VEM VEMoDRIVE VSI 2.0 HD Instruction Manual Download Page 54

Page: 54 / 244

Applications

CG Drives & Automation, 01-5326-01r3b

6.1.3

Mills

6.1.4

Mixers

Challenge

VSI2.0 HD

solution

High start currents require larger fuses and cables.
Cause stress on equipment and higher energy cost.

Direct torque control reduces start current. Same
fuses can be used as those required for the
motor.

331-338, 350

Difficult to start with heavy load.

Possible to boost torque at start to overcome
initial torque peak.

351–353

Material that could cause damage gets into the
mill.

Load Curve Protection quickly detects deviation.
Warning is sent or safety stop activated.

411–41C9

Process inefficiency due to broken or worn
equipment. Energy wasted and risk of process
failure.

Load Curve Protection quickly detects deviation.
Warning is sent or safety stop activated.

411–41B, 41C1–41C9

Challenge

VSI2.0 HD

solution

High start currents require larger fuses and cables.
Cause stress on equipment and higher energy cost.

Direct torque control reduces start current. Same
fuses can be used as those required for the
motor.

331-338, 350

Difficult to determine when mixing process is ready.

Built-in shaft power monitor determines when
viscosity is right.

411–41B

Process inefficiency due to e.g. a damaged or
broken blade. Energy wasted and risk of process
failure.

Load Curve Protection quickly detects deviation.
Warning is sent or safety stop activated.

411–41B, 41C1 –41C9

9(0R'ULYH 96, 9(0 U

Summary of Contents for VEMoDRIVE VSI 2.0 HD

Page 1: ...Frequency converter VEMoDRIVE VSI 2 0 HD Instruction manual 01 5326 01 04 2018...

Page 2: ......

Page 3: ...1 5326 01 Edition r3 Date of release 28 2 201 Copyright 7 USBOTSFTDI NC 2005 201 7 USBOTSFTDI NC retains the right to change TQFDJGJDBUJPOT and illustrations in the text without prior notification The...

Page 4: ......

Page 5: ...All installation descriptions in this manual follow the EMC Directive Mains voltage selection The AC drive may be ordered for use with the mains voltage range listed below NOTE Additional information...

Page 6: ...automatic reset is active the motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions Transport To avoid damage keep the AC...

Page 7: ...ol board 39 4 2 Terminal connections 40 4 3 Inputs configuration with the switches 41 4 4 Connection example 42 4 5 Connecting the Control Signals 43 4 5 1 Cables 43 4 5 2 Types of control signals 45...

Page 8: ...Relays 550 162 11 5 6 Virtual Connections 560 164 11 6 Logical Functions and Timers 600 165 11 6 1 Comparators 610 165 11 6 2 Logic Output Y 620 175 11 6 3 Logic Output Z 630 177 11 6 4 Timer1 640 178...

Page 9: ...that the type number is correct 1 2 Using of the instruction manual Within this instruction manual the abbreviation AC drive is used to indicate the complete variable speed drive as a single unit Chec...

Page 10: ...ternal Control Panel instruction manual 9 0 5928 01 Control panel kit LQFO FRQWURO panel Handheld Control Panel HCP2 0 9 0R 5 9 HCP 2 0 instrucion manual 9 0 5925 01 Safe stop Option Safe Stop STO Saf...

Page 11: ...LQHW 6 SXOVH 6 SXOVH RZ DUPRQLF 53 4 RSHUDWLRQ DQG VWDQGDUG G QDPLF 6 DQG KLJK G QDPLF 9 9 9 XS WR DLU FRROHG LTXLG FRROHG 3 3 3 ODQN SDQHO 6WDQGDUG QG HQYLURQPHQW FDWHJRU VWDQGDUG H WHQGHG 0 FDWHJRU...

Page 12: ...equal or above 1 000 V or rated current equal to or above 400 A or intended for use in complex systems in the second environment The AC drive complies with the product standard EN IEC 61800 3 2004 Any...

Page 13: ...Directive D Declaration of Conformity and CE marking IEC 60721 3 3 Classification of environmental conditions Air quality chemical vapours unit in operation Chemical gases 3C2 Solid particles 3S2 Opt...

Page 14: ...cal distributor of the product 1 7 Glossary 1 7 1 Abbreviations and symbols In this manual the following abbreviations are used 1 7 2 Definitions In this manual the following definitions for current t...

Page 15: ...90 to 250 Fig 2 Lifting AC drive model 090 to 250 Recommended for AC drive models 300 to 3 0 Fig 3 Remove the roof unit and use the lifting eyes to lift single unit 600mm 23 6 in and 900mm 35 4 in Sin...

Page 16: ...not to position an air inlet immediately above an air outlet The following minimum separation between two AC drives or a AC drive and a non dissipating wall must be maintained Valid if free space on...

Page 17: ...size example with optional CRIO interface and D sub connectors Table 6 Dimensions connected to Fig 5 12 5 kg 26 5 lb C D F G 13 mm x2 0 51 in 7 mm x4 0 27 in E B A Glands M20 Glands M32 Gland M16 Glan...

Page 18: ...ensions connected to Fig 8 and Fig 10 24 kg 53 lb C D F G 13 mm x2 E B A 7 mm x4 0 27 in 0 51 in Gland M25 026 031 Glands M20 Glands M32 026 031 M32 037 046 M40 037 046 IP21 top cover optional 7mm x4...

Page 19: ...onnected to Fig 12 and Fig 14 NOTE Glands for size B C and D are available as option kit 32 kg 71 lb F G B A 7 mm x4 0 27 in C D 13 mm x2 E 0 51 in Glands M20 Glands M20 Glands M50 Glands M40 IP21 top...

Page 20: ...16 mm x3 0 63 in 9 mm x6 0 35 in Cable glands M20 Cable flexible leadthrough 17 42 M50 11 32 M40 0 67 1 65in 0 43 1 2 in Cable flexible leadthrough C D F H A B E G 74 kg 163 lb 9 mm x6 0 35 in 16 mm...

Page 21: ...HD 400V 205 293A IP20 21 Frame size F2 C H D A B E G 53 kg F 16 mm x3 0 63 in 9 mm x6 0 35 in 117 lb 68 kg 150 lb D E 16 mm x3 0 63 in 9 mm x6 0 35 in A B C H F G Table 10 Dimensions connected to Fig...

Page 22: ...0003A 0018A 75 144 C C2 0025A 0031A 120 171 C C2 0036A 0058A 170 100 D D2 0060A 0105A 170 100 E E2 00 A 01 5A 510 300 F F2 0205A 0293A 800 471 F69 0090A 0200A G 0300A 0375A 1020 600 H 0430A 0500A 160...

Page 23: ...RITTAL RITTAL RITTAL 600 23 6 in 600 mm 2250 mm 88 6 in 2000 mm 78 7 in 100 mm 3 9 in 5 9 in 236 in RITTAL RITTAL RITTAL RITTAL RITTAL RITTAL 150 mm 600 mm 1200 mm 47 2 in 100 mm 2250 mm 88 6 in 2000...

