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RISO Inc. Technical Services & Support

       

       

       

       

       

US.RISO.COM

II. INDEX  RZ3/5

ID

Part No.

Part Name

Q'ty

Fig No.

Remark

1289

612-10013-007 *Gear;M0.8X36X10

1

5

15

1290

612-10014-003 *Gear; M1X126X7.5

1

5

10

1291

612-10016-006 *Gear; M1X140X8

1

5

5

1292

612-10017-002 *Gear;M1X80X10

1

7

23

1293

612-10018-009 *Gear; M0.8X25

1

28 33

1294

612-10019-005 *Gear; M1.25X16X4.5

1

28 36

1295

612-10020-003 *Gear; M1.25X16X8.5

1

28 37

1296

612-10021-107 Gear;M0.8X33X7.4

1

2

12

1297

612-10023-002 *Gear;M1X50X6

1

4

9

1298

612-10024-009 *Gear; M1x25x8.5 OWC

1

12 29

1299

612-10024-009 *Gear; M1x25x7 OWC

1

13 29

1300

612-10024-009 *Gear; M1x25x7 OWC

1

13 29

1301

612-10026-001 Gear;M1X45X6

1

12

8

1302

612-10026-001 Gear;M1X45X6

1

13

8

1303

612-10027-008 *Gear;M0.8X19X4

1

12 25

1304

612-10027-008 *Gear;M0.8X19X4

1

13 25

1305

612-10027-008 *Gear;M0.8X19X4

1

13 25

1306

612-10028-004 *Gear;M0.8X43X3

1

12 26

1307

612-10028-004 *Gear;M0.8X43X3

1

13 26

1308

612-10028-004 *Gear;M0.8X43X3

1

13 26

1309

612-10035-000 *Gear; M0.5x21x6

1

17-A 41

5xx

1310

612-10036-007 *Gear;M1x20x7

1

4

29

1311

612-10103-006 *Gear;M0.8X13X5

1

24

9

1312

612-10104-002 *Gear;M0.8X16X5

1

24 18

1313

612-10105-009 *Gear;M0.8X16X4

1

24 26

1314

612-10106-005 *Gear;M0.8X34X4

1

24 25

1315

612-11103-000 *Gear; M0.8X15X7

1

28 45

1316

612-11300-107 Gear;M0.8X34X8.5

2

2

19

1317

612-11304-005 *Gear; M0.8X37+M1X15

1

15

5

1318

612-12208-107 Gear; M1X28X8

1

6

26

1319

612-12306-001 *Gear ; M1x32x4

1

11 18

1320

612-12315-000 *Gear; M1X31X6

1

15

2

1321

612-12701-008 *Gear; M1X71X14

1

28

8

1322

612-30001-005 *Helical gear; M1x16x6

1

17-A 35

5xx

1323

612-50005-007 *Worm gear; M1x12x1

1

17-A 39

5xx

1324

612-80006-008 *Gear;M0.8X25+M0.8X14

1

22 52

1325

612-80007-004 *Gear;M0.8X25+M1X14

1

22 54

1326

612-80008-000 *Gear; M0.8X20+M0.8X14

1

22 55

1327

612-80011-001 *Gear; M0.8X23+M0.8X14

1

3

25

1328

612-80012-008 *Gear; M0.8X30+M0.8X14

1

3

26

1329

612-80013-004 *Gear; M0.8X29+M1X14

1

3

27

1330

612-80017-000 *Gear;M1X42+M1X28

1

5

7

1331

612-80018-006 *Gear;M0.8X36+M0.8X18

2

24 30

1332

612-80019-002 *Gear;Mx0.5X89+M0.8X34

1

24 29

1333

612-81303-006 *Gear; M0.8X35+M0.8X15

1

5

16

1334

612-81303-006 *Gear; M0.8X35+M0.8X15

1

15

6

1335

612-81303-006 *Gear; M0.8X35+M0.8X15

1

28 41

1336

612-81401-008 *Gear; M0.8X17+M0.8X49

1

28 44

1337

612-81602-003 *Gear; M1X17+M0.8X61

1

28 43

1338

612-82407-000 Gear; M1X41+M1X29

1

6

25

1339

613-10002-002 **Gear Pulley; M0.5X130+17-2

1

21

3

1340

613-11300-007 *Pulley Gear; 0.8X31+53S2M

1

28 28

1341

620-00010-001 Belt; 645-5GT-10

1

7

25

1342

620-80001-008 **Belt; 256-2GT-4

1

21

5

1343

621-00001-000 *Belt; 40-S2M-290

1

28 29

1344

621-00003-002 *Belt; 40-S2M-138

1

17 20

II - 66

Version 3.0

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Summary of Contents for RZ5 Series

Page 1: ...ing or recording of the informationisstrictlyprohibitedwithouttheconsentofamemberof RISOInternationalGroup RISO INTERNATIONAL GROUP RISO KAGAKU CORPORATION JAPAN RISO DEUTSCHLAND GMBH GERMANY RISO INC...

Page 2: ...RISO Inc Technical Services Support US RISO COM Blank Page...

Page 3: ...ECTION CHAPTER 6 PRESS SECTION CHAPTER 7 PAPER EJECTION SECTION CHAPTER 8 PRINT DRUM SECTION CHAPTER 9 CLAMP UNIT CHAPTER 10 MASTER REMOVAL SECTION CHAPTER 11 FB ORIGINAL SCANNING SECTION CHAPTER 12 A...

Page 4: ...RISO Inc Technical Services Support US RISO COM Blank Page...

Page 5: ...ster removal Master making and Master loading Operations 2 5 5 Optional Accessories Excludes China Market Models 2 6 6 Machine Specification Excludes China Market Models 2 7 RISO RZ 590 UI 2 7 RISO RZ...

Page 6: ...int drum for printing and feeding Removes the printed paper from the print drum using the separator and sends it to the paper receiving tray Supplies ink from the ink cartridge to the surface of the p...

Page 7: ...r making operation The original is scanned by the image sensor and the image is transferred onto a master by the thermal print head Master loading operation The produced master is wound around the pri...

Page 8: ...ler are free to spin 4 When the paper is fed further in from the second paper feed area the pressure roller rises to clamp the paper between the drum and pressure roller to start the printing operatio...

Page 9: ...pression plate starts pressing the master into the master disposal box Master making operation 1 The image sensor scans the original and the thermal print head transfers the image onto a master Master...

Page 10: ...RISO Inc Technical Services Support US RISO COM 2 6 CHAPTER 2 MACHINE SUMMARY 5 Optional Accessories Excludes China Market Models...

Page 11: ...RISO Inc Technical Services Support US RISO COM CHAPTER 2 MACHINE SUMMARY 2 7 6 Machine Specification Excludes China Market Models...

Page 12: ...RISO Inc Technical Services Support US RISO COM 2 8 CHAPTER 2 MACHINE SUMMARY...

Page 13: ...RISO Inc Technical Services Support US RISO COM CHAPTER 2 MACHINE SUMMARY 2 9...

Page 14: ...RISO Inc Technical Services Support US RISO COM 2 10 CHAPTER 2 MACHINE SUMMARY...

Page 15: ...RISO Inc Technical Services Support US RISO COM CHAPTER 2 MACHINE SUMMARY 2 11...

Page 16: ...RISO Inc Technical Services Support US RISO COM 2 12 CHAPTER 2 MACHINE SUMMARY 7 Optional Accessories China Market Models only...

Page 17: ...RISO Inc Technical Services Support US RISO COM CHAPTER 2 MACHINE SUMMARY 2 13 8 Machine Specification China Market Model only...

Page 18: ...RISO Inc Technical Services Support US RISO COM 2 14 CHAPTER 2 MACHINE SUMMARY MEMO...

Page 19: ...or Safety Mechanism 3 4 DISASSEMBLY Precautions to work safely on the drive area 3 6 1 Removing the Pressure Spring 3 7 2 Removing the Main Belt 3 8 3 Removing the Main Motor Pulley Assembly 3 10 4 Re...

Page 20: ...ism When the main motor is turned on the motor pulley rotates and the rotation is transmitted to the main pulley by the main belt The main motor FG sensor detects the speed and the angle position of t...

Page 21: ...re the center of the actuator plate is in the sensor and we call it the machine position B From this position the main motor FG sensor starts counting the pulse to determine the print drum position Th...

Page 22: ...rviceman safety SW Master disposal box safety SW Master making unit safety SW and Print drum safety SW prevent the main motor clamp motor master removal vertical transport motor and master compression...

Page 23: ...RISO Inc Technical Services Support US RISO COM CHAPTER 3 MAIN DRIVE 3 5 0306 Print drum safety SW Master making unit safety SW...

Page 24: ...ly at the end of the reassembly 2 Set the vertical print position at center home position and insert 8mm dia JIG shaft into the position B phase alignment hole located on the paper feed timing area to...

Page 25: ...he rear cover and swing open the mechanical control power supply PCB bracket 3 Push the pressure lever over to the right and unhook the pressure solenoid lever from the pressure lever Then return the...

Page 26: ...tor and remove detachable wire band 1 pc from main cover assembly 4 Loosen screws M4x8 2pcs on the tension lever and release the tension of the main belt 5 Detach the main motor bearing assembly M4x8...

Page 27: ...otor pulley Main shaft assembly 7 Remove the main belt from the Main shaft assembly and main motor pulley Precautions in assembly When putting the Main cover assembly back on the machine push it firml...

Page 28: ...from the machine Refer to page 3 8 2 Loosen set screws M6x8 2pcs and detach the main motor pulley assembly Groove on the back of the Main motor pulley Parallel pin on the Main motor shaft Main motor p...

Page 29: ...ft assembly Separator spring Main shaft assembly Sector gear spring Follower spring Guide roller pressure spring Precaution in assembly In attaching the Main shaft assembly back on the machine first i...

Page 30: ...ng the Serviceman Safety SW 1 Switch off the power and remove the Rear cover and Scanner cover rear 2 Unplug the connectors from the two switches and detach reusable wire harness band from the machine...

Page 31: ...the specified position run Test Mode No 941 Print drum position A adjustment to adjust the Position A of the print drum 6 Repeat from step 3 until the position is correctly adjusted This adjustment do...

Page 32: ...RISO Inc Technical Services Support US RISO COM CHAPTER 3 MAIN DRIVE 3 14 MEMO...

Page 33: ...et Sensor Paper Size Det Sensor and Paper Width Potentiometer 4 12 3 Removing the Scraper Roller and Pick Up Roller 4 14 4 Removing the Paper Feed Roller Assembly 4 15 5 Removing the Paper Feed Tray B...

Page 34: ...the right or left by turning the tray sliding dial by hand 2 Print paper size detection The paper feed tray uses the paper width potentiometer and paper size detection sensor to detect the size of the...

Page 35: ...from the paper feed tray the feed tray comes all the way down to the lower limit position which is detected by the lower limit sensor Paper feed tray can be lowered when needed by pressing the green...

