Drive Motor Thermal Fuse Operating Thermostat Coil Assembly High Limit Thermostat Flame Sensor Ignitor Spark Quencher Thermal Fuse Operating Thermostat Bro...

Page 84: ...eater relay K2 BU BK c Disconnect the green ground wire from terminal P6 d Remove the six 5 16 hex head screws from the board and remove the board 6 To remove the display board a Remove the ADVANTECH control board see step 5 b Disconnect the connector from the dis play board at P1 c Unlatch the display board from the holder and remove it Control Board And Display Board Below Control Board Screw 1 ...

Page 85: ...cap screws from both ends of the console bracket Care fully lift the bracket from the console and remove the loose end cap and the membrane switch board e Bend the tabs on the membrane switch and remove them from the slots in the board NOTE Besuretoinstallthenew membrane switch on the board with the ribbon cable facing the end with the two alignment pins that are on the opposite side of the board ...

Page 86: ...of the panel Console Support Bracket Screws 9 To remove an end cap from the console a Remove the hex head screw from the rear of the end cap Left End Cap Rear Screw b Remove the two screws from the card reader assembly and remove the as sembly Card Reader Screws Card Reader Assembly 8 To remove the card reader assembly on a full console machine a Disconnect the connector from the ADVANTECH control...

Page 87: ...ide On Coinslide Extension 4 To remove the coinslide assembly a Using a 5 16 socket unscrew the re taining bolt from the money acceptor and remove the bolt from inside the metercase b Removethe5 16 hex headscrewfrom the coinslide green ground wire that is attached inside the metercase 5 16 Retaining Bolt Ground Wire Electrical Shock Hazard Disconnect power before servicing Replace all parts and pa...

Page 88: ...u are changing to a different type of money acceptor disconnect the con nector from P11 on the ADVANTECH control board and remove the card reader wire harness c Lift the coinslide to release it from the holes in the metercase and pull it for ward out of the metercase d Unplug the two wires from the coinslide switch Coinslide Switch With 2 Wires 5 16 Retaining Bolt e If you are replacing a defectiv...

Page 89: ...l board 7 To remove the coinbox switch a Unlock and remove the service access panel and the coinbox from the meter case b Disconnect the two wires from the coinbox switch terminals from inside the metercase c Squeeze the locking tabs on the top andbottomoftheswitchbodyandpush the switch into the coinbox compart ment of the metercase P12 COIN 2 ADVANTECH Control Board P10 COIN 1 d Remove the coindr...

Page 90: ...ls Service Switch Wires Retaining Bracket Coin Funnel b Unlock and remove the coinbox Coinslide Switch With 2 Wires Hex Nuts Behind Adapter Plate Adapter Plate Coinbox Area Hex Nut NOTE Prior to removal of the metercase as sembly pull all of the harness wires back into the console area 10 To remove the adapter plate a Remove the coinbox b Unlock and remove the service access door c Using a ratchet...

Page 91: ... dryer top a Slide the console to the front of the unit slightly then rotate it back and place it in the service position b Removethethreerearhex headscrews from the top Hex Screws Torx Screws W Flat Washers Front Panel 4 To remove the lower service access panel use a putty knife and pry down on the upper retaining clips while pulling for ward on the lower service access panel and remove the panel...

Page 92: ...d just enough to access the door switch wires then remove the two wires from the switch terminals d Lower the front panel to disengage the two front drum rollers from the drum and remove the front panel Door Switch Door Switch Wires Front Rollers ...

Page 93: ...ore servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 1 Unplug dryers or disconnect power 2 Turn off gas supply to dryers Continued on the next page b Disconnect the two P1 connectors for the upper and lower dryers from the display boards c Removethe5 16 hex headscrewfrom the console securing the red retaining wire and green gr...