Page 24: ...mm 88 6 in 2000 mm 78 7 in 600 mm 236 in 100 mm 3 9 in 5 9 in 150 mm 74 4 7 Frame size M 74 4 7 Frame sizeM69 2400 mm 94 5 in 2250 mm 88 6 in 2000 mm 78 7 in 600 m 236 in 5 9 in 100 mm 150 mm 3 9 in 7...

Page 25: ...oom where it is to be installed condensation can form on it Allow the AC drive to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 3...

Page 26: ...ations and the nominal current of the motor See table 7 page PE conductor cross sectional area shall for phase cable size 16 mm2 6 AWG be 10 mm2 Cu 16 mm2 Al or a second PE conductor with same area as...

Page 27: ...A Fig 31 Mains and motor connection frame size D VSI2 0WSA2 400 500V 61 74A L1 L2 L3 DC DC R U V W EMC gland Screen connection of motor cables PE L1 L2 L3 DC DC R U V W PE EMC gland Screen connection...

Page 28: ...V W PEM a i n s M o t o r for brake resistor cables option Strainrelief and EMC clamp also for screen connection of cables Strainrelief and EMC clamp PE M o t o r M a i n s Strainrelief and EMC clamp...

Page 29: ...output current of the motor See table 7 page Keep the motor cable between AC drive and motor as short as possible The screening must be connected with a large contact surface of preferable 360 and al...

Page 30: ...ate in place and secure with the fixing screws 6 Tighten the EMC gland with good electrical contact to the motor and brake chopper cable screens Placing of motor cables Keep the motor cables as far aw...

Page 31: ...Table 13 4 Connect the stripped cables to the respective mains motor terminal 5 Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen...

Page 32: ...about use of the IP20 modules please contact VEM transresch GmbH Fig 41 IP20 module size G and H with qty 2 x 3 mains cables and qty 2 x 3 motor cables Fig 42 IP20 module size I I69 with qty 3 x 3 mai...

Page 33: ...9 14 0 2 150 5 9 14 0 2 20 0 8 150 5 9 14 0 2 20 0 8 150 5 9 14 0 2 C2 65 2 7 18 0 7 65 2 7 18 0 7 36 1 4 65 2 7 18 0 7 36 1 4 65 2 7 M6 screw VFX 061 074 D 110 4 3 17 0 7 110 4 3 17 0 7 34 1 4 110 4...

Page 34: ...area mm2 Tightening torque Nm Cable area mm2 Tightening torque Nm Cable area mm2 Tightening torque Nm VFX 003 B 0 5 10 1 2 1 4 0 5 10 1 2 1 4 1 5 16 2 6 Copper Cu 75 C VFX 004 VFX 006 VFX 008 VFX 010...

Page 35: ...order to secure proper earthing always use all mounting screws and tighten them thoroughly V V H V VF I 3x 25 240 3x 25 240 V VFX48 720 750 VFX48 860 J 4x 25 240 4x 25 240 VFX48 900 VFX48 1k0 VFX48 1k...

Page 36: ...240 31 for 25 34 mm2 42 for 35 152 mm2 56 for 153 240 mm2 2x 25 240 31 for 25 34 mm2 42 for 35 152 mm2 56 for 153 240 mm2 PE Earth via mounting screws mounting frame In order to secure proper earthing...

Page 37: ...11 5 20 6 23 Copper Cu 75 C VFX 004 VFX 006 16 6 16 6 16 6 VFX 008 VFX 010 14 6 14 6 14 6 VFX 013 12 6 12 6 12 6 VFX 018 10 6 10 6 10 6 VFX48 025 C2 12 4 18 12 4 18 12 4 38 VFX48 030 VFX48 036 VFX48 0...

Page 38: ...cmil VFX48 650 VFX48 720 750 VFX48 860 J 4x 4 500 kcmil 4x 4 500 kcmil VFX48 900 VFX48 1k0 VFX48 1k15 KA 5x 4 500 kcmil 5x 4 500 kcmil VFX48 1K2 VFX48 1k25 VFX48 1k35 K 6x 4 500 kcmil 6x 4 500 kcmil V...

Page 39: ...most applications based on the direct torque control as motor control method However in applications with multiple motors connected in parallel to the AC drive output one should select Drive Mode V Hz...

Page 40: ...38 Installation CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 41: ...ge and wait at least 7 minutes to allow the DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch of the ma...

Page 42: ...nalogue inputs 2 AnIn 1 Process Ref 3 AnIn 2 Off 4 AnIn 3 Off 5 AnIn 4 Off Analogue outputs 13 AnOut 1 Min speed to max speed 14 AnOut 2 0 to max torque Relay outputs 31 N C 1 Relay 1 output Trip acti...

Page 43: ...18 Switch settings Input Signal type Switch AnIn1 Voltage S1 Current default S1 AnIn2 Voltage S2 Current default S2 AnIn3 Voltage S3 Current default S3 AnIn4 Voltage S4 Current default S4 NOTE Scalin...

Page 44: ...igIn 6 DigIn 7 DigIn 8 Reset Common AnOut 1 AnOut 2 DigOut 2 DigOut 1 Motor Fieldbus option or PC Option board Other options 0 10 V 4 20 mA 1 2 3 6 7 5 4 Alternative for potentiometer control Optional...

Page 45: ...SA2 400 500V 26 46A frame size C Fig 46 Connecting the control signals to VSI2 0WSA2 400 500V 3 18A frame size C Fig 48 Connecting the control signals to VSI2 0WSA2 400V 25 58A frame size C VEMoDRIVE...

Page 46: ...VSI2 0WSA2 690V 90 200A Fig 52 Connecting the control signals frame size E2 and F2 VSI2 0WSA2 400V 142 293A and VSI2 0WSA2 690V 90 200A DC DC R U V PE L3 L2 L1 Control signals Terminal 78 79 see Table...

Page 47: ...form a source of interference emission for a measurement signal from for example a pressure sensor Therefore it is advised to separate wiring and screening to reduce disturbances 4 5 3 Screening For a...

Page 48: ...is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF interference...

Page 49: ...cable must be able to carry the AC drive load current 5 1 1 Mains cables 1 Connect the mains cables as in Fig 54 The AC drive has as standard a built in RFI mains filter that complies with category C3...

Page 50: ...re up to 2 5 mm2 AWG13 2 Connect a reference value between terminals 7 Com mon and 2 AnIn 1 as in Fig 56 3 Connect an external start button between terminal 11 24 VDC and 9 DigIn2 RUNR as in Fig 56 Fi...

Page 51: ...on to start the motor When the motor is running the main connections are OK 5 4 Local control Manual control via the control panel can be used to carry out a test run Use a 400 V motor and the control...

Page 52: ...50 Getting Started CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 53: ...heavy load is difficult and risky Can lead to jerks causing swinging load Direct torque control and vector brake gradually reduce speed to zero before mechanical brake is activated 213 33E 33F 33G Ope...

Page 54: ...inefficiency due to broken or worn equipment Energy wasted and risk of process failure Load Curve Protection quickly detects deviation Warning is sent or safety stop activated 411 41B 41C1 41C9 Challe...