Page 36: ...against the upper limit stop positions The Card position is the highest the Normal is second highest and the Custom is the lowest stop position The upper limit stop position of the paper feed tray can...

Page 37: ...paper feed tray is being raised or lowered If the paper feed cover is pushed up the paper feed tray upper safety switch goes OFF and if the lower limit frame is pressed down the paper feed tray lower...

Page 38: ...s the first paper feeding action When the first paper feeding ends the leading edge of the paper is hitting against the timing roller and guide roller the two rollers are touching each other and block...

Page 39: ...recalling one specific button from A 1 to A 6 the registered upper limit position of the paper feed tray and the paper buckle amount can be selected for special paper which does not feed well by norma...

Page 40: ...roller and the stripper pad the upper most one sheet is fed into the machine towards the second paper feed area The stripper pad is pressed against the pickup roller by the pull of the stripper spring...

Page 41: ...Feed Pressure Adjustment Mechanism The paper feed pressure adjust lever is located on the left hand side of the first paper feed stay assembly Sliding the lever to the right or left changes the paper...

Page 42: ...removing screws M3x6 2 pcs 3 Open the paper feed tray and remove the flat wire harness cover by removing screw M3x5 1pc 4 Remove the connector cover by removing screw M3x5 1pc 5 Pull out the flat wire...

Page 43: ...c Technical Services Support US RISO COM CHAPTER 4 FIRST PAPER FEED SECTION 4 11 Flat wire harness cover Connector cover Connector Flat wire harness Paper feed tray mount Wiire harness holder 0416 041...

Page 44: ...F the power to the machine 2 Remove the paper feed tray from the machine 3 Remove two shouldered screws 4 Remove the E ring on the rear side slide the Dial shaft to the front and detach the paper feed...

Page 45: ...nplug the connector and remove the paper width potentiometer Precaution in assembly Fence rack Paper size detection sensor Paper width potentiometer Potentiometer shaft Paper width potentiometer Spur...

Page 46: ...er from underneath the frame body together with the scraper shaft 4 Slide out the scraper roller from the scraper shaft Only the rubber wheel of the scraper roller needs to be replaced if the roller i...

Page 47: ...e Paper Feed Roller Assembly 1 Lower the paper feed tray all the way down and switch OFF the machine power 2 Remove the paper feed cover by removing screws M4x8 2pcs 3 Remove a cap screw M4x8 1pc and...

Page 48: ...per feed tray upper safety switch spring 5 Remove screws M3x6 3pcs unplug the wire harness connector from the paper sensor and remove the first paper feed stay assembly Removing the paper feed tray bu...

Page 49: ...ff the power 2 Remove the paper feed cover Removing the paper feed upper limit sensor 3 Unplug the connector and remove each sensor Removing the paper feed pressure sensor 3 Set the paper feed pressur...

Page 50: ...ch bracket and the bearing metal 3 Unplug the connector and detach the paper feed clutch Precautions in Assembly Insert the tip of the clutch into the recess made on the pickup shaft Hook the paper fe...

Page 51: ...tor unit 4 Unplug the connector remove E ring remove a screw M4x8 1pc and detach the elevator motor unit CAUTION To prevent the paper feed tray from elevating up suddenly by the pull of the remaining...

Page 52: ...wer and remove the rear cover 2 Detach the paper feed tray lower safety switch spring 3 Unplug the connector and detach the detachable wire harness band 4 Remove a screw M4x8 1pc and remove the switch...

Page 53: ...ving the Stripper Unit 1 Lower the paper feed tray all the way down and turn OFF the machine power 2 Lower the slide lock to release the lock on the stripper unit 3 Push the stripper release lever and...

Page 54: ...d assembly by hand and detach from the stripper unit Precaution in Assembly As shown on the sketch on the bottom the arrow marked area on the stripper pad should meet firmly against the arrow marked a...

Page 55: ...shaft will move the position of the upper limit sensor up or down If Test mode No 740 paper limit position selection is selected to CARD or SPECIAL make sure to select the test mode to AUTO or NORMAL...

Page 56: ...hat the upper limit position is adjusted to the correct position before trying to solve the problem by adjusting the angle of the stripper pad 1 To solve Multiple sheets feeding problem Rotate the str...

Page 57: ...r jamming or inconsistent print registration may occur 4 Paper Feed Clutch OFF Angle Adjustment Checks and adjustment 1 Make prints to confirm whether the paper is smoothly transferred onto the second...

Page 58: ...0 plus minus 30 If not repeat the adjustment from the beginning 5 With Test Mode still in No 721 set the fence position to 297mm and make sure the indication shows a value between 2940 and 3000 2970 p...

Page 59: ...the Guide Roller 5 6 2 Removing the Paper Sensor 5 7 3 Removing the Timing Roller 5 8 4 Removing the Vertical Centering Sensor 5 10 5 Removing the Print positioning Intermediate Gear 5 11 6 Removing t...

Page 60: ...nsure that the timing roller stops instantly when the timing gear ends its counterclockwise rotation a load spring is mounted on the operators side of the timing roller to apply a brake on the timing...

Page 61: ...the machine Second paper feed starts When the first paper feed operation ends the rotation of the sector gear cam swings the sector gear assembly in the clockwise direction The clockwise swing of the...

Page 62: ...ulse motor The rotation of the pulse motor swings the vertical print positioning assembly either to the clockwise or counterclockwise direction with the pivot on the cam shaft The movement of the vert...

Page 63: ...the printing area delays and the print position on the paper goes up Vertical print positioning assembly Print positioning pulse motor Sector gear cam Outer vertical positioning gear Pressing the key...

Page 64: ...ler 1 Pull out the print drum and switch off the machine power 2 From the opening on the machine for the print drum remove the snap ring Then remove the bearing metal from the guide roller adjusting p...

Page 65: ...HAPTER 5 SECOND PAPER FEED SECTION 5 7 2 Removing the Paper Sensor 1 Pull out the print drum and switch off the machine power 2 Remove the guide roller 3 Remove a screw M3x14 1pc and unplug the connec...

Page 66: ...rking on the rear of the machine 3 Open the PCB support plate of the power supply PCB and mechanical control PCB 4 Remove the timing roller bearing assembly M4x8 2pcs 5 Remove the paper feed drive cov...

Page 67: ...e the E ring and disengage the timing roller bearing assembly from the machine rear frame Then pull the bearing assembly out until it touches the timing gear 11 Grab the timing roller shaft behind the...

Page 68: ...10 4 Removing the Vertical Centering Sensor 1 Switch off the machine power and remove the rear cover 2 Unplug the sensor connector and by removing a screw M4x8 1pc detach the vertical centering sensor...

Page 69: ...emove the rear cover 2 Remove the E ring and detach the print positioning intermediate gear Precaution on Reassembly Mount the print positioning intermediate gear back on the machine after inserting t...

Page 70: ...e plate Precaution on Reassembly Insert the shorter end of the idler spring into the idler gear Then swing the vertical print positioning assembly in the counterclockwise direction until it stops Moun...

Page 71: ...o the position B phase alignment hole on the main shaft assembly of the main drive 3 Remove the following springs Sector gear spring Guide roller pressure spring Timing roller bearing assembly Paper f...

Page 72: ...ble band 6 Remove screws M4x8 4pcs of the paper feed drive unit 7 Unhook the paper feed drive unit from the machine while rotating the G lever assembly to the right by hand making a way for the unit t...

Page 73: ...in between the two positioning marks on the inner vertical positioning gear making sure that 8mm diameter jig shafts are inserted into the position B phase alignment holes on the main drive and paper...

Page 74: ...ler spring from moving the vertical print positioning unit insert 8mm diameter jig shaft into the position B phase alignment hole on the paper feed drive unit The jig shaft holes on the outer and inne...

Page 75: ...mounting position and then switch off the machine power 2 Remove the rear cover 3 Loosen the two screws on the G lever assembly joining the G lever and release base in one piece 4 Push the G lever cam...

Page 76: ...the total distance C from the top horizontal line to the bottom line on the left side of the sheet 5 Confirm that A B C x 100 is less than 0 5 6 If the skew is more than 0 5 loosen one screw on the g...

Page 77: ...80 to make checker flag image and make 10 prints at speed 3 and use the 10th print to check 2 Measure the distance from the leading edge of the paper to the top of the image and confirm that the measu...

Page 78: ...RISO Inc Technical Services Support US RISO COM CHAPTER 5 SECOND PAPER FEED SECTION 5 20 MEMO...

Page 79: ...HANISM 1 Press Mechanism 6 2 2 Pressure Control Mechanism 6 4 DISASSEMBLY 1 Removing the Pressure Roller 6 5 2 Removing the Pressure Lever Spring Pressure Lever Cam 6 6 3 Removing the Pressure HP Sens...

Page 80: ...swings in the clockwise direction with the pivot at the pressure shaft the solenoid lever disengages and allows the pressure solenoid to pull the solenoid lever further in completely disengaging it f...

Page 81: ...upport US RISO COM CHAPTER 6 PRESS SECTION 6 3 Pressure roller is raised Pressure roller is lowered Print drum Pressure cam Pressure lever spring Pressure roller Pressure lever cam Pressure shaft Prin...

Page 82: ...applied on the pressure lever spring and changes the print density by changing how hard the pressure roller hits against the print drum The print pressure control pulse motor activates only when the...

Page 83: ...off the machine power 2 Insert a screwdriver through the hole of the front frame and remove the shouldered screw 3 Pull the pressure roller forward until the bearing disengages from the roller adjust...

Page 84: ...Refer to chapter 3 2 Unhook the follower spring 3 Loosen cap screws M6x10 2pcs and remove the pressure spring and pressure cam from the pressure shaft Precaution in Reassembly Make sure to adjust the...

Page 85: ...r 1 Switch off the machine power remove the rear cover and swing open the PCB bracket of the power supply PCB and mechanical control PCB 2 Remove the pressure HP sensor from the machine together with...

Page 86: ...ring 3 Unplug the connector from the pressure HP sensor and detach the reusable band 4 Unplug the connector from the pressure control pulse motor 5 Remove screws M4x8 3pcs and remove the pressure cont...

Page 87: ...the spring hang loose 4 Unhook the solenoid lever from the pressure lever spring and allowing the pressure roller to contact the print drum by the weight of the pressure spring hooked on the pressure...

Page 88: ...tion or not by repeating steps 3 to 5 on the previous page and if the position is still incorrect repeat the adjustments listed from 6 to 8 on this page JIg 8mm dia 4 mm Allen wrench Pressure lever sp...

Page 89: ...the Master Clamp Base Assembly 8 10 4 Removing the Drum Body 8 11 5 Removing the Ink Scraper Plate Assembly F R 8 14 6 Removing the Ink Pump Assembly 8 15 7 Removing the Ink Bottle Guide Assembly 8 1...

Page 90: ...A the master sensor checks if a master is wrapped on the print drum or not If a master is found on the print drum the printing operation takes place but if a master is not detected the machine stops O...