Page 94: ...is shown on the bracket c Removethefourbracketscrewsandlift the bracket and selector switches from the console Upper Dryer Selector Switch Lower Dryer Selector Switch Bracket W 4 Screws 5 To remove the lock from the console a Remove the console see step 3 b Remove the 7 16 hex nut from the lock and remove the lockwasher lock ingcam 2wavewashers andlockstop see the illustration below c Remove the 7...

Page 95: ...ve the display boards from the console a Remove the console see step 3 b Remove the 11 32 hex nuts from the upper and lower display boards and remove the boards from the console Upper Display Lower Display 11 32 Nuts ...

Page 96: ... the console opening Coinslide Retaining Bolt b Lift the coinslide and pull it forward out of the unit c Unplug the two wires from the coinslide switch d Remove the ground wire screw from the bottom of the coinslide assembly Coinslide Switch With 2 Wires Coinbox Coinslide Coinbox Coindrop Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failur...

Page 97: ... move the screws or hex bolts from the back of the coindrop assembly b Disconnect the connector s at P10 COIN 1 P12 COIN 2 on the upper or lower ADVANTECH control board c Remove the coindrop with its wire har ness from the unit Coindrop Assembly ADVANTECH Control Board P10 P12 ...

Page 98: ...connectors at P1 P4 P8 and P11 5 Disconnect the four wires at the dryer motor relay K3 RD RD and dryer heater relay K2 BU BK 6 Disconnect the green ground wire from terminal P6 7 Remove the six 5 16 hex head screws from the board and remove the board ADVANTECH Control Board Lower Dryer Viewed From Top With Upper Dryer Removed Electrical Shock Hazard Disconnect power before servicing Replace all pa...

Page 99: ...ecurity Bolt 6 Remove the upper dryer s lower service access panel Clip Lower Service Access Panel Pry Down Clip Continued on the next page Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 7 Remove the two front security bolts and flat washers from the upper dryer Front Security ...

Page 100: ...two people to lift the upper dryer when you remove it from its mounting location 9 Slide the upper dryer forward just far enough to unhook the rear feet from the collar Using two people lift the dryer off the lower unit ...

Page 101: ...e collar studs 8 Lift the collar assembly off the lower dryer Female Connector Wire Tie Left Collar Screws Right Collar Screws 1 Unplug dryers or disconnect power 2 Turn off gas supply to dryers 3 Remove the upper dryer see page 4 41 for the procedure Collar Assembly Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result ...

Page 102: ...nd pull the top forward see page 4 33 for the procedure Door Switch Door Switch Wires 5 Open the dryer door remove the two screws from the door switch and remove the switch 4 Disconnect the wires from the door switch terminals Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING ...

Page 103: ...r Screen Lint Duct Bracket Screw Continued on the next page Lint Duct Screws Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Thermal Fuse 2 Screws Operating Thermostat 2 Screws 2 Cover Screws 7 To remove the thermal fuse or operating thermostat a Remove the two wires from the te...

Page 104: ...a 1 2 drive on the blower wheel hub d Turntheblowerwheelclockwise shown by the REMOVE arrow that is em bossed on the front of the wheel and remove the wheel from the motor shaft e Remove the three hex head screws from the blower housing and remove it Housing Screw 1 of 3 Blower Housing f Reach around behind the drive motor and push the idler wheel arm to the left then remove the tension and remove...

Page 105: ...en lift the right side of the motor slightly pull the two tabs on the left side out of the chassis slots and remove the drive motor Top Locking Tab Hex Washer Head Screws 9 To remove the broken belt switch a If not already done remove the drive motor see step 8 on page 4 46 b Remove the 3 8 hex shoulder washer screw from the idler pulley assembly and remove the assembly Idler Pulley Assembly 3 8 H...

Page 106: ...emove the two screws from the broken belt switch and remove it from the motor Broken Belt Switch Screws Broken Belt Switch d Disconnect the blue wires from the bro ken belt switch terminals Blue Wire Blue Wire ...