Page 55: ...0 Fig 57 shows the way the parameter sets are activated via any digital input configured to Set Ctrl 1 or Set Ctrl 2 Fig 57 Selecting the parameter sets Select and copy parameter set The parameter set...

Page 56: ...motor and one parameter set This is the most common application for pumps and fans Once default motor M1 and parameter set A have been selected 1 Enter the settings for motor data 2 Enter the setting...

Page 57: ...red motor speed needs to be adapted to fixed values according to certain process conditions Up to 7 preset references can be set for each parameter set which can be selected via all digital inputs tha...

Page 58: ...he inputs Level Edge 21A Enable Input must be active HI to allow any Run signal If the input is made LOW the output of the AC drive is immediately disabled and the motor will coast Stop If the input i...

Page 59: ...Enable input must be continuously active in order to accept any run right or run left command If both RunR and RunL inputs are active then the AC drive stops according to the selected Stop Mode Fig 6...

Page 60: ...el select Copy to CP 234 Copy to CP To copy data from the control panel to the AC drive enter the menu 235 Load from CP and select what you want to copy The memory in the control panel is useful in ap...

Page 61: ...whole speed range This function can be used in constant load applications where the torque is not dependent on the speed e g conveyor belt displacement pump screw pump etc For applications with a tor...

Page 62: ...mp Alarm On Must be t or t otherwise no pre alarm 4192 MinAlarmDel 0 1s 4172 MaxPreAlDel 0 1s 414 Start Delay 0 2s Must be t or t otherwise no pre alarm 4161 MaxAlarmMar 15 4171 MaxPreAlMar 10 100 Def...

Page 63: ...echanical stop must be activated This STOP may not be implemented with the help of a AC drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to rest after whi...

Page 64: ...62 EMC and standards CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 65: ...a a fieldbus or serial communication e g using Modbus address nr 30053 It is also possible to read all status indications not just the highest prioritized one via a fieldbus or serial communication e...

Page 66: ...Activate the control keys by selecting Keyboard in the menus Ref Control 214 Run Stop Control 215 and Reset Ctrl 216 If the Enable function is programmed on one of the digital inputs this input must...

Page 67: ...This loop contains the necessary menus that need to be set before starting Press Toggle to enter menu 211 then use the Next key to enter the sub menus 212 to 21A and enter the parameters When you pre...

Page 68: ...a menu can have one selectable menu Set View Reference Value 310 or it can have 17 selectable menus menu Speeds 340 Fig 73 Menu structure Table 25 Function keys ENTER key step to a lower menu level c...

Page 69: ...ged in two different ways Enumerated values like the baud rate can only be changed with alternative 1 Alternative 1 When you press the or keys to change a value the cursor is flashing to the left in t...

Page 70: ...or the Toggle keys to proceed and to go to other menus Fig 74 Programming example Menu 100 appears after power up Press Next for menu 200 Press Next for menu 300 Press Enter for menu 310 Press Next tw...

Page 71: ...Fig 75 RS232 connector behind the control panel 10 2 Parameter sets Communication information for the different parameter sets The different parameter sets in the AC drive have the following DeviceNet...

Page 72: ...62 FB Signal 2 to 42905 and menu 2663 FB Signal 3 to 42906 Motor Modbus DeviceNet Instance number Profibus Slot Index Profinet IO index EtherCAT index hex M1 43041 43048 168 200 to 168 207 19425 19432...

Page 73: ...t A signed number should be represented as a two complement binary number like below Value Binary The value represented by 7 P 3 7 floating point format is m 10e To convert a value from 7 P 3 7 floati...

Page 74: ...short int value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs value while v...

Page 75: ...e with communication bus interface only if selection type parameters 7 Description of selection alternative setting or range min max value Resolution of settings The resolution for all range settings...

Page 76: ...ss Ref 3 Process reference Shaft Power 4 Shaft power El Power 5 Electrical power Current 6 Current Output volt 7 Output voltage Frequency 8 Frequency DC Voltage 9 DC voltage Heatsink Tmp 10 Heatsink t...

Page 77: ...han one motor in your application Select the motor to define It is possible to define up to four different motors M1 to M4 in the AC drive For parameter set handling including Motor sets M1 M4 see Cha...

Page 78: ...th ramp Speed and torque limits can be set Using direct torque control as motor control method Torque 1 The AC drive is torque controlled Reference given torque reference without ramp Speed and torque...

Page 79: ...set via an option Modbus Instance no DeviceNet no 43015 Profibus slot index 168 174 EtherCAT index hex 4bc7 Profinet IO index 19399 Fieldbus format UInt Modbus format UInt 215 Run Stp Ctrl Stp Remote...

Page 80: ...tor rotation direction This function limits the overall rotation either to left or right or both directions This limit is prior to all other selections e g if the rotation is limited to right a Run Le...

Page 81: ...bled R L 3 Both speed directions allowed Modbus Instance no DeviceNet no 43019 Profibus slot index 168 178 EtherCAT index hex 4bcb Profinet IO index 19403 Fieldbus format UInt Modbus format UInt Right...

Page 82: ...and if loading parameter file via VEMoSoftCom Default Not defined Not Defined 0 Inverter default value used Only valid if this parameter is never set 220 240 V 1 Only valid for VSI2 0 HD 400 500V 380...

Page 83: ...inal AC drive power Modbus Instance no DeviceNet no 43041 Profibus slot index 168 200 EtherCAT index hex 4be1 Profinet IO index 19425 Fieldbus format Long 1 0 1 V Modbus format EInt Note The Motor Vol...

Page 84: ...NING Do not connect motors with less than 25 of the nominal power of the AC drive This may disrupt the control of the motor Default nMOT see Note 2 page 80 Range 30 18000 rpm Resolution 1 rpm 4 sign d...

Page 85: ...turn to OFF when the test is completed The message Test Run OK is displayed Before the AC drive can be operated normally again press the STOP RESET key on the control panel During the Short ID run the...

Page 86: ...e preset to any value within bus format used Int 2 byte Long 4 byte Communication information NOTE If the ID Run is aborted or not completed the message Interrupted will be displayed The previous data...

Page 87: ...allowed speed deviation band level set in 22G2 The parameter is intended to be used during commissioning for setting up 22G1 and 22G2 to avoid nuisance trips and can be cleared by setting it to 0 Comm...

Page 88: ...se order U W V Modbus Instance no DeviceNet no 43058 Profibus slot index 168 217 EtherCAT index hex 4bf2 Profinet IO index 19442 Fieldbus format UInt Modbus format UInt Default Async Async 0 Asynchron...

Page 89: ...limit so that the limit cannot be exceeded Default 100 of IMOT Range 0 150 of IMOT set in menu 224 Modbus Instance no DeviceNet no 43062 Profibus slot index 168 221 EtherCAT index hex 4bf6 Profinet IO...

Page 90: ...y be set according to the setting in this menu Communication information Default Off Off 0 PTC and PT100 motor protection are disabled PTC 1 Enables the PTC protection of the motor via the insulated o...