Page 91: ...B stop position Whether the print drum is set in the machine or not is checked by the drawer connector of the print drum print drum safety SW and print drum lock sensor When the print drum safety SW i...

Page 92: ...squeegee drive gear to rotate the squeegee roller As the squeegee roller rotates the squeegee roller attached on the squeegee roller shaft rotates and transfers the drive to the driven shaft gear and...

Page 93: ...ink bead around the driven roller located between the squeegee roller and doctor roller Once the bead of ink touches the ink sensor the ink motor deactivates to stop the inking action There is a small...

Page 94: ...itch off the machine power and remove the front cover 2 Remove screws M4x8 3pcs unplug the wire harness connectors 3 locations and remove the drum lock unit Removing the print drum lock sensor 3 Remov...

Page 95: ...olenoid 3 Remove screws M3x6 2pcs and detach the print drum lock solenoid Removing the print drum safety switch 3 Unhook the torsion spring remove the E ring and detach the drum safety switch together...

Page 96: ...and pull the print drum out of the machine 2 Remove screws from the tail hanger M3x6 2pcs 3 Remove screws from the top hanger M3x6 4pcs and remove the screen assembly from the print drum Caution Do n...

Page 97: ...of the jigs on the short pillars on the left and right drum flanges located close to where the top hanger is This is to tension the screen assembly tightly and evenly around the print drum 3 With the...

Page 98: ...8 10 3 Removing the Master Clamp Base Assembly 1 Make a confidential master on the print drum and pull out the drum from the machine 2 Remove screws M3x6 4pcs and detach the master clamp base assembly...

Page 99: ...tail end of the drum body indicated by the arrow marks on the photograph and remove all other remaining screws M3x6 10pcs 4 Holding the drum body so it does not pop open peel off the tape which holds...

Page 100: ...es which the arrow marks point to 3 Hook the screen jigs into the holes on the drum body located at the inner edge of the top of the drum body and hook the loop ends of the jig on the pillars on the d...

Page 101: ...rum body use screws M3x6 2pcs from another part of the drum to tightly hod the drum body onto the drum flanges 7 Remove the screen jigs off the print drum and place the adhesive tape back on the joint...

Page 102: ...dential master on the print drum and pull out the drum from the machine 2 Remove the following components Screen assembly Master clamp base assembly Drum body 3 Remove screws M3x8 1pc each and remove...

Page 103: ...rint drum and pull out the drum from the machine 2 Remove the following components Screen assembly Master clamp base assembly Drum body 3 Disconnect the inking motor FG sensor connector and the inking...

Page 104: ...n assembly Master clamp base assembly Drum body Ink pump assembly 3 Remove the inspection cap from the inside of the ink bottle guide 4 Gently pull out the connector pin from the Antenna PCB Then disc...

Page 105: ...nk pump assembly Ink bottle guide assembly Removing the Ink Bottle Lock Assembly 3 Remove screws M3x8 2pcs and detach the ink bottle lock assembly from the ink bottle guide assembly PCB holder Antenna...

Page 106: ...ential master on the print drum and pull out the drum from the machine 2 Remove the following components Screen assembly Master clamp base assembly Drum body Ink pump assembly Ink bottle guide assembl...

Page 107: ...Print drum PCB 10 Removing the Print Drum PCB 1 Remove the print drum from the machine and detach the drum cover from the drum by removing screws M3x6 4pcs 2 Disconnect wire harness connectors 6 loca...

Page 108: ...ame Drum side frame Drum side frame 11 Removing the Drum Joint 1 Remove the print drum from the machine 2 Detach both the left and right drum side frames by removing screws M4x8 2pcs each 3 Gently pul...

Page 109: ...ke a confidential master on the print drum and pull out the drum from the machine 2 Remove the following components Screen assembly Master clamp base assembly Drum body Drum side frames 2pcs Drum rear...

Page 110: ...es 2pcs 3 Disconnect two connectors from the print drum PCB detach one reusable band from the drum front frame assembly and detach the drum front frame assembly by removing screws M4x8 5pcs 4 Remove t...

Page 111: ...omponents Screen assembly Master clamp base assembly Drum body Drumcover Drum side frames 2pcs Drum rear frame assembly Drum joint Flange R Drum front frame assembly Flange F 3 Detach the driven shaft...

Page 112: ...DRUM SECTION 8 24 8 Remove screws M4x8 3pcs and also the shoulder screw from the front of the print drum Shoulder screw Shoulder screw 0859 0860 FRONT REAR 9 Remove screws M4x8 2pcs and also the shoul...

Page 113: ...e unit from the print drum by unhooking the hook portion on the squeegee unit from the plastic squeegee gap cam in the front and rear of the print drum continues on next page squeegee gap cam Squeegee...

Page 114: ...O ring as these will come off together with the shaft 12 Pull the squeegee side frames F R off from the ends of the squeegee unit to free the squeegee roller The doctor roller pressed tightly fit int...

Page 115: ...m plus minus 0 02mm 0 04 to 0 08mm for A3 Ledger drums The gap should be 0 08mm plus minus 0 02mm 0 06 to 0 10mm for B4 Legal A4 Letter drums 5 If the gap is out of the specified range loosen the secu...

Page 116: ...from the print drum Other problems such as the master slipping out from the clamp plate and horizontal line images may start to rip on the master 2 If the squeegee gap is too narrow not enough ink is...

Page 117: ...0 3mm plus minus 0 05mm 0 25 to 0 35mm for B4 Legal A4 Letter drums Adjustment in the FRONT 3 Remove the print drum from the machine pull out the ink bottle and remove following components Drumcover D...

Page 118: ...gee gap cam Symptoms 1 Difference in the squeegee pressure between the front and rear of the print drum will result in uneven density between the right and left of the prints 2 If the squeegee pressur...

Page 119: ...UNIT Contents MECHANISM 1 Clamp Unit Home Positioning Mechanism 9 2 2 Clamp Plate Opening Mechanism 9 3 3 Drum Position A Compensation 9 4 4 Clamp Plate Master Clamp Mechanism 9 5 DISASSEMBLY 1 Removi...

Page 120: ...he clamp sensor A is detecting the clamp opening cam the clamp opening cam is at the maximum up position and the clamp sensor B is not detecting the actuator disc If the unit is not at the home positi...

Page 121: ...ops once and starts the clamp plate opening action The clamp motor activates and rotates the clamp cam until the light path of the clamp sensor B is blocked by the disc This action brings the clamp op...

Page 122: ...the ejection plate As the print drum stops at position A the clamp motor turns ON to rotate the clamp cam until the light path of the clamp sensor B becomes unblocked by the disc This action brings t...

Page 123: ...ensor A is blocked by the disc and the light path of the clamp sensor B becomes unblocked This action brings the clamp opening cam up and closes both the master ejection plate and the clamp plate to c...

Page 124: ...ff the machine power remove the rear cover and swing open the PCB bracket of the power supply PCB and mechanical control PCB 2 Disconnect the clamp motor connector and relay connector Remove screws M4...

Page 125: ...he machine power remove the rear cover and swing open the PCB bracket of the power supply PCB and mechanical control PCB 2 Detach the clamp unit 3 Detach the helical spur gear and spur gear by removin...

Page 126: ...B bracket of the power supply PCB and mechanical control PCB 2 Detach the clamp unit 3 Unplug the reusable band 1pc from the clamp unit 4 Remove a screw M3x6 1pc and detach the clamp sensor plate with...

Page 127: ...Master Compression Motor 10 8 3 Removing the Master Removal Unit 10 9 4 Removing the Master Removal Sensor Master Sensor 10 10 5 Removing the Master Removal Motor Master Removal Motor FG sensor 10 11...

Page 128: ...y from the print drum as the print drum continues to rotate 4 As the whole length of the removed master enters into the master disposal box the master compressing plate pushes the removed master deep...

Page 129: ...kes the master removal action with the master removal sensor active If no master is found the master removal action is made with the master removal sensor deactivated The default position of 40 degree...

Page 130: ...er disposal area or not is checked by the master removal sensor at drum angles 120 degrees and 180 degrees during the master removal action The master removal roller speed is checked by the master rem...

Page 131: ...nds and then returns to the fully raised home position The maximum down position is 130 pulse count by the FG sensor adjustable by test mode No 573 The FG sensor located in between the series of gears...

Page 132: ...set on the machine the master disposal safety switch prevents the main motor clamp motor master removal vertical transport motor and master compression motor from turning ON In the case the master di...

Page 133: ...oving the Master Compression FG Sensor 1 Switch off the machine power and remove the front cover 2 Disconnect the connector to the sensor and unplug the reusable band from the sensor bracket 3 Remove...

Page 134: ...compression gear by hand and let the plate swing down slowly 4 Detach the helical spur gear by removing an E ring 5 Remove screws M3x6 3pcs and detach the master compression motor together with the mo...

Page 135: ...ving screw M3x8 1pc each 3 Remove the screws M4x8 1pc each found after removing the master removal covers F R 4 On the operators side of the machine front disconnect the two connectors and remove one...

Page 136: ...oving the master sensor 2 Disconnect the sensor connector remove a screw M3x6 1pc and detach the master sensor together with the sensor bracket Removing the master sensor 2 Disconnect the sensor conne...

Page 137: ...machine power and detach the master removal unit 2 Remove an E ring and detach the spur gear 3 Remove the timing belt 4 Disconnect the motor connector remove screws M3x5 2pcs and detach the master re...

Page 138: ...and spur gear and then lower the master compression plate 3 Unplug the sensor connector and detach the master compression plate HP sensor Precaution in Reassembly Mount the master compression plate at...

Page 139: ...2 Remove a screw M3x6 1pc and detach the master disposal roller lock lever 3 Remove screws M3x8 3pcs and detach the master disposal box guiding plate 4 Remove the switch spring 5 Disconnect the switc...

Page 140: ...and master disposal box guiding plate 3 Detach the compression gear cover and spur gear to lower the master compression plate 4 Press the master removal roller release lever to drop the master remova...

Page 141: ...ster removal roller bottom assembly remove an E ring and detach both the spur gear and metal bushing 7 From the front tip of the master removal roller bottom assembly remove an E ring and detach the j...

Page 142: ...gear cover and spur gear to lower the master compression plate 3 Remove an E ring and metal bushing from the rear of the unit 4 Remove a screw M4x8 1pc from the front of the unit and detach the compr...

Page 143: ...3 Detach the flanged gear and pulley shaft gear on the operator s side of the master removal unit by removing a snap ring in front of the flanged gear 4 Also on the operator s side of unit remove a sn...

Page 144: ...e pulleys on the master removal roller upper 6 Remove a snap ring from the front operator s side of the master removal roller upper Slide the shaft of the roller to the front to free the rear side of...

Page 145: ...ing the Round Belts 1 Switch off the machine power and detach the master removal unit 2 Press the master removal roller release lever to release the master removal roller bottom 3 Removing the followi...

Page 146: ...oller bottom 4 Detach the roller hook spring R from the rear 5 Detach the release lever spring from the front watching out for injuries as the spring is strong 6 Disconnect the connector from the side...

