Suzuki 2000 Grand Vitara SQ416, Service Manual

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YH4
GRAND
VITARA
1. Oil level gauge
2. Breather hose
3. PCV hose
: Area to apply sealant “A”
1. Cylinder head cover
2. Cylinder head cover
gasket
3. O-ring
4. Cylinder head
side seal
1. Seal washer
2. Oil level gauge
3. Accelerator cable
ENGINE MECHANICAL (J20 ENGINE) 6A4-15
CYLINDER HEAD COVER
REMOVAL
1) Disconnect negative cable at battery.
2) Disconnect ignition coil couplers.
3) Remove ignition coils.
4) Disconnect accelerator cable from clamp (For LH steering ve-
hicle only).
5) Remove oil level gauge.
6) Disconnect breather hose and PCV hose from cylinder head
cover.
7) Remove cylinder head cover.
INSTALLATION
1) Remove oil, old sealant, and dust from sealing surfaces on cylin-
der head and cover. After cleaning, apply sealant “A” to cylinder
head sealing surface area as shown in figure.
“A”: Sealant 99000-31150
2) Install O-rings and cylinder head cover gasket to cylinder head
cover.
NOTE:
Be sure to check each of these parts for deterioration or any
damage before installation and replace if found defective.
3) Install cylinder head side seal and cylinder head cover to cylin-
der head.
4) Tighten nuts in such order as indicated in figure a little at a time
till they are tightened to specified torque.
Use new seal washers.
Tightening Torque
(a): 11 N
.
m (1.1 kg-m, 8.0 lb-ft)
5) Install ignition coils and connect ignition coil couplers.
6) Install oil level gauge.
7) Connect breather hose and PCV hose to cylinder head cover.
8) Connect accelerator cable to clamp (For LH steering vehicle
only).