Page 107: ...ect power 2 Remove the lower service access panel see step 4 on page 4 33 for the proce dure 4 To remove the heater a Remove the two wires from the termi nal block see bottom photo b Remove the hex head screw from the heater housing and slide the heater out of the duct High Limit Thermostat Thermal Cutoff Heater Area 3 Remove the hex head screw from the heater shield and remove the shield Heater S...

Page 108: ...white wires from the flame sensor terminals 2 wire connector from the ignitor 2 wire and 3 wire connectors from the coil assembly Flame Sensor Wht Blu Wires Coil Assembly 2 Wire Connector 3 Wire Connector Ignitor Connector 3 Remove the lower service access panel see step 4 on page 4 33 for the proce dure 1 Unplug dryer s or disconnect power 2 Turn off gas supply to dryer s Electrical Shock Hazard ...

Page 109: ...cket and pull the burner assembly out of the unit Manifold Clamp Screw Bracket Screws f To remove the ignitor from the burner assembly loosen the 5 16 hex head screw and remove the ignitor from the mounting bracket Burner Assembly Ignitor Screw Bracket Continued on the next page g To remove the coils from the burner assembly remove the two screws from the bracket and lift the two coils off the cor...

Page 110: ... screw from the flame sensor and remove the sensor from the venturi Flame Sensor Screw 6 To remove the high limit thermostat a Remove the venturi see step 5 b Disconnect the two wire connectors from the high limit thermostat c Remove the two hex head screws from the high limit thermostat and remove the thermostat High Limit Thermostat Wires High Limit Thermostat Flame Sensor ...

Page 111: ...33 for the procedure 4 Remove the front panel see page 4 33 for the procedure 5 Reach around behind the drive motor and push the idler wheel arm to the left then remove the tension and remove the belt from the idler pulley Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Continue...

Page 112: ...t NOTE There are two rollers on the front panel and two on the rear panel as shown below Front Rollers Rear Rollers Rear Panel inside Front Panel inside DRUM INSTALLATION NOTE Be sure to position the drum with the clip toward the front when you reinstall it Front Install Drum Position Clip Toward Front REASSEMBLY NOTE Use the following illus tration as a guide when installing a new belt Idler Pull...

Page 113: ...r screen 5 Remove the three inside screws from the outlet grille Outlet Grille Screws Lint Filter Screw Screw Screw Outlet Grille 4 Remove the two front screws from the outlet grille Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING ...

Page 114: ...NG A SPARK QUENCHER 1 Unplug dryer s or disconnect power 2 Turn off gas supply to dryer s 3 Pull the dryer away from the wall and remove the top see step 3 on page 4 33 for the procedure 4 Remove the front panel see page 4 33 for the procedure 5 Reach around behind the drive motor and push the idler wheel arm to the left then remove the tension and remove the belt from the idler pulley Top Spark Q...

Page 115: ... instructions DIAGNOSTIC GUIDE Before servicing check the following Make sure there is power at the wall outlet Has a household fuse blown or circuit breaker tripped Time delay fuse Is dryer vent properly installed and clear of lint or obstructions All tests checks should be made with a VOM or DVM having a sensitivity of 20 000 ohms per volt DC or greater Check all connections before replacing com...

Page 116: ...he Motor Test Table 5 Touch the ohmmeter test leads to the fol lowing motor switch connections The meter should indicate as shown in the Motor Switch Test Table Motor Connector R BK V BU OR LOW HIGH START V BU BU BK R OR CENTRIFUGAL SWITCH Y W BK W DRIVE MOTOR WASHERS FUNCTION TEST TERMINALS READING LOWSPEED V TO W BK 18 26 OHMS HIGHSPEED BU TO W 1 1 5 OHMS START WINDING BK TO Y 5 10 OHMS THERMAL ...