Page 147: ...RISO Inc Technical Services Support US RISO COM CHAPTER 10 MASTER REMOVAL SECTION 10 21 Master Removal Housing Assembly Boss on the release lever Groove on the roller hook F 1055 1056 1057...

Page 148: ...RISO Inc Technical Services Support US RISO COM CHAPTER 10 MASTER REMOVAL SECTION 10 22 MEMO...

Page 149: ...DISASSEMBLY 1 Removing the Scanner Unit 11 7 2 Removing the Stage Glass 11 8 3 Removing the FB Original Detection Sensor 11 9 4 Removing the Scanner Lamp 11 10 5 Removing the CCD Unit 11 11 6 Removing...

Page 150: ...then continues to go around the pulley No 1 on the mirror carriage and finally the other end is fixed on the frame of the scanner unit The lamp carriage is mounted with one original illumination lamp...

Page 151: ...system diagram Optical system diagram FB read pulse motor Timing belt 1 Timing belt 2 Pulley 1 Lamp carriage Pulley 2 Mirror carriage Wire Wire spool pulley Mirror No 2 Reflector Original illumination...

Page 152: ...ion and at the home position the sensor is still detecting the carriage 2 If the lamp carriage was not detected when either one of above two conditions is activated the FB read pulse motor rotates in...

Page 153: ...he original scanning density is set to AUTO and if the operation starts from the lamp carriage at home position the auto base control which is explained below is conducted after the shading compensati...

Page 154: ...of the original is skipped the read signal turns ON and the original scanning operation starts Once the scanning is made for a specific given distance the scanner lamp turns off to end the scanning o...

Page 155: ...at cable connector 6 Remove the two hinge brackets by removing screws M4x8 2pcs each 7 Remove screws M4x8 6pcs securing the scanner bracket onto the machine and lift and remove the scanner unit This i...

Page 156: ...riginal stopper 3 Detach the plate springs F R by removing screws M3x6 2pcs each 4 Lift and remove the stage glass Stage Glass Plate spring R Plate spring F Original Stopper Scanner Unit Scanner Unit...

Page 157: ...FB original detection sensor attached Disconnect the sensor connector and detach the FB original detection sensor together with the sensor cover 3 Disengage the claws 3 locations on the FB original de...

Page 158: ...d detach the inverter cover 4 Unhook the wire harness to the scanner lamp from the cord clamps 2 locations and disconnect the connector from the inverter 5 By lifting the clear plastic sheet on the cu...

Page 159: ...left and right of the unit for a correct positioning Therefore fit the holes on the positioning brackets into the positioning pins on the scanner unit and secure the CCD unit in place using three scr...

Page 160: ...er and remove the scanner cover paper feed 2 Detach the FB AF HP sensor together with the sensor bracket from the scanner unit by removing screw M3x6 1pc and disconnect the connector to the sensor 3 D...

Page 161: ...ed inside the scanner unit and detach the motor with the mounting bracket attached 3 Detach the FB read pulse motor from the bracket by removing screws M3x6 2pcs Precaution in Assembly Pull the bent e...

Page 162: ...or to this scanning adjustment 2 FB Scan Start Position Adjustment Checks and adjustment 1 Set A3 size papers on the paper feed tray and place Test Chart No 11 on the stage glass Make a master and pri...

Page 163: ...e Pickup Roller 13 7 3 Removing the Original Stripper Roller 13 8 4 Removing the AF Original Detection Sensor AF Read Sensor and AF Original Ejection Sensor 13 9 5 Removing the AF Read Pulse Motor 13...

Page 164: ...ler from rotating As the pickup roller comes down the original stripper roller also comes down and the both rollers rotates in the feed direction to advance the original The leading edge of the origin...

Page 165: ...12 AF SCANNING SECTION 12 3 Registration roller gear AF read pulse motor AF Original detection sensor Original stopper gate Original guide fence Pickup roller Read roller Original ejection roller Regi...

Page 166: ...bring the original 26 9mm from the point in which the AF read sensor turned ON and stops The CCD reads the background color of the original Then the FB read pulse motor moves the lamp carriage to the...

Page 167: ...d ON and stops The AF read pulse motor starts to feed the original through the AF unit and the read signal goes ON to start the scanning As the tail end of the original goes out of the original read s...

Page 168: ...M3x10 2pcs and remove the AF cover 3 Close the AF unit 4 Remove the snap ring from the both ends of the original feed roller assembly and remove the metal bushings Detach the original feed roller asse...

Page 169: ...the AF unit 2 Remove the AF cover and close the AF unit 3 Detach the pickup roller by spreading out the tip of pickup roller arm by hand Do not lose the plastic washer mounted next to the gear of the...

Page 170: ...left and pull out the parallel pin 8 Remove the H pick arm FR right assembly and the stripper roller from the shaft Be careful not to drop the washer mounted on the gear side of the stripper roller Pr...

Page 171: ...release the actuator and remove the AF Original detection sensor Removing the AF Read Sensor 3 Disconnect the connector to the sensor remove a screw M3x10 1pc and remove the AF read sensor Following...

Page 172: ...the lock washer located under the ground wire 4 Remove screws M3x6 4pcs and remove the H upper guide assembly 5 Remove screws M3x6 2pcs and remove the AF read pulse motor Precautions on Reassembly Wh...

Page 173: ...RISO Inc Technical Services Support US RISO COM CHAPTER 12 AF SCANNING SECTION 12 11 H upper guide assembly AF read pulse motor 1311 1312...

Page 174: ...2 6 Removing the AF Registration Sensor 1 Switch off the machine power and open the AF unit 2 Remove the AF cover and close the AF unit 3 Disconnect the connector move the actuator to the left while l...

Page 175: ...1pc Be careful not to drop the lock washer located under the ground wire 4 Remove screws M3x6 4pcs and remove the H upper guide assembly 5 Pull out the H JAM dial by lifting it up towards the left 6 R...

Page 176: ...emove the clutch spring E ring timing pulley and metal bushing from the front side of the read roller Then remove the E ring washers thrust spring washer and metal bushing from the rear side of the ro...

Page 177: ...e thrust spring may fly out of the roller shaft when the E ring is removed Refer to the precaution in reassembly at the bottom of this page Precautions in Reassembly for the Registration Roller Read R...

Page 178: ...d print 2 Check the prints and confirm that 5mm plus or minus 2mm of the top scan skip check graduations is skipped 3 If the scan start position is out of the specified parameter make an adjustment us...

Page 179: ...Write Pulse Motor Assembly 13 21 9 Removing the Master Guide Gate excluding A3 Ledger machine 13 22 10 Removing the Write Roller 13 23 11 Removing the Load Pulse Motor Assembly 13 24 12 Removing the...

Page 180: ...Thermal pressure sensor Write roller Master stocker roller bottom Master stocker roller top Load roller top Load roller bottom Master positioning sensor Load roller Master making unit upper cover set...

Page 181: ...ter removal compression motor and master removal transport motor are electrically designed not to activate The master making unit upper cover detection mechanism The master making unit upper cover set...

Page 182: ...ter HP SW confirms the home position of the rotary cutter The cutter is at the home position when the switch is not pressed As the cutter motor activates the gears turn to rotate the rotary blade The...

Page 183: ...tter stop position on the other end of the cutter unit Once the disc blade cuts the master material it returns back to the home position to end the cutting operation The position of the disc blade is...

Page 184: ...of the TPH is made by the rotation of the eccentric pressure cam rotated by the thermal pressure motor The stop position of the TPH whether going up or down is detected by the thermal pressure sensor...

Page 185: ...ection of the master positioning sensor the master material continues to come back 5mm distance and the motor stops and the TPH elevates up This measurement can be adjusted by test mode No 540 Master...

Page 186: ...he master stocker guide plate rises to cover the stocker room Both the load pulse motor and write pulse motor rotates in the forward direction to transfer the leading edge of the master material throu...

Page 187: ...bly 1 Removing the Master Making U Lock Sensor 1 Pull out the master making unit and switch off the machine power 2 Detach the safety SW cover by removing a screw M4x8 1pc 3 Unplug the connector remov...

Page 188: ...crew M4x8 1pc 4 Unplug connectors 3 locations remove screws M4x8 3pcs and detach the master making U lock unit Removing the print drum release button and master making U release button 5 Undo two hook...

Page 189: ...connectors 2 locations remove a screw M4x8 1pc and detach the master making U safety SW assembly 6 Unhook the torsion spring remove an E ring and detach the master making U safety SW together with th...

Page 190: ...making unit and switch off the machine power 2 Disconnect the ground wire by removing a screw M3x6 1pc 3 Open the master making unit upper cover 4 Detach the master making unit bottom cover by removi...

Page 191: ...13 13 6 Unplug the connectors 2 locations detach the snap ring spring and metal bushing 7 Slide off the metal bushing from the TPH bracket and remove the print thermal head assembly Snap ring Metal bu...

Page 192: ...chine power 2 Remove the thermal print head assembly 3 Detach the thermal pressure gear cover by removing screws M3x6 4pcs 4 Remove the two thermal pressure springs 5 Remove E rings and metal bushings...

Page 193: ...M CHAPTER 13 MASTER MAKING SECTION 13 15 Thermal Pressure Motor Assembly Thermal pressure motor assembly 6 Detach the thermal pressure motor assembly by disconnecting the connectors to the motor and s...

Page 194: ...y 1 Pull out the master making unit and switch off the machine power 2 Open the master making unit upper cover 3 Remove a screw M3x6 1pc unplug the sensor connector and detach the master end sensor re...

Page 195: ...g PCB bracket M4x8 1 pc 6 Remove the stopper plates front and rear by removing screw M3x6 1pc each Since the set guide plate B is forced up by two springs set guide plate B springs front and rear pres...

Page 196: ...B spring front Set guide plate B Set guide plate B spring rear 1436 1437 Stopper plate front Stopper plate rear Set guide plate B 1435 1434 SCREW SCREW 1488 1487 Master flange assembly rear Remove 2...

Page 197: ...lates front and rear are assembled back on the machine after the set guide plate B springs Therefore the set guide plate B must be pushed down when attaching the stopper plates on the machine 6 Detach...

Page 198: ...he machine power 2 Detach the master making cover front by removing screws M4x8 4pcs 3 Detach the master making PCB by removing screws M3x6 2pcs 4 Gently pull out the antenna connector and detach the...

Page 199: ...e pulse motor and unplug the connector from the write pulse motor 5 Remove screws M3x6 2pcs and detach the write pulse motor assembly together with the timing belt Precaution in Reassembly When instal...

Page 200: ...power 2 Open the master making unit upper cover and remove the master roll 3 Detach the two snap rings from the shaft of the write roller 4 Slide the two metal bushings inward on the write roller shaf...

Page 201: ...r cover and remove following items Master roll master making cover front Write pulse motor assembly Master guide gate excluding A3 Ledger machines 3 Detach the write roller pulley by removing a screw...