Page 91: ...nu 237 Motor PTC On If enabled and 50 ohm a sensor error trip will occur The fault message Motor PTC is shown If the function is disabled and the PTC or resistor is removed the menu will disappear aft...

Page 92: ...et M1 3 Set relevant motor data in the Menu group 220 4 Set other desired parameter settings to belong to this parameter Set To prepare a Set for another motor repeat these steps Copy Set 242 This fun...

Page 93: ...its default settings B 1 C 2 D 3 ABCD 4 All four parameter sets will revert to the default settings Factory 5 All settings except 211 221 228 261 3A1 and 923 will revert to the default settings M1 6...

Page 94: ...art attempts will take place unless all conditions are normal If the Autoreset counter not visible contains more trips than the selected number of attempts the Autoreset cycle will be interrupted No A...

Page 95: ...t IO index 19455 Fieldbus format UInt 1 1 Modbus format UInt NOTE An auto reset is delayed by the remaining ramp time Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43072...

Page 96: ...Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43077 Profibus slot index 168 236 EtherCAT index hex 4c05 Profinet IO index 19461 Fieldbus format Long 1 1 s Modbus format EInt Default Off O...

Page 97: ...active Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43088 Profibus slot index 168 247 EtherCAT index hex 4c10 Profinet IO index 19472 Fieldbus format Long 1 1 s Modbus...

Page 98: ...CAT index hex 4c07 Profinet IO index 19463 Fieldbus format Uint Modbus format UInt Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43084 Profibus slot index 168 243 EtherC...

Page 99: ...Trip Selection Same as menu 25B Modbus Instance no DeviceNet no 43090 Profibus slot index 168 249 EtherCAT index hex 4c12 Profinet IO index 19474 Fieldbus format UInt Modbus format UInt Default Off O...

Page 100: ...ll be reset if the function is active Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43082 Profibus slot index 168 241 EtherCAT index hex 4c0a Profinet IO index 19466 Fie...

Page 101: ...3 EtherCAT index hex 4c1b Profinet IO index 19483 Fieldbus format Long 1 1 s Modbus format EInt Default Trip Selection Same as menu 25B Modbus Instance no DeviceNet no 43100 Profibus slot index 169 4...

Page 102: ...Select RS232 485 262 or Fieldbus 263 Communication information RS232 485 262 Press Enter to set up the parameters for RS232 485 Modbus RTU communication Default Off Off 0 Off 1 3600 1 3600 1 3600 s M...

Page 103: ...rmat UInt Modbus format UInt NOTE This address is only used for the isolated RS232 485 option Default 1 Selection 1 247 Modbus Instance no DeviceNet no 43033 Profibus slot index 168 192 EtherCAT index...

Page 104: ...Net no 43039 Profibus slot index 168 198 EtherCAT index hex 4bdf Profinet IO index 19423 Fieldbus format UInt 1 1 Modbus format UInt 2633 Read Write Stp RW 2634 AddPrValues Stp 0 Default Off Off 0 No...

Page 105: ...118 EtherCAT index hex 4a8d 4a8e 4a8f 4a90 Profinet IO index 19085 19086 19087 19088 Fieldbus format UInt 1 1 Modbus format UInt 2642 ComFlt Time Stp 0 5s 2651 IP Address 000 000 000 000 Default An un...

Page 106: ...entiometer with the and keys default on the control panel Selection is made with parameter Keyboard Reference Mode in menu 369 The ramp times used when setting the reference value with MotPot function...

Page 107: ...ource is automatically connected to the AnIn which has Process Value as selected 1 Only when Drive mode 213 is set to Speed or V Hz 2 Only when Drive mode 213 is set to Torque Communication informatio...

Page 108: ...User defined unit Modbus Instance no DeviceNet no 43303 Profibus slot index 169 207 EtherCAT index hex 4ce7 Profinet IO index 19687 Fieldbus format UInt Modbus format UInt NOTE In case of conflicting...

Page 109: ...05 l 57 Default No characters shown Modbus Instance no DeviceNet no 43304 43309 Profibus slot index 169 208 169 213 EtherCAT index hex 4ce8 4ced Profinet IO index 19688 19693 Fieldbus format UInt Modb...

Page 110: ...known data in the AC drive With F Value Proc Max the precise value at which the entered Process Max 525 is valid can be entered Default Linear Linear 0 Process is linear related to speed torque Quadr...

Page 111: ...Communication information Fig 82 shows the relationship between nominal motor speed max speed and the acceleration time The same is valid for the deceleration time Fig 82 Acceleration time and maximum...

Page 112: ...tion time for the MotPot down command The deceleration time is defined as the time it takes for the motor potentiometer value to decrease from nominal speed to 0 rpm Communication information Default...

Page 113: ...lerate to Minimum speed 341 600 rpm in 8 seconds according to ramp time parameter Acc Min speed 335 Calculated as following 600 rpm is 20 of 3000 rpm 20 of 40 s 8 s B The acceleration continues from m...

Page 114: ...e linear part of S curve just as for the linear ramps The S curves are implemented so that for a speed step below sync speed the ramps are fully S shaped while for larger steps the middle part will b...

Page 115: ...op command is given Communication information Modbus Instance no DeviceNet no 43109 Profibus slot index 169 13 EtherCAT index hex 4c25 Profinet IO index 19493 Fieldbus format UInt Modbus format UInt D...

Page 116: ...e signal is compared to the actual brake output signal at stop If acknowledge is still active i e brake not engaged while brake output is low for the Brake Engage time 33E then a Brake warning is gene...

Page 117: ...in these time intervals Brake release time 33C Brake engage time 33E Brake wait time 33F Closed On Off Open Start NOTE Although this function is designed to operate a mechanical brake via the digital...

Page 118: ...during run left and during stop right Default 0 rpm Range 4x Sync Speed to 4x Sync Depend on 4xmotor sync speed 1500 rpm for 1470 rpm motor Modbus Instance no DeviceNet no 43113 Profibus slot index 1...

Page 119: ...igher The release torque is set with sign in order to define the holding torque direction Communication information Fig 88 Principle of Brake operation for fault during run and during stop Default 0 R...

Page 120: ...e it possible that the analogue input reference can go below the Min Speed level to activate the Sleep mode This applies when PID Process controller is not used Communication information Maximum Speed...

Page 121: ...Profibus slot index 169 27 EtherCAT index hex 4c33 Profinet IO index 19507 Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm NOTE It is not possible to set the maximum speed lower than the minimu...

Page 122: ...n of the Jog command function Communication information Fig 91 Jog command Default 0 rpm Range 0 4 x Motor Sync Speed Modbus Instance no DeviceNet no 43126 Profibus slot index 169 30 EtherCAT index he...

Page 123: ...nformation Default 120 calculated from the motor data Range 0 400 Modbus Instance no DeviceNet no 43141 Profibus slot index 169 45 EtherCAT index hex 4c45 Profinet IO index 19525 Fieldbus format Long...

Page 124: ...otor saturation This can cause a Power Fault trip The effect of IxR Compensation is stronger with higher power motors NOTE The motor may be overheated at low speed Therefore it is important that the M...