Page 117: ... a closed circuit 0 Ω Motor Thermal Protector MOTOR START CAPACITOR Refer to page 4 11 for the procedure for ser vicing the motor start capacitor 1 Unplug washer or disconnect power 2 Discharge the capacitor by touching each of the terminals with a 20 000 Ω red black orange resistor to ground 3 Disconnect the wire connectors from the capacitor terminals 4 Set the ohmmeter to the R x 1K scale 5 Tou...

Page 118: ...ator on the hidden lid switch The meter should indicate a closed circuit 0 Ω Pins 1 3 Actuator WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock DUAL WATER VALVE Refer to page 4 23 for the procedure for ser vicing the dual water valve 1 Unplug washer or disconnect power 2 Disconne...

Page 119: ...et the ohmmeter to the R x 1 scale NOTE To activate the switch blow into the pressure hose inlet 4 Touch the ohmmeter test leads to the test points indicated in the Water Level Switch Test Table The switch should change states when sufficient air pressure is ap plied to the pressure hose inlet 1 2 3 Pressure Hose Inlet Pin 1 Full Pin 2 C Common Pin 3 Empty STATE TEST TERMINALS WIRE COLORS READING ...

Page 120: ... shaft see photo Excessive wear can be identified by a ridge between the bearing contact surfaces and the center area of the shaft If ridges can be felt along the bearing wear areas greater than 005 replace the basket drive 3 If replacement of the upper and lower centerpost seals is ever necessary check for wear ridges on the basket drive shaft If ridges are present replace the basket drive Upper ...

Page 121: ...e ohmmeter to the R X 100 scale 5 Touch the ohmmeter test leads to the indicated coil terminals The meter should indicate as follows Pins 1 2 1300 to 1400 Ω Pins 1 3 500 to 600 Ω Pins 4 5 1200 to 1300 Ω 1 2 3 4 5 BURNER IGNITOR Refer to page 4 50 for the procedure for ser vicing the gas burner assembly 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the ignitor wire ...

Page 122: ... thermostat terminals The meter should indicate a closed circuit 0 Ω High Limit Thermostat Terminals FLAME SENSOR Refer to page 4 50 for the procedure for ser vicing the flame sensor 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connectors from the flame sensor terminals 4 Set the ohmmeter to the R X 1 scale 5 Touch the ohmmeter test leads to the flame sen...

Page 123: ...he heater terminal block The meter should indicate between 7 and 12 Ω 5 Touch an ohmmeter test lead to an ele ment terminal block connection and the other test lead to the heater housing case The reading should be an infinite resis tance open circuit A resistance reading indicates a shorted coil Heater Terminal Block WARNING Electrical Shock Hazard Disconnect power before servicing Replace all par...

Page 124: ...st lead to the blue motor wire connector and the other test lead to connector pin 3 violet wire The meter should indicate between 2 4 and 3 8 Ω start winding 7 If either resistance is much larger than 4 Ω replace the motor If the resistances at the motor are correct check for a failed broken belt switch If the broken belt switch is okay check for an open circuit between the motor and the electroni...

Page 125: ...wer to the valve is turned off A centrifugal switch on the motor also opens the heater circuit Once the thermal fuse has opened it will not reset and must be replaced Check for a failed operating thermostat Blower Housing Thermal Fuse 91 C 196 F 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wires from the thermal fuse 4 Set the ohmmeter to the R X 1 scale 5 Tou...

Page 126: ...ture replace the thermostat If the operating thermostat does not open at the described temperature replace the thermostat 4 Hold a glass bulb thermometer capable of reading from 32 C to 82 C 90 to 180 F in the center of the exhaust outlet Mea sure the exhaust temperatures with the heater on and off The correct exhaust tem peratures for the various settings are shown in the following chart 5 If the...

Page 127: ...f 3 Set the ohmmeter to the R X 1 scale 4 Touch the ohmmeter test leads to the ther mal cutoff terminals The meter should in dicate continuity 0 Ω If the meter indi cates an open circuit infinite replace both the thermal cutoff and the high limit ther mostat In addition check for a failed heater element or a blocked or improper exhaust system Thermal Cutoff High Limit Thermostat Heater Terminals W...