Page 202: ...power 2 Open the master making unit upper cover and remove following items Master roll master making cover front Write pulse motor assembly 3 Detach the reusable bands 3 locations from the bracket of...

Page 203: ...cover and remove following items Master roll master making cover front Write pulse motor assembly Load pulse motor assembly 3 Unplug the sensor connector remove screws M3x6 2pcs and detach the cutter...

Page 204: ...and switch off the machine power 2 Open the master making unit upper cover and remove following items Master roll master making cover front Write pulse motor assembly Load pulse motor assembly 3 Unpl...

Page 205: ...y removing screws M3x6 2pcs 4 Detach the spur gear by removing screws M3x8 1pc 5 Detach the snap ring from the rear side unhook the metal bushing from the rear side frame and slide it inward Slide the...

Page 206: ...t and switch off the machine power 2 Open the master making unit upper cover and remove following items Master roll master making cover front Write pulse motor assembly Load pulse motor assembly Cutte...

Page 207: ...Open the pressure plate remove the following components Master roll Master making cover front Write pulse motor assembly Load pulse motor assembly Cutter cover assembly Master loading guide Load roll...

Page 208: ...1 Pull out the master making unit and switch off the machine power 2 Open the pressure plate remove the following components Master roll Master making cover front Master guide gate Write pulse motor a...

Page 209: ...y Load pulse motor assembly Cutter cover assembly Master loading guide Clamping guide roller Cutter guide assembly 3 Detach the spur gear by removing a screw M3x8 1pc 4 Remove the E rings from both si...

Page 210: ...he master making cover front by removing screws M4x8 4pcs 3 Unplug the master flat cable from the master making PCB 4 Remove a screw M3x8 1pc and detach the flat cable bracket Then unhook the flat cab...

Page 211: ...master making unit and disengage it from the maser making unit 6 Push both the flat cable guiding box and flat cable support plate back into the machine 7 From the top of the master making unit remov...

Page 212: ...t over the hooks on the front tip of the flat cable support plate and hook the catch on the flat cable bracket on the rectangular hole on the master making unit front frame Damper gear Support hooks o...

Page 213: ...otor assembly Cutter cover assembly Master loading guide Clamping guide roller Cutter guide assembly master stocker roller pulley 3 Remove the master making unit from the machine 4 Detach the master s...

Page 214: ...f the master stocker guide plate may stick if the master stocker spring is hooked twisted between the master stocker lever and master stocker guide plate After hooking the spring check and confirm tha...

Page 215: ...ster to the marking made The measured length should be 18mm plus or minus 1mm 3 If the measurement is out of the specified range make an adjustment using test mode No 543 master clamp range adjustment...

Page 216: ...rint B to make a master and then make prints 2 Check by folding the printed paper and look through the top and bottom folded print If the horizontal line length is twice as long as the vertical line l...

Page 217: ...en pin No 1 and pin No 3 of connector CN6 of the Master making PCB 4 Confirm that the measured voltage is between 0 8 volt and 1 2 volts 5 If the voltage is not within the above given range slowly and...

Page 218: ...RISO Inc Technical Services Support US RISO COM CHAPTER 13 MASTER MAKING SECTION 13 40 MEMO...

Page 219: ...T20 T24 T25 14 11 T89 T91 T92 14 12 T93 T94 T95 T96 14 13 T97 T98 002 to 053 14 14 T98 054 to 129 14 15 T98 245 to 979 T99 14 16 A01 A02 A04 14 17 A05 A06 14 18 A07 A08 A09 A10 14 19 A16 A17 A34 14 20...

Page 220: ...r type 520 Error point 1 Error type The order of error priority is as specified below 2 Error point The error point classification are as specified below Error Point Description 0XX System hardware so...

Page 221: ...m EEPROM write error T93 NET C hardware error T94 Call service error TPH T95 FRAM error T96 Data not input T97 PC card access error T98 Hardware error Error Type Description A01 Master feed error A02...

Page 222: ...removal D22 Print drum removal command Error type Description E01 Replace battery E02 Maintenance call Error type Description F01 No master on print drum F02 Master image larger than paper size 1 F03...

Page 223: ...r lock Description T02 xxx System Error Press Reset Key If Recovery has Failed Call Service To reset display Press Reset Key or turn OFF and ON the power Error Point Error Conditions 400 Both the uppe...

Page 224: ...e action the detection sequence of clamp sensors A B are abnormal 505 At the start of print drum Position A compensation movement the detection sequence of clamp sensors A B are abnormal 506 At the st...

Page 225: ...respond with the programmed position GA control error 612 The print positioning key is pressed with vertical print position information undefined Error Type T11 Print positioning pulse motor lock Desc...

Page 226: ...master compression motor operates in the compress direction 309 Master compression motor encoder sensor count did not change as the master compression motor activated in the compress direction and mov...

Page 227: ...to the AF unit within the set time 160 AF unit detection signal went OFF while the AF unit is in operation 161 AF unit not connected Error Type T14 Flatbed error Description T14 xxx System Error Pres...

Page 228: ...e print drum lock solenoid is activated Error Type T19 Thermal pressure motor lock Description T19 xxx System Error Press Reset Key If Recovery has Failed Call Service To reset display Press Reset key...

Page 229: ...437 Paper ejection encoder sensor status does not change within 10 milliseconds after the paper ejection motor is activated 442 Though the paper ejection wing motor stopped correctly at the wing senso...

Page 230: ...ts movement This is to protect the machine parts Error Type T91 Panel EEPROM error Description T91 xxx System Error Press Reset Key If Recovery has Failed Call Service To reset display Press Reset Key...

Page 231: ...er making unit in operating position or when the master making unit is inserted in operating position while the power is ON Error Type T95 FRAM error Description T95 xxx System Error Press Reset Key I...

Page 232: ...ile information folder is already in use 993 PC card access error Incorrect setting on the readout address when sending data to the machine 994 PC card access error Unsuccessful file deleting Error Ty...

Page 233: ...de 072 Communication error between SH PCB and MCTL PCB 08 on MCTL PCB side 073 Communication error between SH PCB and MCTL PCB 09 on MCTL PCB side 074 Communication error between SH PCB and MCTL PCB 1...

Page 234: ...on MCTL PCB side 937 Undefined serial number 938 FRAM version down 947 24V A does not go ON Possible broken Fuse for 24V A area 948 24V A does not go ON Possible broken Fuse for 24V B area 949 24V A d...

Page 235: ...ng the master positioning or at start of master making operation 211 Master positioning sensor is ON during standby 214 Master positioning sensor is ON at the start of master making 215 Faulty gate ar...

Page 236: ...was ON at the completion of the master disposal 312 Master disposal jam sensor was ON at the start of the master making 315 Master disposal jam sensor was ON after the completion of the recovery move...

Page 237: ...a paper misfeed Error Type A08 Paper jam on print drum Error Point Error Conditions 410 Paper ejection sensor was OFF when paper should have arrived and the paper sensor was OFF when the machine stopp...

Page 238: ...t Take Out Master and then Close Master Making Unit Cover To reset display Open the Master making unit remove the master and close the master making unit Error Point Error Conditions 209 Cutter HP swi...

Page 239: ...ed Error Type B23 Job separator No tape Description B23 xxx No Paper Tape in Job Separator Replace Tape Roll To reset display Press Reset Key and set paper tape in Job Separator Error Point Error Cond...

Page 240: ...equest error 915 MIB no reply 917 Communication error on the network 920 Error detected by Network Interface Card NIC NAK negative acknowledgement was received Error Type B33 IP address set up error D...

Page 241: ...twice in succession at 10 milliseconds intervals during master transport 240 Master remaining amount is zero from the RF Tag information 253 Masterless error was detected twice consecutively on one sa...

Page 242: ...t drum is used Error Type D01 Print drum not set Description D01 xxx Set Print Cylinder Drum in Place To reset display Set the print drum in the machine Error Point Error Conditions 526 Print drum is...

Page 243: ...4 Master making unit is not set both the safety switch and lock sensor are OFF 226 Master making unit safety switch is still OFF when the master making unit is set in position 227 Master making unit l...

Page 244: ...e To reset display Set correct master roll in the machine Error Point Error Conditions 236 Incorrect master roll 237 Master roll RF Tag not detected 238 Master roll RF Tag communication error Communic...

Page 245: ...ady for removal Description D19 xxx Master Making Unit has been Unlocked To reset display Pull out the master making unit Error Point Error Conditions 223 Master making unit is unlocked for its remova...

Page 246: ...reset the maintenance call value setting by test mode Error Point Error Conditions 011 Master counter reached the value set for the maintenance call value set by test mode The message appears when eit...

Page 247: ...18 Paper size does not match with the image size on the print drum at the start of printing The paper size is smaller than the image size on the master Error Type F03 Multi up printing Incorrect paper...

Page 248: ...appear when print cylinder drum type is selected Invalid Print Cylinder has been Selected Change Cylinder or Reselect Cylinder Size To reset display Select the same drum as specified or install the sa...

Page 249: ...e Original on Stage Glass To reset display Remove original from AF and set it on the stage glass Error Point Error Conditions 904 Reproduction size from A4 size reduced to card size is selected and th...

Page 250: ...ions 956 Auto printer selection is disabled due to linked printer error Error Type F66 Linked printer saddle stitching is disabled Description F66 xxx Saddle Stitching is Not Available with This Paper...

Page 251: ...rror Point Error Conditions 957 Set quantity of the specified color ink stock quantity is equal to or less than the calculated stock quantity Error Type F91 Master roll supply stock inventory Descript...

Page 252: ...elect a Print Density level of the first print proof read copy to match the ink To reset display Enter the required parameter value 1 light to 5 dark Message H4 Master Density Description H4 Select th...

Page 253: ...sponding Value A10 AF original feed error 0 1 A09 Paper ejection error 1 2 A08 Paper jam on print drum 2 4 A07 Paper feed error 3 8 Example If A10 and A08 jam errors occur at the same time the panel m...

Page 254: ...RISO Inc Technical Services Support US RISO COM CHAPTER 14 PANEL MESSAGE 14 36 RZ5 Revision 1 0 MEMO manuals4you com...

Page 255: ...CBs 17 2 2 Power supply 17 3 3 Master making area 17 4 4 Paper feed area 17 5 5 Scanning area 17 6 6 Paper receiving area 17 7 7 Main components area 17 8 8 Master removal area 17 9 9 Operation panel...

Page 256: ...ving Area TPH unit CN09 CN19 Print drum signal CN18 Master making unit Print Drum Area Master Making Area Scanner Area SH I F Scanner unit CN10 CN17 Bottom front area 2 CN21 Machine Center Area CN04 C...

Page 257: ...nner Unit PW GND 10 9 11 Auto Shut OFF 24V OP 9 9 VH9P 10 9 M OUT M OUT 1 2 GND GND 24V A 5 1V 3 4 2 1 N C IL 24V IL RL N C 1 2 3 4 CN3 CN8 CN7 PF 3 VH3P CT4P VH4P VL2P S N C S GND 5 1V GND GND 24V GN...