Page 125: ...1250 rpm 368 Preset Ref 7 with default 1500 rpm The selection of the presets is as in Table 28 Default Non Volatile Volatile 0 After a stop trip or power down the AC drive will start always from zero...

Page 126: ...er the value has been changed The Acc Time 331 and Dec Time 332 are used MotPot 1 The reference value is edited using the motor potentiometer function the new reference value is activated directly whe...

Page 127: ...nd then decreased until the noise disappears Communication information Speed I Time 373 To adjust the time of the internal speed controller see parameter Speed PI Autotune 371 Communication informatio...

Page 128: ...On 1 The speed increases when the feedback value decreases PID settings according to menus 381 to 385 Invert 2 The speed decreases when the feedback value decreases PID settings according to menus 383...

Page 129: ...rol 321 F AnIn 322 Bar 310 20 Bar 342 2 s inactive since 386 is activated and have higher priority 381 On 386 10 s 387 1 Bar The AC drive will stop sleep when the speed PID output is below or equal to...

Page 130: ...of the pump and motor will be avoided and no energy is spilled PID Steady state test delay Communication information PID Steady State Margin 389 PID steady state margin defines a margin band around th...

Page 131: ...state margin When Min Speed 341 is reached the steady state test was successful and stop sleep is commanded if PID sleep function 386 and 387 is activated If the Process value 711 goes outside the set...

Page 132: ...ed see Select Drive 393 I O Board is used 1 7 Number of drives if Fixed MASTER is used see Select Drive 393 I O Board is used NOTE Used relays must be defined as Slave Pump or Master Pump Used digital...

Page 133: ...wer Up Stop Standby condition Trip condition Timer 1 The master drive will be changed if the timer setting in Change Timer 395 has elapsed The change will take place immediately So during operation th...

Page 134: ...m Fig 100 Lower band Start Delay 399 This delay time must have elapsed before the next pump is started A delay time prevents the nervous switching of pumps Communication information Default 10 Range 0...

Page 135: ...ower band limit Default 0 s Range 0 999 s Modbus Instance no DeviceNet no 43170 Profibus slot index 169 74 EtherCAT index hex 4c62 Profinet IO index 19554 Fieldbus format Long 1 1 s Modbus format EInt...

Page 136: ...art stop dynamics then a lower transition speed should be used Communication information Example Max Speed 1500 rpm Min Speed 200 rpm TransS Start 60 When an additional pump is needed the speed will b...

Page 137: ...n speed should be used Communication information Example Max Speed 1500 rpm Min Speed 200 rpm TransS Start 60 When less additional pumps are needed the speed will be controlled up to min speed 60 x 15...

Page 138: ...1 199 121 200 121 201 121 202 121 203 121 204 121 205 121 206 121 207 121 208 121 209 121 210 121 211 121 212 EtherCAT index hex 241b 241c 241d 241e 241f 2420 2421 2422 2423 2424 2425 2426 2427 2428 2...

Page 139: ...active even if 3A1 off Default Off Off 0 Crane option board deactivated On 1 Crane option board activated Modbus Instance no DeviceNet no 43181 Profibus slot index 169 85 EtherCAT index hex 4c6d Profi...

Page 140: ...Modbus format Int 1 1 rpm Default 0 Range 0 4 x Sync speed Modbus Instance no DeviceNet no 43189 Profibus slot index 169 93 EtherCAT index hex 4c75 Profinet IO index 19573 Fieldbus format Int 1 1 rpm...

Page 141: ...ieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm Default 0 10 s Range 0 05 1 s Modbus Instance no DeviceNet no 43192 Profibus slot index 169 96 EtherCAT index hex 4c78 Profinet IO index 19576 Fiel...

Page 142: ...140 Functional Description CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 143: ...on ramp Communication information Default Off Off 0 No alarm functions active Min 1 Min Alarm active The alarm output functions as an underload alarm Max 2 Max Alarm active The alarm output functions...

Page 144: ...of nominal motor torque Communication information Max Alarm delay 4162 When the load level without interruption exceeds the alarm level longer than set Max Alarm delay time an alarm is activated Commu...

Page 145: ...oad type Load Curve 415 used the Min Alarm Margin sets the band under the Load Curve 41C that does not generate an alarm The Max Alarm Margin is a percentage of nominal motor torque Communication info...

Page 146: ...d samples The curve starts at minimum speed and ends at maximum speed the range in between is divided into 8 equal steps The measured values of each sample are displayed in 41C1 to 41C9 and can be ada...

Page 147: ...2 43353 rpm Profibus slot index 169 240 169 242 169 244 169 246 169 248 169 250 169 252 169 254 170 1 EtherCAT index hex 4d08 4d09 rpm 4d0a 4d0b rpm 4d0c 4d0d rpm 4d0e 4d0f rpm 4d10 4d11 rpm 4d12 4d13...

Page 148: ...al deceleration rate during stopping In case of a defect at the brake chopper or the brake resistor the AC drive will trip for Overvoltage to avoid a fall of the load e g in crane applications Communi...

Page 149: ...ling the AnIn selection HIGH is 4 20 mA LOW is 0 10 V 511 AnIn1 Fc Process Ref set AnIn1 as reference signal input 512 AnIn1 Setup 4 20mA set AnIn1 for a current reference signal 513A AnIn1 Enabl DigI...

Page 150: ...he input signal See Fig 110 User mA 2 The scale of the current controlled input that controls the full range for the input signal Can be defined by the advanced AnIn Min and AnIn Max menus User Bipol...

Page 151: ...active and Rotation 219 must be set to R L to operate the bipolar function on the analogue input Communication information NOTE The different menus will automatically be set to either mA or V based on...

Page 152: ...e Max 1 Max value User defined 2 Define user value in menu 5135 Table 29 AnIn Function Min Max Speed Min Speed 341 Max Speed 343 Torque 0 Max Torque 351 Process Ref Process Min 324 Process Max 325 Pro...

Page 153: ...See Fig 113 Communication information Default 0 000 Range 10000 000 10000 000 Modbus Instance no DeviceNet no 43551 Profibus slot index 170 200 EtherCAT index hex 4ddf Profinet IO index 19935 Fieldbu...

Page 154: ...fibus slot index 169 114 EtherCAT index hex 4c8a Profinet IO index 19594 Fieldbus format UInt Modbus format UInt Default Off Selection Same as in menu 511 Modbus Instance no DeviceNet no 43211 Profibu...

Page 155: ...ex 19605 Fieldbus format UInt Modbus format UInt Default 4 20 mA Dependent on Setting of switch S3 Selection Same as in menu 512 Modbus Instance no DeviceNet no 43222 Profibus slot index 169 126 Ether...

Page 156: ...m Switch 1 AC drive ramps to stop and prevents rotation in R direction clockwise when the signal is low NOTE The Lim Switch is active low NOTE Activated according to AND logic Lim Switch 2 AC drive ra...

Page 157: ...Delay 653 will be activated on the rising edge of this signal Set Ctrl 1 23 Activates other parameter set See Table 30 for selection possibilities Set Ctrl 2 24 Activates other parameter set See Tabl...