Page 128: ...DVANTECH control board 4 Set the ohmmeter to the R X 1 scale 5 Touch the ohmmeter test leads to the blue and black wire connectors The meter should indicate as follows Door Closed closed circuit 0 Ω Door Open open circuit infinite WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock ...

Page 129: ...wire harness provided in the metercase Coindrop connection to a single or dual coindrop is made via the wire harness provided with the device plugged into the electronic control at P 10 COIN 1 and P 12 COIN 2 Connection to a SMART Card device is provided with the device plugged into the electronic control at P 11 AUX ACCESS MODE Using a Palm Handheld With Software 1 Use Service Routine software 2 ...

Page 130: ...8888 4 Push and release keypad 6 hidden key pad to return to show cycle count 5 Push keypad 6 hidden keypad a second time to exit the test routine MANUAL OUT OF SERVICE OFF This procedure allows the service person to take the machine out of service for needed repairs The display shows OFF when set The display shows the vend price when put back into service 1 Perform all steps under Access Mode on ...

Page 131: ...to the Off Codes table OWNER SETTINGS 1 Perform all steps under Access Mode on page 6 1 2 Push and release keypad position 1 HOT 3 Keypads are now re mapped for navigating the settings as follows 4 When an item on the list is selected the current setting is displayed To change a setting use the keypads as follows 5 To accept the displayed setting press key pad 6 and the program will return to the ...

Page 132: ... NOTE 1 SPECIAL 2 START TIME 24 hour clock hours minutes displayed only when SPECIAL PRICE 2 SP 2 is enabled 0 00 0 00 to 23 59 SPECIAL 2 DURATION hours minutes displayed only when SPECIAL PRICE 2 SP 2 is enabled 0 00 0 00 to 47 45 SPECIAL PRICE 3 dollars 0 01 disabled 0 00 to 100 01 See NOTE 2 SPECIAL 3 DAY MASK activates SPECIAL PRICE 3 SP 3 on selected days only displayed only when SPECIAL PRIC...

Page 133: ...IMIT LOW milliseconds displayed only when COIN DROP droP is enabled 24 10 to 100 COINDROP 2 LIMIT HIGH milliseconds displayed only when COIN DROP droP is enabled 50 10 to 100 TIME BETWEEN COIN PULSE time between coins put into drop seconds displayed only when COIN DROP droP is enabled 1 0 0 0 to 2 0 DAYLIGHT SAVINGS TIME 1 enabled 0 or 1 See NOTE 3 PALM ACCESSORY handheld 1 enabled 0 or 1 See NOTE...

Page 134: ... 10 30 1 30 Spin High speed B 11 00 11 30 HOLD Fill Rinse Owner setting FiL t A B J 12 00 2 00 Agitate Customer selected speed ADD SOFTENER LED is On B E F 12 30 13 00 13 30 ADD SOFTENER LED is Off 14 00 1 30 Drain High speed I 14 30 15 00 15 30 4 30 Spin High speed 7 second cold water spray G H 16 00 16 30 17 00 17 30 18 00 18 30 19 00 19 30 Vend Price 20 00 End of cycle CYCLE TIMING CHART Estima...

Page 135: ... does not have agita tion speed keypads E While in agitation water is added to the tub as the pressure switch asks for water F Fabric softener LED turns on G Seven 7 second spray of COLD water Spray starts one second after spin starts H Timer does not suspend its countdown when the lid is open I To confirm the proper operation of the lid switch When the lid is open AC power is removed from the mot...

Page 136: ...ith the auxiliary device and plugged into the elec tronic control at P 11 AUX TIME AND DATE CLOCK The time and date are not set at the factory The electronic control uses a battery to run the clock If the wire harness at connector P2 is unplugged the battery is disconnected and the time and date must be reset The battery has a life of approximately ten years ACCESS MODE Using a Palm Handheld With ...