Page 258: ...11 14 13 12 15 16 16 B16 15 B15 14 B14 13 B13 12 B12 10 B10 11 B11 9 B9 8 B8 7 B7 6 B6 5 B5 4 B4 3 B3 1 B1 2 B2 19 20 16 17 18 15 14 23 22 21 9 10 11 7 8 5 6 3 4 2 1 12 13 24 3 2 1 2 1 4 A B 24V 24V A...

Page 259: ...13 10 08 07 05 06 02 03 01 01 02 12 07 05 03 04 06 08 09 11 10 14 13 15 Main Motor Relay GND to CN7 1P Elevator Lower Safety SW Elevator Upper Safety SW Elevator Upper Safety SW Mini CT40P Mini CT20P...

Page 260: ...20 19 18 17 TRIG GND LST GND DCLK GND SD7 13 15 16 14 11 12 10 SD5 GND SD6 GND GND SD4 GND 32 34 33 28 30 31 29 27 26 25 24 23 22 21 20 19 18 17 13 15 16 14 11 12 10 5V POWER 01 05 07 08 06 03 04 02...

Page 261: ...ntrol pulse motor A P Control pulse motor B Pressure control pulse motor A Separation Fan 1 OUT Separation FAN 1 GND Pressure solenid 24VA Pressure solenoid Pressure HP sensor 5V POWER GND DC CT3P CT3...

Page 262: ...amp Sensor B GND 5V POWER GND Stage Cover Set Sensor WU5V N C N C N C N C Stage Cover Set Sensor 1 CT3P CT3P 3 2 2 1 3 Clamp Sensor B CT3P 1 3 2 Vertical Positioning HP Sensor CT3P 1 2 3 Clamp Sensor...

Page 263: ...vator Motor OUT 2 Elevator Motor OUT 1 Mini CT30P Junction Connector CT2P A1 A15 A1 A15 B1 B15 B15 B1 03 03 to Machine to Elevator Motor Unit GND Master Compression FG Sensor GND 5V POWER 5V POWER Mas...

Page 264: ...13 14 15 GND GND RTS CTS SCK GND RXD VISPQ GND SH SLEEP WAKEUP SW SIGNAL WAKEUP LED GND WAKEUP SW VIPRQ GND GND HE DCLK SDATA HSYNC GND GND PDATA GND RIP DET SIGNL VSYNC AUX WUP_LED LATCH WAKEUP SOUT...

Page 265: ...king Motor 24V Inking Motor OUT VCC Inking Motor FG Sensor Temperature Sensor Bottle Set Switch VCC GND VCC Overflow Sensor Ink Sensor N C N C N C GND GND B15 B17 B16 B13 B14 B12 B11 B6 B8 B10 B9 B7 B...

Page 266: ...1 17 Job Separator IV 8 9 4 6 5 7 2 3 1 13 15 14 10 12 11 7 12 14 15 13 10 11 8 9 3 5 6 4 2 1 9 7 8 6 5 2 4 3 1 10 13 15 14 12 11 26 31 32 29 30 27 28 17 22 24 25 23 19 21 20 18 40 38 39 36 37 33 34...

Page 267: ...3 15A Cutter motor Read pulse motor Print registration pulse motor Load pulse motor Write pulse motor Suction fan Master stocker solenoid Pressure solenoid Print drum lock solenoid Paper feed clutch F...

Page 268: ...RISO Inc Technical Services Support US RISO COM CHAPTER 17 WIRING DIAGRAM 17 14 MEMO...

Page 269: ...Support US RISO COM CHAPTER 1 MAINTENANCE 1 1 Contents Preface 1 2 Caution 1 3 Warning 1 4 1 Work Precautions 1 5 2 JIGs 1 8 3 NOTICE Sheet 1 9 4 Exterior Cover Removal 1 11 5 Opening the PCB Brackets...

Page 270: ...ISO PRINTER model RZ5 series This manual provides procedures for removing and installing major components Following these procedures will minimize machine malfunctions This information and format will...

Page 271: ...angerously or explode 3 Never disassemble the battery or press it into deformation DANGER If you disassemble the battery the gas pouring out of the inside may hurt your throat or the negative lithium...

Page 272: ...cal connectors or when connecting a Meter 2 WARNING The back light tube of LCD of the Control Panel on this Model contains mercury which must be recycled or disposed of as hazardous waste 3 Always con...

Page 273: ...em area At the same time examine the cause of the problem and determine whether the part needs to be removed or disassembled Next proceed according to the procedures presented in the Technical Manual...

Page 274: ...capacity can not only damage parts but may cause fires Be careful not to drop image scanners thermal print heads and other sensors as they can be easily damaged Interrupt types Reflective types Trans...

Page 275: ...s Celsius Humidity range 40 70 No condensation allowed 4 Those with radiant heat sources and any locations in the direct path of air from air conditioners or heaters 5 Any poorly ventilated location 6...

Page 276: ...6007 005 Spring Screen 2 pieces required Cut the ring end to make into hook as shown on the photograph and attach wire tie bar on the other end 016 16141 003 8mm Dia x 160mm Shaft JIG 2 pieces require...

Page 277: ...RISO Inc Technical Services Support US RISO COM CHAPTER 1 MAINTENANCE 1 9 3 NOTICE Sheet...

Page 278: ...RISO Inc Technical Services Support US RISO COM CHAPTER 1 MAINTENANCE 1 10 MEMO manuals4you com...

Page 279: ...r feed side and screws M4x8 2pcs on the paper ejection side and then dismount the front cover together with the front door Master making unit cover front 1 With the machine power on press the green re...

Page 280: ...w holes behind Lift the stage cover off the machine Side cover paper ejection 1 Remove screws M4x8 2pcs and dismount the side cover paper ejection Rear side cover paper ejection 1 Remove the following...

Page 281: ...dismount the rear cover Side cover paper feed Remove screws M4x8 2pcs and dismount the side cover paper feed Rear side cover paper feed 1 Remove the following covers Rear cover Scanner cover paper fee...

Page 282: ...and dismount the scanner cover paper ejection Scanner cover rear 1 Dismount the stage cover 2 Remove screws M4x8 3pcs and dismount the scanner cover rear Operation panel 1 Remove screws M4x8 3pcs 2 Li...

Page 283: ...PCB Bracket 1 Switch off the power and dismount the rear cover 2 Remove screws M4x8 5pcs and slowly swing open the PCB bracket on which the power supply and mechanical control PCBs are mounted SH3M2 P...

Page 284: ...RISO Inc Technical Services Support US RISO COM CHAPTER 1 MAINTENANCE 1 42 MEMO manuals4you com...

Page 285: ...COM CHAPTER 18 ELECTRICAL COMPONENTS 18 1 CHAPTER 18 ELECTRICAL COMPONENTS Contents 1 Motor 18 2 2 Fan Solenoid Solenoid Clutch 18 4 3 Photoelectric Sensors 18 6 4 Other Sensors Switches Volume Dial...

Page 286: ...RISO Inc Technical Services Support US RISO COM CHAPTER 18 ELECTRICAL COMPONENTS 18 2 1 Motor A 1801 B C G F E D I O N M L K J 1802 H...

Page 287: ...o m e s l u p e t i r W r e l l o r e t i r W e h t s e v i r D 2 6 4 0 3 6 4 0 H e s l u p g n i w n o i t c e j e r e p a P r o t o m n w o d d n a p u g n i w n o t c e j e r e p a P e h t s e t a...

Page 288: ...RISO Inc Technical Services Support US RISO COM CHAPTER 18 ELECTRICAL COMPONENTS 18 4 2 Fan Solenoid Solenoid Clutch 1804 1805 A B C D E F G...

Page 289: ...k c o L 8 8 4 0 C n a f n o i t c u S t i n u n o i t c u S e h t o t n o r e p a p e h t s l l u P 1 6 6 0 D d i o n e l o s k c o l m u r d t n i r P m u r d t n i r P e h t s k c o l n u r o s k c...

Page 290: ...RISO Inc Technical Services Support US RISO COM CHAPTER 18 ELECTRICAL COMPONENTS 18 6 1807 1808 3 Photoelectric Sensor A B C D E F G H I J K L M N O a b c d e f g h i j k m n o p q...

Page 291: ...n i k n I e v i t p u r r e t n I r o t o m g n i k n I e h t f o n o i t a t o r e h t s k c e h C 2 1 8 0 a r o s n e s P H e r u s s e r P e v i t p u r r e t n I n o i t i s o p e m o h e r u s s...

Page 292: ...RISO Inc Technical Services Support US RISO COM CHAPTER 18 ELECTRICAL COMPONENTS 18 8 1811 1810 A B C D E F G H 1 4 Other Sensor Switches Volume Dial I J K L M H 2 Excludes A3 size cutter unit...

Page 293: ...h t n o k c o l e h t s e s a e l e R 0 1 4 0 G y t e f a s t i n u g n i k a m r e t s a M h c t i w s t i n u g n i k a m r e t s a M e h t f o e c n e s e r p e h t s t c e t e D h c t i w s y t e...

Page 294: ...i t c e t e d l a n i g i r o F A l a n i g i r O e h t f o e c n e s e r p e h t s t c e t e D 4 0 0 3 C r o s n e s n o i t a r t s i g e r F A s u t a t s r e f s n a r t l a n i g i r O e h t s k...

Page 295: ...RISO Inc Technical Services Support US RISO COM RZ 3 5 SERIES PARTS LIST Version 3 0 February 2005 Published by RISO KAGAKU CORPORATION Overseas Technical Department...

Page 296: ...RISO Inc Technical Services Support US RISO COM...

Page 297: ...Dpi REF RZ390 D600 UI RZ310 D600 UI USA 200 volts RZ370 D600 UP RZ370 D600 EP RZ300 D600 EP Asia 100 volts RZ370 D600 AN RZ370 D600 AW RZ330 D600 AW China200 volts RZ370 D600 C CN RZ 5 Series Area Vol...

Page 298: ...RISO Inc Technical Services Support US RISO COM...

Page 299: ...RISO Inc Technical Services Support US RISO COM Electrical Component Area 1 Drum Area 1 2 3 4 Master Removal Area 1 2 3 Drum Rail Area Compnent 1...

Page 300: ...RISO Inc Technical Services Support US RISO COM Paper Receving Tray Separator Area Paper Feed Tray Roller System Area Component 2 Master Making Area 1 2 3 4 manuals4you com...

Page 301: ...RISO Inc Technical Services Support US RISO COM Scanner Area 1 2 Suction Area Component 3 Stage Cover Area manuals4you com manuals4you com...

Page 302: ...RISO Inc Technical Services Support US RISO COM Elevator Safety SW Area Electrical Component Area 2 3 Component 4 Scraper Area Clamp Area Drive Machanism Area 1 2 3 manuals4you com...