Page 158: ...ttings 533 Modbus Instance no DeviceNet no 43501 43509 Profibus slot index 170 150 170 158 EtherCAT index hex 4dad 4db5 Profinet IO index 19885 19893 Fieldbus format UInt Modbus format UInt Default Sp...

Page 159: ...rols the full range for the output signal Can be defined by the advanced AnOut Min and AnOut Max menus User Bipol mA 3 Sets the output for a bipolar current output where the scale controls the range f...

Page 160: ...00 V Modbus Instance no DeviceNet no 43254 Profibus slot index 169 158 EtherCAT index hex 4cb6 Profinet IO index 19638 Fieldbus format Long 1 0 01 V 0 01 mA Modbus format EInt Default 10 00 10 00 V R...

Page 161: ...000 Range 10000 000 10000 000 Modbus Instance no DeviceNet no 43545 Profibus slot index 170 194 EtherCAT index hex 4dd9 Profinet IO index 19929 Fieldbus format Long 1 1 rpm 1 1W 0 1 Hz 0 1 V 0 1 A or...

Page 162: ...is made constantly high i e for checking circuits and trouble shooting Run 2 Running The AC drive output is active produces current for the motor Stop 3 The AC drive output is not active 0Hz 4 The out...

Page 163: ...ter is running Loc Rem 57 Local Rem function is active Standby 58 Standby supply option is active PTC Trip 59 Trip when function is active PT100 Trip 60 Trip when function is active Overvolt 61 Overvo...

Page 164: ...O Communication lost Modbus Instance no DeviceNet no 43271 Profibus slot index 169 175 EtherCAT index hex 4cc7 Profinet IO index 19655 Fieldbus format UInt Modbus format UInt NOTE The definitions desc...

Page 165: ...Default Off Selection Same as in menu 541 Modbus Instance no DeviceNet no 43275 Profibus slot index 169 179 EtherCAT index hex 4ccb Profinet IO index 19659 Fieldbus format UInt Modbus format UInt NOTE...

Page 166: ...n Communication information for virtual connections 2 8 Source Menu Parameter Setting 521 DigIn1 Timer 1 561 VIO 1 Dest RunR 562 VIO 1 Source T1Q 641 Timer1 Trig DigIn 1 642 Timer1 Mode Delay 643 Time...

Page 167: ...ting the comparator output The input analogue value of the comparator can also be selected as bipolar i e treated as signed value or unipolar i e treated as absolute value Refer to Fig 119 page 170 wh...

Page 168: ...l connection destination RUN Default Speed Process Val 0 Set by Process settings 321 and 322 Speed 1 rpm Torque 2 Shaft Power 3 kW El Power 4 kW Current 5 A Output Volt 6 V Frequency 7 Hz DC Voltage 8...

Page 169: ...sses the Level LO value from above negative edge the comparator CA1 output STOP 1 2 3 4 5 6 20 mA 4 mA 3 2 mA 2 4 mA CA1 Level HI 16 CA1 Level LO 12 Max speed Reference signal AnIn1 CA1 Mode RUN STOP...

Page 170: ...not change output stays low 2 The reference signal passes the Level HI value from below positive edge the comparator CA1 output is set high 3 The reference signal passes the Level HI value from above...

Page 171: ...reset output is set low 5 The reference signal passes the Level LO value from below signal inside Window band the comparator CA1 output is set high 6 The reference signal passes the Level HI value fro...

Page 172: ...et no 43486 Profibus slot index 170 135 EtherCAT index hex 4d9e Profinet IO index 19870 Fieldbus format UInt Modbus format UInt 6115 CA1 Polar Stp Unipolar Type 6114 Hysteresis 6115 Unipolar 6115 Bipo...

Page 173: ...1 1 rpm or 0 001 via process value Modbus format EInt Default 10 Range Enter a value for the low level Modbus Instance no DeviceNet no 43406 Profibus slot index 170 55 EtherCAT index hex 4d4e Profinet...

Page 174: ...t Modbus format UInt Default 300rpm Range Enter a value for the high level Modbus Instance no DeviceNet no 43472 Profibus slot index 170 121 EtherCAT index hex 4d90 Profinet IO index 19856 Fieldbus fo...

Page 175: ...t IO index 19872 Fieldbus format UInt Modbus format UInt Default Process Error Selections Same as in menu 6111 Modbus Instance no DeviceNet no 43474 Profibus slot index 170 123 EtherCAT index hex 4d92...

Page 176: ...comparator Window 1 Window type comparator Modbus Instance no DeviceNet no 43484 Profibus slot index 170 133 EtherCAT index hex 4d9c Profinet IO index 19868 Fieldbus format UInt Modbus format UInt Def...

Page 177: ...s 621 to 625 Example Broken belt detection for Logic Y This example describes the programming for a so called broken belt detection for fan applications The comparator CA1 is set for frequency 10Hz Th...

Page 178: ...CD1 4 D1 5 CD2 6 D2 7 LZ LY 8 LZ LY 9 T1 10 T1 11 T2 12 T2 13 CA3 14 A3 15 CA4 16 A4 17 CD3 18 D3 19 CD4 20 D4 21 C1 22 C1 23 C2 24 C2 25 621 Y Comp 1 Stp CA1 Modbus Instance no DeviceNet no 43411 Pr...

Page 179: ...stance no DeviceNet no 43414 Profibus slot index 170 63 EtherCAT index hex 4d56 Profinet IO index 19798 Fieldbus format UInt Modbus format UInt Default CD1 Selection Same as menu 621 Modbus Instance n...

Page 180: ...ce 560 Fig 123 Default A2 Selection Same as menu 621 Modbus Instance no DeviceNet no 43423 Profibus slot index 170 72 EtherCAT index hex 4d5f Profinet IO index 19807 Fieldbus format UInt Modbus format...

Page 181: ...ation information Default Off Selection Same selections as Digital Output 1 menu 541 Modbus Instance no DeviceNet no 43431 Profibus slot index 170 80 EtherCAT index hex 4d67 Profinet IO index 19815 Fi...

Page 182: ...645 are only visible when Timer Mode is set to Alternate Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance no DeviceNet no 42921 hours 42922 minutes 42923 seconds Profibus slot index 1...

Page 183: ...lot index 170 105 170 106 170 107 EtherCAT index hex 4d80 4d81 4d82 Profinet IO index 19840 19841 19842 Fieldbus format UInt 1 1 h m s Modbus format UInt 1 1 h m s 653 Timer2Delay Stp 0 00 00 654 Time...

Page 184: ...high Communication information Counter 1 High value 6613 Sets counter 1 high limit value Counter 1 value is clamped to selected high limit value and the counter 1 output C1Q is active high when the co...

Page 185: ...0 Range 0 10000 Modbus Instance no DeviceNet no 43574 Profibus slot index 170 223 EtherCAT index hex 4df6 Profinet IO index 19958 Fieldbus format Long 1 1 Modbus format EInt Default Off Off 0 Off 1 36...

Page 186: ...g 1 1 Modbus format EInt Default 0 Range 0 10000 Modbus Instance no DeviceNet no 43584 Profibus slot index 170 233 EtherCAT index hex 4e00 Profinet IO index 19968 Fieldbus format Long 1 1 Modbus forma...

