Suzuki 2000 Grand Vitara SQ416, Service Manual

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YH4
GRAND
VITARA
4
3
1
2
1. Stop ring
2. Snap ring
3. Pinion gear
4. Clutch
#300 400
6G1-8 CRANKING SYSTEM
6) Draw off over running clutch, as follows:
(1) Draw stop ring toward clutch side.
(2) Remove armature ring and side off clutch.
REASSEMBLY
Assemble in reverse order of Disassembly, noting the following.
1) Apply grease. (Refer to page 6G1-3.)
2) Install pinion drive lever into drive housing, referring to 6G1-3 es-
pecially for its direction.
3) Upon completion of assembly, carry out “PERFORMANCE
TEST”. (Refer to page 6G1-12.)
4) Tighten battery cable nut to specified torque. (Refer to page
6G1-6)
INSPECTION
1. ARMATURE
Inspect commutator for dirt or burn. Correct with sandpaper or
lathe, if necessary.
Check commutator for uneven wear. If deflection of dial gauge
pointer exceeds limit, repair or replace.
NOTE:
Below specification presupposes that armature is free from
bend. Bent shaft must be replaced.
Commutator out round
Standard: 0.05 mm (0.0019 in.) or less
Limit:
0.4 mm (0.015 in.)
Inspect commutator for wear.
If below limit, replace armature.
Commutator outside diameter
Standard: 32.0 mm (1.26 in.)
Limit:
31.4 mm (1.24 in.)