Page 303: ...Area 36 Fig 19 Scanner Area 1 38 Fig 20 Scanner Area 2 40 Fig 21 Master Making Area 1 42 Fig 22 Master Making Area 2 44 45 Fig 23 Master Making Area 3 47 48 Fig 24 Master Making Area 4 50 Fig 25 Maste...

Page 304: ...Services Support US RISO COM B C C A A B 4 28 23 25 16 16 17 18 17 18 22 15 10 28 5 6 27 24 5 3 3 2 1 7 16 16 9 15 12 22 20 11 19 17 18 17 18 13 14 13 12 14 21 8 29 26 Fig1 Main Body Area I 1 Version...

Page 305: ...10003 002 Bottom Stay Main Frame 2 13 023 10018 000 Spacer Rubber Foot 4 14 660 01000 013 Rubber Foot K 40 4 15 023 10024 000 Noise Absorber Bottom Main Frame 2 16 023 10008 004 Transportation Suppor...

Page 306: ...t US RISO COM A A Fig8 d 2 1 3 5 5 7 9 40 27 30 29 28 5 31 32 23 32 33 24 25 26 5 13 10 20 21 11 12 13 14 15 17 19 18 15 13 17 19 22 6 4 8 34 35 36 37 38 39 Fig2 Scraper Area Fig3 b Fig3 c Fig31 a I 3...

Page 307: ...329 002 Shaft Pick Up Roller 1 12 612 10021 107 Gear M0 8X33X7 4 1 13 607 16001 000 Metal F10X15 14X6 18X2 3 14 023 12328 103 Support Pick Up Roller Shaft 1 023 12305 006 Pick Up Roller RZ 15 16 2 15...

Page 308: ...S RISO COM B A B A 16 6 9 11 19 31 21 28 22 28 24 25 27 29 30 26 23 15 8 7 2 5 3 1 4 10 12 11 6 14 13 32 33 35 34 20 18 19 17 15 16 Fig3 Elevator Safety SW Area Fig28 a Fig2 b Fig31 e Fig4 f Fig30 d F...

Page 309: ...r Safety SW 1 13 023 12233 102 Bracket Lower limit Sensor 1 14 444 30008 002 Sensor LG 248Nl1 1 15 023 12202 002 Spring Elevator 2 16 023 12203 009 Bracket Elevator Spring P F 2 17 023 12231 002 Hook...

Page 310: ...ervices Support US RISO COM A A 33 5 6 3 1 34 35 2 9 14 15 13 12 10 4 14 15 16 17 18 18 17 16 22 24 25 32 26 31 30 28 29 23 10 37 36 21 20 19 11 8 7 Fig3 f Fig4 Paper Feed Tray I 7 Version 3 0 38 38 2...

Page 311: ...M1X50X6 1 10 444 33006 000 Sensor PS 117ED1 1 11 023 12139 106 Side Guide F P F T 1 12 023 12140 104 Side Guide R P F T 1 13 023 12147 001 Seal Setting Instruction P F T 1 14 023 12108 006 Lever P F...

Page 312: ...RISO Inc Technical Services Support US RISO COM A A 8 9 10 7 5 6 15 14 16 22 23 17 20 18 1 19 21 4 11 13 2 3 12 Fig5 Drive Mechanism Area 1 Fig31 a Fig31 b I 9 Version 3 0 manuals4you com...

Page 313: ...sition 1 9 023 15103 005 Cover Ver Print pos Planet Gear 1 10 612 10014 003 Gear M1X126X7 5 1 11 023 15098 001 Gear Base Block Vertical Gear 1 12 023 15056 104 Timing Cam 1 13 023 15055 000 Sector Cam...

Page 314: ...RISO Inc Technical Services Support US RISO COM 26 7 8 6 3 2 9 10 21 20 19 18 23 14 15 22 17 16 12 1 13 11 4 5 Fig6 Drive Mechanism Area 2 24 25 Fig31 b Fig31 a I 11 Version 3 0 manuals4you com...

Page 315: ...ressure Control 1 10 444 30008 002 Sensor LG 248Nl1 1 11 023 53010 100 Wire Harness Paper Ejection Rear 1 12 023 15031 004 Gear Wheel Pressure Control 1 13 023 15033 104 Rotation Plate Pressure Contro...

Page 316: ...l Services Support US RISO COM A A Fig30 a Fig31 d 16 17 25 20 18 33 1 32 8 9 10 11 12 13 14 15 5 6 7 4 3 2 22 21 23 19 24 30 31 29 26 28 27 Fig7 Drive Mechanism Area 3 Fig30 b Fig30 c I 13 Version 3...

Page 317: ...x 57x 023 75126 055 Main Gear Assy A4 8 14 1 31x 30x 51x 50x 023 75125 059 Main Gear Assy B4 8 14 1 33x 8 023 15089 002 Joint Collar Drive 1 9 023 15003 000 Shaft Joint Drive 1 10 023 15002 004 Main S...

Page 318: ...RISO COM Fig8 Roller System Area Fig2 d I 15 49 48 47 46 45 44 43 42 40 41 37 39 38 51 52 32 34 33 30 29 29 12 11 13 9 7 13 22 19 18 17 14 9 27 26 23 21 24 20 10 25 31 28 36 35 8 8 16 15 50 4 3 2 3 5...

Page 319: ...28 000 Lock Lever Stripper Unit 1 11 023 12503 002 Bearing Timing Roller 1 42 018 31614 001 Ground Spring Roller System 1 12 612 02101 207 Gear M1X15X12 1 43 023 12412 007 Arm Stripper pressure 1 13 6...

Page 320: ...ices Support US RISO COM A A B B 25 26 27 24 24 23 24 22 21 20 19 11 23 24 18 3 2 2 1 3 4 5 18 29 29 32 30 31 33 28 15 16 17 17 16 12 10 9 7 6 8 11 13 14 Fig9 Drum Area 1 Fig11 a Fig11 b I 17 34 Versi...

Page 321: ...PCB 1 14 023 17178 304 Drum PCB 1 15 023 17171 008 Drawer Connector Ass y Drum 1 16 023 17144 000 Spring Drawer Connector 2 17 635 10009 004 Stepped Screw F5X26 M3X4 2 18 023 17192 005 Stay Drum Fram...

Page 322: ...Inc Technical Services Support US RISO COM A B A B 19 17 18 15 14 7 13 4 5 6 3 2 27 22 21 23 29 26 26 30 31 28 24 25 7 8 9 10 12 11 23 20 1 16 Fig10 Drum Area 2 I 19 32 32 Version 3 0 33 33 manuals4yo...

Page 323: ...37x 59x 57x 32 023 17257 000 Light Absorber Strip 65X18 2 33x 5 023 17190 100 Ink Blocking Sheet A4 1 31x 30x 51x 50x 33 023 17342 007 Sheet Clamp Plate Base 2 5 023 17189 101 Ink Blocking Sheet B4 1...

Page 324: ...RISO Inc Technical Services Support US RISO COM B B A A 20 17 21 18 19 1 3 4 5 2 22 11 13 12 7 6 10 9 15 8 16 14 Fig11 Drum Area 3 Fig9 a Fig9 b I 21 Version 3 0 manuals4you com...

Page 325: ...e Guide Assy 6 15 1 6 023 17155 002 Cartridge Guide Lower 1 7 023 17160 006 Maintenance Cap 1 8 023 17158 001 Bracket Ink Bottle Set SW 1 9 023 17157 102 Bottle Catch 1 10 023 17026 105 Bottle Set SW...

Page 326: ...ervices Support US RISO COM A A B C C B 6 6 4 4 32 2 3 5 2 3 2 3 1 8 7 14 15 11 13 12 10 9 11 25 24 22 21 20 19 18 27 17 16 29 23 28 26 13 12 Fig12 Drum Area 4 RZ 59x 57x 39x 37x I 23 30 31 31 Version...

Page 327: ...Ink Blocking Plate 2 14 023 17228 000 Base Ink Blocking Plate Rear 1 15 023 17226 007 Ink Blocking Plate Rear 1 023 75090 050 Squeegee Unit A3 16 30 1 39x 37x 57x 59x 16 023 17030 005 Squeegee Roller...

Page 328: ...rt US RISO COM A A B B C C 6 6 4 4 36 2 3 5 2 3 2 3 1 8 7 14 15 11 13 12 10 9 11 25 24 22 32 21 20 30 19 18 33 33 27 17 16 29 34 23 28 31 26 13 12 Fig13 Drum Area 4 RZ 51x 50x 33x 31x 30x 35 35 Versio...

Page 329: ...027 008 Gear M0 8X19X4 1 15 023 17226 007 Ink Blocking Plate Rear 1 26 612 10028 004 Gear M0 8X43X3 1 27 023 17125 103 Side Frame R Squeegee 1 023 75092 053 Squeegee Unit A4 16 34 1 31x 30x 51x 50x 28...

Page 330: ...Inc Technical Services Support US RISO COM Fig29 b Fig31 a Fig29 A b Fig14 Drum Rail Area 23 22 24 25 26 20 21 12 10 14 13 4 2 1 5 4 11 9 9 7 8 6 1 5 3 16 15 17 19 18 I 27 Version 3 0 27 manuals4you...

Page 331: ...17087 201 Drum Lock Base 1 11 490 50006 009 Solenoid Tds 10A 1056 1 12 023 17132 002 Shaft Drum Solenoid Lever 1 13 023 17131 200 Drum Solenoid Lever 1 14 023 17082 005 Spring Drum Lock 1 15 023 2840...

Page 332: ...RISO Inc Technical Services Support US RISO COM 8 4 11 10 9 3 2 1 10 5 6 7 Fig15 Clamp Area Fig31 a Fig31 b I 29 Version 3 0 manuals4you com...

Page 333: ...2 12315 000 Gear M1X31X6 1 3 023 75152 056 Disc Clamp Sensor Ass y 1 4 023 26000 003 Bracket plate Clamp drive 1 5 612 11304 005 Gear M0 8X37 M1X15 1 6 612 81303 006 Gear M0 8X35 M0 8X15 1 7 030 19205...

Page 334: ...hnical Services Support US RISO COM A B B A 11 16 31 15 10 9 7 8 18 19 20 26 24 25 23 22 21 28 27 29 6 17 16 6 30 4 1 11 13 14 2 5 2 15 3 Z VIEW Z 12 Fig31 a Fig16 Separator Area I 31 Version 3 0 manu...

Page 335: ...1 13 023 21005 007 Stopper Separator 1 14 635 17614 108 Stepped Screw 6X1 7 M4X4 1 15 020 13114 105 Fixing Pin 2 16 023 21027 000 Spacer Cylinder Base Air Pump 1 023 75077 054 Air Pump Assy 17 29 1 17...

Page 336: ...ices Support US RISO COM A A I 33 12 10 7 21 22 16 19 20 17 24 16 25 39 29 27 26 30 28 31 32 34 36 35 15 14 37 33 38 18 3 23 11 8 9 40 13 5 8 6 7 4 1 2 1 Fig17 Suction Area RZ3 series Fig31 a Version...