Page 187: ...ceNet no 31001 Profibus slot index 121 145 EtherCAT index hex 23e9 Profinet IO index 1001 Fieldbus format Long 1 1rpm 1 1 C or 0 001 if Process Value Process Ref using a 322 unit Modbus format EInt Un...

Page 188: ...x 121 151 EtherCAT index hex 23ef Profinet IO index 1007 Fieldbus format Long 1 0 1 A Modbus format EInt Unit V Resolution 0 1 V Modbus Instance no DeviceNet no 31008 Profibus slot index 121 152 Ether...

Page 189: ...ibus slot index 121 156 121 157 121 158 EtherCAT index hex 23f4 23f5 23f6 Profinet IO index 1012 1013 1014 Fieldbus format Long 1 1 C Modbus format EInt 71B PT100 1 2 3 Stp C Display position Function...

Page 190: ...ommand where 0 Rem 1 Key 2 Com 3 Option 13 8 Active limit functions where 0 No limit 1 VL 2 SL 3 CL 4 TL 14 Inverter is in warning A warning condition is active 15 Inverter is tripped A Trip condition...

Page 191: ...cates the status of the analogue inputs 1 and 2 Fig 128 Analogue input status Communication information The first row indicates the analogue inputs 1 AnIn 1 2 AnIn 2 Reading downwards from the first r...

Page 192: ...Shows the values of the 8 Virtual IO s in menu 560 Communication information Modbus Instance no DeviceNet no 31021 31022 Profibus slot index 121 165 121 166 EtherCAT index hex 23fd 23fe Profinet IO i...

Page 193: ...n sec Profibus slot index 121 172 121 173 121 174 EtherCAT index hex 2404 2405 2406 Profinet IO index 1028 1029 1030 Fieldbus format Long 1 1h m s Modbus format Eint Default No No 0 Yes 1 Modbus Insta...

Page 194: ...the trip message log There are nine trip message logs 810 890 When the tenth trip occurs the oldest trip will disappear After reset of occurred trip the trip message will be removed and menu 100 will...

Page 195: ...3 4 81H 727 Analogue output status 1 2 81I 728 I O status option board 1 81J 729 I O status option board 2 81K 72A I O status option board 3 81L 731 Run Time 81M 732 Mains Time 81N 733 Energy 81O 310...

Page 196: ...pted software 03 major special software variant number 07 minor revision of this special software Communication information Default No No 0 Yes 1 Modbus Instance no DeviceNet no 8 Profibus slot index...

Page 197: ...unit name you send one character at a time starting at the right most position Table 34 Information for Modbus and Profibus number software version Bit Example Description 7 0 32 minor 13 8 4 major 1...

Page 198: ...196 CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 199: ...The TRP status indication is displayed area D of the display After reset command the trip message will disappear and menu 100 will be indicated Soft Trip the AC drive stops by decelerating to a stand...

Page 200: ...way to determine the cause of the failure This can be done at any level from changing settings and functions to disconnecting single control cables or replacing entire drives The Trip Log can be usefu...

Page 201: ...ltage must always first be disconnected from the AC drive Wait at least 7 minutes before continuing 12 2 4 Autoreset Trip If the maximum number of Trips during Autoreset has been reached the trip mess...

Page 202: ...Check the motor cooling system Self cooled motor at low speed too high load Set PT100 to OFF menu 234 Motor lost Phase loss or too great imbalance on the motor phases Check the motor voltage on all ph...

Page 203: ...acceleration time settings and make them longer if necessary Check the motor load Check on bad motor cable connections Check on bad earth cable connection Check on water or moisture in the motor housi...

Page 204: ...y to determine the cause The trip history can be helpful PF Fan Err Error in fan module Check for clogged air inlet filters in panel door and blocking material in fan module 90A PF HCB Err Error in co...

Page 205: ...are power and motor cable connections Preventive maintenance can optimise the product life time and secure trouble free operation without interruptions For more information on maintenance please cont...

Page 206: ...204 Troubleshooting Diagnoses and Maintenance CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 207: ...mounting cassette 13 2 Handheld Control Panel 2 0 The Handheld Control Panel HCP 2 0 is a complete control panel easy to connect to the AC drive for temporary use when e g commissioning servicing and...

Page 208: ...la can be used to define the power of the connected brake resistor Where Presistorrequired power of brake resistor Brake level VDC brake voltage level see Table 3 Rmin minimum allowable brake resistor...

Page 209: ...50 55 0008A 50 55 0010A 50 55 0013A 50 55 0018A 50 55 0026A 30 32 0031A 30 32 0037A 20 22 0046A 20 22 0061A 12 14 0074A 12 14 7DEOH UDNH UHVLVWRU IRU 9 W SHV Type VSI2 0xx2 6 Rmin ohm if supply 500 52...

Page 210: ...tion option with RS232 or RS485 interface which has galvanic isolation 13 11 Standby supply board option The standby supply board option provides the possibility of keeping the communication system up...

Page 211: ...trol board are shut down The Enable signal is monitored by the controller circuit which will forward the information to the PWM part on the Control board To make sure that the safety relay K1 has been...

Page 212: ...C drive should always be disconnected from the supply voltage 1 2 3 4 5 6 1 2 3 4 5 6 Table 42 Specification of Safe Stop option board X1 pin Name Function Specification 1 Inhibit Inhibit driver circu...

Page 213: ...CG Drives Automation 01 5326 01r3b O Options 211 Fig 139 Safe Stop connection Safe Stop 5V 24 VDC K1 K2 Power board PWM Controller DigIn DigOut Enable Stop NC 9 0R ULYH 96 9 0 U...

Page 214: ...69 T69 are available in a liquid cooled version These units are designed for connection to a liquid cooling system normally a heat exchanger of liquid liquid or liquid air type Heat exchanger is not p...

Page 215: ...FX48 088 20 132 22 30 88 18 5 25 70 132 30 40 105 22 30 84 VFX48 142 20 170 37 50 142 30 40 114 E2 205 45 60 171 37 50 137 VFX48 205 20 246 55 75 205 45 60 164 F2 293 75 100 244 55 75 195 VFX48 293 20...

Page 216: ...FX48 037 54 55 7 5 10 37 7 5 10 29 6 69 11 15 46 7 5 10 37 VFX48 061 54 92 15 20 61 11 15 49 D 111 18 5 25 74 15 20 59 VFX48 090 54 108 22 30 90 18 5 25 72 E 131 30 40 109 22 30 87 VFX48 146 54 175 37...

Page 217: ...46 15 31 11 25 VFX48 037 54 55 18 5 37 15 29 6 69 22 46 18 5 37 VFX48 061 54 92 30 61 22 49 D 111 37 74 30 59 VFX48 090 54 108 45 90 37 72 E 131 55 109 45 87 VFX48 146 54 175 75 146 55 117 210 90 175...

Page 218: ...25 VFX48 037 54 55 25 37 20 29 6 69 30 46 25 37 VFX48 061 54 92 40 61 30 49 D 111 50 74 40 59 VFX48 090 54 108 60 90 50 72 E 131 75 109 60 87 VFX48 146 54 175 100 146 75 117 210 125 175 100 140 VFX48...