Page 137: ...2 Push and release keypad position 5 OFF 3 All LEDs light and the digits show 88888 4 Push and release keypad 6 START to return to show cycle count 5 Push keypad 6 a second time to exit the test routine MANUAL OUT OF SERVICE OFF This procedure allows the service person to take the machine out of service for needed repairs The display shows OFF when set The display shows the vend price when put bac...

Page 138: ... setting is displayed by pressing keypad 3 To change a setting use the keypads as follows 5 To accept the displayed setting press key pad 6 and the program will return to the OWNER SETTINGS menu 6 After all changes to the OWNER SET TINGSarecomplete presskeypad 6twice to exit the program The display returns to the vend price KEYPAD NAVIGATING OWNER SETTINGS HIGH 1 up Move up to the preceding item o...

Page 139: ...RICE 2 SP 2 is enabled 0 none See NOTE 1 SPECIAL 2 START TIME 24 hour clock hours minutes displayed only when SPECIAL PRICE 2 SP 2 is enabled 0 00 0 00 to 23 59 SPECIAL 2 DURATION hours minutes displayed only when SPECIAL PRICE 2 SP 2 is enabled 0 00 0 00 to 47 45 SPECIAL PRICE 3 dollars 0 01 disabled 0 00 to 100 01 See NOTE 2 SPECIAL 3 DAY MASK activates SPECIAL PRICE 3 SP 3 on selected days only...

Page 140: ... DROP droP is enabled 24 10 to 100 COINDROP 2 LIMIT HIGH milliseconds displayed only when COIN DROP droP is enabled 50 10 to 100 TIME BETWEEN COIN PULSE time between coins put into drop seconds displayed only when COIN DROP droP is enabled 1 0 0 0 to 2 0 DAYLIGHT SAVINGS TIME 1 enabled 0 or 1 See NOTE 3 PALM ACCESSORY handheld 1 enabled 0 or 1 See NOTE 3 NOTE 1 Each day of the week is assigned a n...

Page 141: ...money was used IMPORTANT SETUP INFORMATION Using a Palm Handheld The electronic control is factory preset to ac cept commands from a Palm handheld equipped with the appropriate Whirlpool Man agement Software If a handheld will not be used the handheld functionality must be dis abled as part of the control set up Failure to disable handheld functionality may result in un authorized machine access F...

Page 142: ...the coindrop mechanism Coindrop device is defective See OWNER SETTINGS An error has occurred with an auxiliary device such as a Smart Card unit not plugged into connector of control board The Owner Setting is enabled but Smart Card is not installed See OWNER SETTINGS SERVICE ROUTINE KEYPAD FUNCTIONS POSITION MODE FUNCTION 1 HIGH High bias heater setting 2 MEDIUM Medium bias heater setting 3 LOW Lo...

Page 143: ...ER SETTINGS TABLE MEDIUM 2 decrease Decrease the setting value Push and hold the keypad for fast decrease Refer to the OWNER SETTINGS TABLE LOW 3 no function ON 4 no function OFF 5 no function START 6 accept Accept the new setting value Display returns to OWNER SET TINGS list 4 When an item on the list is selected the current setting is displayed To change a setting use the keypads as follows 5 To...

Page 144: ...RIPTION Default Setting Parameters CYCLE PRICE dollars 0 75 0 00 to 100 00 CYCLE TIME minutes 45 5 to 120 TOP OFF PRICE dollars 0 50 0 00 to 100 00 TOP OFF TIME minutes 15 0 to 120 CALENDAR YEAR 2000 2000 to 2030 CALENDAR DATE month and day 1 1 Jan 1 1 to 12 months 1 to 31 days TIME 24 hour clock hours minutes 0 00 0 00 to 23 59 SPECIAL PRICE 1 dollars 0 01 disabled 0 00 to 100 01 See NOTE 2 SPECI...

