Suzuki 2000 Grand Vitara SQ416, Service Manual

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YH4
GRAND
VITARA
ENGINE MECHANICAL (J20 ENGINE) 6A4-73
1. Flywheel bolt
1. Water pump
2. Engine side mounting bracket
1. Lower crankcase
2. Bolt (10 mm thread diameter)
3. Bolt (8 mm thread diameter)
1. CKP sensor
2. Cylinder block
3. Crankshaft
REMOVAL
1) Remove engine assembly from vehicle as previously out-
lined.
2) Remove clutch and flywheel (for M / T vehicle) or drive plate
(for A / T vehicle). For clutch removal, refer to Section 7C1.
Special Tool
(A): 09924-17810
3) Remove throttle body, intake manifold, exhaust manifold.
4) Remove oil pan and oil pump strainer.
Refer to item “OIL PAN AND OIL PUMP STRAINER” in this
section for removal.
5) Remove oil pump.
6) Remove cylinder head cover.
7) Remove timing chain cover. Refer to item “TIMING CHAIN
COVER” in this section for removal.
8) Remove timing chain guide, chain tensioner, tensioner ad-
justers, 2nd timing chain and 1st timing chain.
9) Remove cylinder head assembly.
10) Remove pistons and connecting rods.
10-1) Remove crankshaft position sensor.
11) Remove water pump and heater outlet pipe.
12) Remove engine side mounting brackets (right and left).
13) Loosen crankcase bolts, following sequence in figure and re-
move them.
14) Remove crankshaft from cylinder block.