Page 219: ...C 46 18 5 31 15 25 VFX52 037 54 55 22 37 18 5 29 6 69 30 46 22 37 VFX52 061 54 92 37 61 30 49 D 111 45 74 37 59 VFX69 090 54 108 55 90 45 72 F69 131 75 109 55 87 VFX69 146 54 175 90 146 75 117 210 110...

Page 220: ...VFX69 430 20 516 400 430 350 344 I69 3 600 500 500 400 400 VFX69 595 20 720 600 600 500 480 780 650 650 550 520 J69 4 VFX69 720 20 864 750 720 600 576 960 850 800 650 640 VFX69 905 20 1080 950 900 75...

Page 221: ...00 160 160 VFX69 250 20 300 250 250 200 200 H69 2 IP 20 module or IP54 cabinet 360 315 300 250 240 VFX69 375 20 450 355 375 315 300 480 400 400 315 320 VFX69 430 20 516 450 430 315 344 I69 3 600 500 5...

Page 222: ...current 11 bits sign 1 type 1 LSB fsd 1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Control signal outpu...

Page 223: ...temp 131 F Example In this example we have a motor with the following data that we want to run at the ambient temperature of 45 C 113 F Voltage 400 V Current 72 A Power 37 kW 50 hp Select AC drive The...

Page 224: ...950 x 345 x 314 37 4 x 13 6 x 12 4 74 163 1 G 2xE 1036 x 500 x 390 40 8 x 19 7x 15 4 2250 x 600 x 600 88 6 x 23 6 x 23 6 140 308 6 350 771 6 430 to 500 H 2xF 1036 x 500 x 450 40 8 x 19 7x 17 7 2250 x...

Page 225: ...69 2xH69 I69 1176 x 2000 x 450 46 3 x 78 7 x 17 7 2250 x 2100 x 600 88 6 x 82 7 x 23 6 609 1343 1311 2890 1K6 M69 H69 2xI69 1176 x 2230 x 450 46 3 x 87 8 x 17 7 2250 x 2400 x 600 88 6 x 94 5 x 23 6 69...

Page 226: ...EN 60529 standard H1 Enclosure height H2 Total height including cable interface with optional top cover Table 54 Mechanical specifications VSI2 0 HD IP20 and IP21 version Models Frame size IP20 Dim H...

Page 227: ...om corrosive materials Chemical gases class 3C2 Solid particles class 3S2 Vibrations According to IEC 600068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Altitude 0...

Page 228: ...25 M32 13 18 VFX 018 15 6 20 22 25 12 16 mm 0 55 0 63 in VFX 026 22 25 M32 15 21 mm 0 59 0 83 in M25 26 35 16 20 mm 0 63 0 79 in VFX 031 26 35 M32 15 21 mm 0 59 0 83 in M25 31 35 20 24 mm 0 79 0 94 V...

Page 229: ...ough or M50 opening 178 200 48 52 mm 1 89 2 05 in 52 56 mm 2 05 2 2 in 44 48 mm 1 73 1 89 in VFX 210 182 200 23 55 mm 0 9 2 16 in cable flexible leadthrough or M63 opening 17 42 mm 0 67 1 65 in cable...

Page 230: ...110 VFX48 109 94 110 AJT110 126 125 AJT150 VFX48 146 126 150 AJT150 152 175 AJT175 VFX48 175 152 175 AJT175 178 200 AJT200 VFX48 210 182 200 AJT200 197 250 AJT250 VFX48 244 211 250 AJT250 216 250 AJT2...

Page 231: ...VDC or 0 4 20 mA analogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5 Off 0 8 24 VDC digital input 18 DigIn 6 Off 0 8 24 VDC digital input 19 DigIn 7...

Page 232: ...230 Technical Data CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 233: ...C 236 PT100 Inputs PT100 1 2 3 237 Motor PTC Off 240 Set Handling 90 241 Select Set A 242 Copy Set A B 243 Default Set A 244 Copy to CP No Copy 245 Load from CP No Copy 250 Autoreset 92 251 No of Tri...

Page 234: ...52 IxR Comp Off 353 IxR CompUsr 0 354 Flux optim Off Factory setting Customer Page 355 Max Power Off 360 Preset Ref 123 361 Motor Pot Non Volatile 362 Preset Ref 1 0 rpm 363 Preset Ref 2 250 rpm 364 P...

Page 235: ...n1 Max 10 00V 20 00mA 5133 AnIn1 Bipol 10 00V 20 00mA Factory setting Customer Page 5134 AnIn1 FcMin Min 5135 AnIn1 ValMin 0 5136 AnIn1 FcMax Max 5137 AnIn1 ValMax 0 5138 AnIn1 Oper Add 5139 AnIn1 Fil...

Page 236: ...e N O 55DA B3R1 Mode N O 55DB B3R2 Mode N O 55DC B3R3 Mode N O 560 Virtual I Os 164 561 VIO 1 Dest Off Factory setting Customer Page 562 VIO 1 Source Off 563 VIO 2 Dest Off 564 VIO 2 Source Off 565 VI...

Page 237: ...2 728 IO Status B1 729 IO Status B2 72A IO Status B3 72B Status bits 730 Stored Val 191 731 Run Time 00 00 00 7311 Reset RunTm No 732 Mains Time 00 00 00 Factory setting Customer Page 733 Energy kWh 7...

Page 238: ...236 Menu List CG Drives Automation 01 5326 01r3b 9 0R ULYH 96 9 0 U...

Page 239: ...ital inputs Board Relay 163 DigIn 1 154 DigIn 2 155 DigIn 3 156 Dismantling and scrapping 12 Display 63 Double ended connection 45 Drive mode 76 Frequency 147 Drives on Change 131 E ECP 205 Edge contr...

Page 240: ...5S 98 25T 98 25U 99 260 100 261 100 262 100 2621 101 2622 101 263 101 2631 101 2632 101 2633 102 2634 102 264 102 265 103 269 104 310 104 320 105 321 105 322 106 323 106 324 107 325 107 326 108 327 10...

Page 241: ...331 192 800 192 810 192 811 81N 193 820 193 830 193 8A0 194 900 194 920 194 922 194 33F 116 616 171 Minimum Frequency 111 Modbus 69 Modbus TCP 69 Monitor function Alarm Select 144 Auto set 144 Delay t...

Page 242: ...n 208 Settle Time 134 Setup menu 67 Menu structure 66 Shaft power 185 Signal ground 229 Single ended connection 45 Software 194 Speed 185 Speed Mode 76 Spinstart 113 Standards 10 Standby supply board...

Page 243: ...241 9 0R ULYH 96 9 0 U...

Page 244: ...m High voltage department Fon 49 351 208 3237 Fax 49 351 208 1108 E Mail high voltage vem group com Drive systems department Fon 49 351 208 1154 Fax 49 351 208 1185 E Mail drive systems vem group com...

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VEM VEMoDRIVE VSI 2.0 HD, Instruction Manual

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