Page 145: ...played only when COINDROP droP is enabled 1 0 0 0 to 2 0 DISPLAY DESCRIPTION Default Setting Parameters DAYLIGHT SAVINGS TIME 1 enabled 0 or 1 See NOTE 3 PALM ACCESSORY handheld 1 enabled 0 or 1 See NOTE 3 NOTE 1 Each day of the week is assigned a numerical value listed below Add the values together to select multiple days Sunday 1 Monday 2 Tuesday 4 Wednesday 8 Thursday 16 Friday 32 Saturday 64 E...

Page 146: ...6 18 NOTES ...

Page 147: ...Full Console Model Metercase Model 7 1 Coinslide Switch Service Switch Coin vault Switch Battery Jumper ...

Page 148: ...Full Console Model 7 2 ...

Page 149: ...Full Console Model 7 3 ...

Page 150: ...7 4 Stack Electric Dryers ...

Page 151: ...7 5 Stack Gas Dryers 1 2 4 5 3 TERMINALS RESISTANCE 1 to 2 1365Ω 25 1 to 3 560Ω 25 4 to 5 1220Ω 50 ...

Page 152: ...tor 50 5K Ω Flame Sensor Gas Valve Coil 1 Gas Valve Coil 2 Gas Valve Hold Coil High Limit Thermostat 205 F 96 C Door Switch Motor Relay On Control Board Broken Belt Switch Drive Motor 5M 3M N GND L1 Main Start Heater Relay On Control Board TCO 352 F 178 C Non Resettable High Limit Thermostat 295 F 146 C Motor Centrifugal Switch Heater Coil 7 8 11 8 Ω Operating Thermostat 155 F 68 C BK RD BK RD WH ...

Page 153: ...8 1 ...

Page 154: ...8 2 ...

Page 155: ...9 1 ...

Page 156: ...9 2 ...

Page 157: ...9 3 ...

Page 158: ...9 4 ...

Page 159: ...9 5 ...

Page 160: ... have been revised in several areas to provide a better grip onto both the balance ring and the basket The new style clips were introduced at part code date 012410 where the first 2 digits are the year 2nd 2 digits are the day and the 3rd 2 digits are the month A code date is located at the bottom of the part number label on every parts box To insure reception of the im proved design only use part...

Page 161: ... re move the agitator 8 Remove the washbasket spanner nut using the ap propriate spanner wrench 9 Apply downward pressure to the edge of the wash basket to release it from the drive block then remove the washbasket from the washer Check the outer tub for the remaining missing balance ring retaining clips 10 Set the balance ring onto the washbasket Once placed onto the basket apply downward pressur...

Page 162: ...us tomer selects a cycle between 12 00 and 1 00PM on Monday After operation on Several Mondays between 12 00 and 1 00PM 240 minutes will be displayed RESOLUTION The firmware version on the dryer board must be updat ed from version 3 12 to version 3 13 by downloading a firmware update from the Trade Partner Support Center site at www whirlpoolcrop com cltpsc or by replacing the control board part n...

Page 163: ...c menu check the include ISP box 8 Press the HotSync button on the cradle Gage Part Whirlpool Ordering and Form Number Part Number Description Contains Viewing Information N A 8524745 PC User s Complete Palm Available through Whirlpool Corp Assembly handheld application Literature Department PC management 1 800 851 4605 software CD and www whirlpoolcorp com cltpsc software manual CWLX043 8524744 M...

Page 164: ...ontinue as soon as both actions are resumed The process does not start over if the beam is interrupted or if the switch is released 11 To verify updated firmware load press service switch again and release HOT temperature LED begins blinking to confirm that the switch was pushed The machine s lifetime cycle count now shows on display NOTE The display automatically returns to the vend price after 1...

Page 165: ...een removed RESOLUTION Inspect the washer or dryer for installation of the quencher and the suppressor as described on the following page The suppressor assembly is designed to absorb line spikes to prevent damage to the electronic control Some spikes are above the ability of the suppressor to absorb and cause supressor or control failure Visually inspect the suppres sor for signs of discoloration...

