Suzuki 2000 Grand Vitara SQ416, Service Manual

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YH4
GRAND
VITARA
6A1-52 ENGINE MECHANICAL (G16 ENGINE)
“” 1. Cylinder head gasket
“2”. Crankshaft pulley side
“3”. Flywheel side
“1”: Camshaft pulley side
“1”
1
“2”
“3”
9) Install rocker arms, springs and rocker arm shaft as previously
outlined.
10) Install intake manifold and exhaust manifold.
INSTALLATION
1) Remove old gasket and oil on mating surfaces and install new
head gasket as shown in figure, that is, “TOP” mark provided
on gasket comes to crankshaft pulley side, facing up (toward
cylinder head side).
2) Check to make sure that oil jet (venturi plug) is installed and if
it is, that it is not clogged.
When installing it, be sure to tighten to specified torque.
Tightening Torque
(a): 3.5 N
.
m (0.35 kg-m, 2.5 lb-ft)
3) Apply engine oil to cylinder head bolts and tighten them gradu-
ally as follows.
(1) Tighten all bolts to 35 N
.
m (3.5 kg-m, 25.0 lb-ft) according
to numerical order in figure.
(2) In the same manner as in (1), tighten them to 55 N
.
m (5.5
kg-m, 40.0 lb-ft).
(3) Loosen all bolts until tightening torque is reduced to 0 in re-
verse order of tightening.
(4) In the same manner as in (1), tighten them to 35 N
.
m (3.5
kg-m, 25.0 lb-ft).
(5) In the same manner as in (1) again, tighten them to specified
torque.
Tightening Torque
(a): 68 N
.
m (6.8 kg-m, 49.5 lb-ft)