Page 166: ...52286 on water level switch in console EMS1000 AND ADVANTECH WASHERS AFTER 1999 1999 and after in harness near water level switch connection harness must be replaced if quencher fails EMS1000 AND ADVANTECH GAS DRYERS 3406196 Located in the console behind the power cord access panel located in the wiring harness near the gas valve harness must be replaced if quencher fails EMS1000 AND ADVANTECH ELE...

Page 167: ...oute the black quencher wires along with the pink and tan wires and use a wire tie to tie them together near the quencher body 10 Close and secure the console 11 Reconnect power to the washer continued 3 QUENCHER PART NUMBER 3952286 INSTALLED ACROSS PRESSURE SWITCH EMPTY CIRCUIT SUPPRESSOR PART NUMBER 3951390 INSTALLED ON LINE WATER LEVEL SWITCH V W P T QUENCHER ...

Page 168: ...an damage the control Internal switch closures may also cause the control to reset NEVER eliminate the supressor or quencher SUPRESSOR REPLACEMENT 27 EMS1000 and ADVANTECH DRYERS 1 Disconnect electrical power 2 On gas dryers remove the power cord access panel from the rear of the dryer 3 Remove the power cord from the backsplash 4 On electric dryers remove the control panel mounting screws and rot...

Page 169: ...N Install Security Kit Part 285875 Kit Contains Screw 2 Cotter Pin 2 Instruction Sheet 1 This kit is designed to prevent unauthorized access to the collar and meter case assembly on stack dryers by replacing the original factory hex head bolts that secure the upper dryer to the collar with the T40 Torx head bolts and retaining clips After the kit is installed the upper dryer can only be removed by...

Page 170: ...ney acceptors Figure 3 6 Install the cotter pins included through the holes in the T40 screws Figure 4 7 Reinstall the money acceptors 8 Reinstall the control panel and re lock the panel 9 Reconnect the electrical supply FIGURE 4 Upper Right Front of Collar FIGURE 3 ...

Page 171: ...as detailed below NOTE On electric dryers the control panel should only be open with the power cord cover in place If the power cord cover is removed with the console in the service position and power is applied there is a risk of shock and product damage 1 If the unit is still in the carton confirm that there is not a blue dot on the carton model serial tag label indi cating that the unit has alr...

Page 172: ... the additional clip s onto the harness when required immediately above the existing clip s within 1 To attach the clip s the bulleted end remains on top of the harness the free end is looped under the harness and pulled tight with pliers Figure 3 Cut off any free length 10 On full console models attach the harness clip im mediately above the shrink wrapped section of the harness figure 5 Secure t...

Page 173: ...the Service Cycle has been started Within the next 60 seconds the Warm S2 pad must be depressed LP will now be displayed and within the next 60 seconds the Hidden S6 pad figure 2 must be depressed The cycle count now displays numerically again the Hidden S6 pad must be depressed again within 10 seconds of the last depression therefore the S6 pad needs to be depressed twice successively within 10 s...

Page 174: ... NOTES ...

Page 175: ... NOTES ...

Page 176: ... NOTES ...

Page 177: ...ITERATURE OR PRODUCT AND WARRANTY INFORMATION 1 800 NO BELTS OPTION 2 or HTTP CLTPSC WHIRLPOOLCORP COM TO ORDER COMMERCIAL LAUNDRY PRODUCT 1 800 NO BELTS OPTION 3 FOR WARRANTY CLAIMS STATUS OR PARTS BREAKDOWN INFORMATION 1 800 NO BELTS OPTION 4 or HTTP CLTPSC WHIRLPOOLCORP COM TECHNICAL ASSISTANCE FOR ALL WHIRLPOOL COMMERCIAL LAUNDRY Have your store number ready to identify you as an authorized se...

Page 178: ...CORPORATION ...

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