Page 337: ...023 21392 000 Mount Bracket Rear Suction Unit 1 9 023 21321 006 M Wing Rear 1 10 023 21323 009 S Wing Rear 1 11 023 21325 001 Shaft Wing Rear 1 12 023 21371 003 Roller Plate Transfer Belt 1 13 017 132...

Page 338: ...COM A A C B D D C B 12 10 7 21 22 16 19 20 17 24 16 25 48 30 28 31 32 33 34 35 36 43 16 29 44 46 45 15 14 47 18 3 23 11 8 9 49 13 5 8 6 7 4 1 2 1 Fig31 a 39 37 38 42 16 16 40 41 Fig17 A Suction Unit R...

Page 339: ...ction 1 11 023 21325 001 Shaft Wing Rear 1 45 017 13258 004 De Electricity Brush Suction 1 12 023 21371 003 Roller Plate Transfer Belt 1 46 023 21801 008 Seal Folding Tray Inst P Rcv T 1 13 017 13216...

Page 340: ...nc Technical Services Support US RISO COM 16 5 2 1 8 7 6 4 23 22 15 5 7 6 3 18 19 20 17 15 5 8 9 3 4 7 6 11 12 13 14 4 10 8 13 14 11 12 21 3 Fig18 Paper Receiving Tray Area I 35 Version 3 0 manuals4yo...

Page 341: ...9 023 21607 201 Paper Guide R P Rcv T 1 10 023 21606 205 Paper Guide F P Rcv T 1 023 75147 052 Flap P Rcv T Ass y 4 11 023 21614 003 Flap Cover P Rcv T 4 12 023 21615 204 Holder Flap P Rcv T 4 13 023...

Page 342: ...35 35 35 36 11 35 33 32 39 31 37 30 11 5 10 9 7 8 6 5 29 27 28 26 25 24 23 1 2 2 4 16 18 17 12 16 15 14 16 20 19 13 21 22 3 3 2 2 18 17 16 14 15 16 35 37 36 38 34 Fig19 Scanner Area 1 Fig20 a Fig31 d...

Page 343: ...ess Guide Plate 1 9 021 51121 007 Wire Harness ASM H Psens 1 10 021 50535 002 PCB Pba Chukei 1 11 021 17546 007 Plate Plt Hinge Scanner 2 12 021 17538 209 Frame Frm Upper Scanner 1 13 021 17515 004 Sp...

Page 344: ...COM A C A B B C 12 16 13 8 17 14 15 18 17 20 9 17 10 11 21 19 15 14 17 30 32 33 31 37 34 1 7 1 2 3 4 6 5 39 40 17 22 24 26 25 17 23 27 17 23 29 28 35 36 6 28 38 37 28 38 28 Fig20 Scanner Area 2 Fig19...

Page 345: ...Inverter Mlr Inv 1 12 021 17509 004 Mirror Carriage 1 Mir 1 1 13 021 17555 006 Adj Bracket Rear BKT ADJ CR1 1 14 021 17528 009 Plate Spring Mirror 1 Spr Mir 1 2 15 021 17589 008 Sponge Mirror 1 Spng...

Page 346: ...er Making Area 1 24 7 9 8 34 28 29 30 31 32 27 33 35 36 37 39 21 22 43 42 41 40 19 17 25 26 18 20 15 23 44 45 14 15 16 17 13 24 6 11 10 12 Fig22 a Fig24 a Fig24 b Fig24 c Fig24 d Fig22 b Fig30 a Fig30...

Page 347: ...g PCB 1 41 023 28403 008 Spring Safety SW Drum Mm 1 8 023 28250 309 Master Making PCB 1 42 023 28404 004 Bracket M M Unit Set SW 1 9 023 28239 208 Wire Harness M M Unit 1 43 023 53025 000 Safety SW As...

Page 348: ...15 62 65 64 63 14 1 9 8 43 7 6 5 4 19 17 2 3 21 66 22 59 56 54 58 49 48 50 47 46 52 30 27 28 25 26 24 23 26 25 33 30 28 42 32 31 29 41 34 40 39 40 36 37 38 35 55 45 31 44 48 51 53 51 57 20 18 Fig21 b...

Page 349: ...x 51x 50x 16 023 28426 105 Seal Master Making Unit 1 39 023 28024 007 Holding roller TA3 1 39x 37x 59x 57x 17 023 28418 005 Upper Bracket A3 Master End Sensor 1 39x 37x 59x 57x 39 023 28299 006 Holdin...

Page 350: ...Cover M M UP 1 61 023 28942 103 Seal TPH Cleaning Pic 1 62 023 28382 205 Bracket TPH Drawer Connector UP 1 63 023 28078 000 Spring Drawer Connecter 2 64 635 10002 000 Stepped Screw F4X4 5 M3X4 2 65 02...

Page 351: ...RISO Inc Technical Services Support US RISO COM...

Page 352: ...66 65 42 43 41 44 51 31 32 50 48 49 47 40 58 54 62 60 59 63 64 20 19 20 17 15 14 37 27 25 24 23 28 22 21 33 28 1 26 35 36 38 61 16 53 52 55 57 56 34 Fig22 b Fig22 c Fig23 Master Making Area 3 13 9 12...

Page 353: ...M Set Guide Plate 1 17 023 28073 008 Lower Stay M Making 1 45 023 28006 106 Master Flange Front 1 18 023 28245 003 Reinforce Plate Lower M M Unit 1 46 444 59006 106 RF Tag Reader Master 1 19 023 28124...

Page 354: ...er Case Master Holder 1 62 610 00022 003 Damper 2G50 C 10HG 1 63 023 28007 005 Master Flange Rear 1 64 019 15255 007 Guide Flange Master Holder 1 65 023 28378 100 Support Plate Rear Frame M M 1 66 665...

Page 355: ...RISO Inc Technical Services Support US RISO COM...

Page 356: ...36 31 37 31 36 35 40 32 39 27 30 44 41 43 42 29 26 24 25 9 30 28 33 6 6 5 51 49 50 48 46 45 47 10 11 12 8 31 7 31 36 38 31 3 1 2 17 18 15 14 13 17 21 22 19 23 20 4 16 Fig22 e Fig21 d Fig21 a Fig21 b F...

Page 357: ...Load Roller Upper B4 1 31x 30x 33x 51x 50x 14 023 28051 004 Guide Plate Stocker 1 38 023 28192 104 M Transfer Roller Short Width 2 15 023 28052 000 Hook Spring Stoker Guide Plate 1 39 444 39000 004 S...

Page 358: ...vices Support US RISO COM Fig24 Master Making Area 4 No Part No Part Name Q ty Remark No Part No Part Name Q ty Remark 53 023 28409 103 Guide plate B Master Set Guide Bar 1 31x 30x 51x 50x I 50B Versi...

Page 359: ...RISO Inc Technical Services Support US RISO COM...

Page 360: ...RISO Inc Technical Services Support US RISO COM A A 7 3 2 5 1 7 8 8 6 4 Fig25 Master Removal Area 1 I 51 Version 3 0 manuals4you com...

Page 361: ...ll 1 6 1 31x 30x 33x 51x 50x 1 023 24036 000 Cover Disposal Box 1 2 023 24035 209 Disposal Box 1 39x 37x 59x 57x 2 023 24110 200 Disposal Box ll 1 31x 30x 33x 51x 50x 3 023 24140 207 Box Lever Disposa...

Page 362: ...11 11 19 17 9 8 2 29 32 28 25 2 1 23 3 7 24 22 31 26 27 6 6 6 18 19 31 21 20 13 13 13 13 31 30 4 5 5 30 16 11 11 14 13 16 16 16 14 13 14 13 12 12 15 15 15 14 13 12 15 12 Fig26 Master Removal Area 2 R...

Page 363: ...023 24062 109 Plate M Rmv Pulley 4 13 023 24061 102 Pulley M Rmv 8 14 023 24063 202 Shaft Pulley M Rmv 4 15 023 24067 003 Spring Plate Pulley M Rmv 4 16 628 21401 009 Transfer Belt 2 2X140 4 17 023 24...

Page 364: ...COM A A 9 10 18 16 8 7 28 5 31 27 24 2 1 22 3 6 23 21 30 25 26 5 2 17 18 30 20 19 12 12 12 30 29 4 4 29 10 10 13 12 15 15 15 13 12 13 12 11 11 14 14 14 11 Fig27 Master Removal Area 2 RZ 51x 50x 33x 3...

Page 365: ...62 109 Plate M Rmv Pulley 3 12 023 24061 102 Pulley M Rmv 6 13 023 24063 202 Shaft Pulley M Rmv 3 14 023 24067 003 Spring Plate Pulley M Rmv 3 15 628 21401 009 Transfer Belt 2 2X140 3 16 023 24107 005...

Page 366: ...A A Fig31 a 29 28 3 4 35 36 37 7 31 30 22 34 33 34 32 2 56 53 47 24 25 26 23 6 12 15 15 11 13 5 20 17 18 19 45 48 1 52 22 7 44 43 46 47 41 42 38 39 40 49 50 51 54 Fig3 a 10 8 9 16 21 18 14 17 16 Fig2...

Page 367: ...x 45 612 11103 000 Gear M0 8X15X7 1 12 023 24124 007 Hook Shaft M Removal Roller Lower 1 46 023 24074 000 Bracket FG Sensor Compression Plate 1 13 023 24125 100 Holding Plate Front M Rmv 1 47 444 3000...

Page 368: ...t US RISO COM A A Fig29 Electrical Component Area 1 RZ3 Panel 6 19 33 20 21 22 23 31 32 32 32 29 28 27 30 25 24 26 34 1 2 5 4 3 7 8 9 10 13 14 16 18 15 17 11 12 Fig30 a Fig30 b Fig31 d Fig31 c Fig14 b...

Page 369: ...eet Print Control RZ3 Eng mm 1 AW AN 20 660 05000 018 Magnet Catch SM 50P 1 3 023 37068 106 Sheet Print Control RZ3 Ch mm 1 C CN 21 023 34053 205 Bracket Sensor Front Cover 1 4 023 37076 001 Plate Mai...

Page 370: ...SO COM A A B C 7 20 1 2 6 5 3 8 9 10 11 14 15 17 19 16 18 12 13 Fig30 a Fig30 b Fig31 d Fig14 b 21 35 22 23 24 25 33 34 34 34 31 30 29 32 26 28 36 25 27 Fig 29 A Electrical Component 1 RZ5 Panel 4 15...

Page 371: ...F 1 5 023 37056 000 Wake Up Key 1 29 023 53014 008 Wire Harness Drum Drawer H 1 6 023 37047 001 Reset Key Pic 1 EP UP 30 023 53003 006 Wire Harness Master RF Tag 1 6 023 37046 005 Reset Key Eng 1 UI...

Page 372: ...trical Component Area 2 13 17 16 14 27 2 1 3 20 19 21 22 7 6 11 5 8 33 12 10 8 27 7 6 5 4 9 10 29 28 28 31 31 26 27 30 15 27 18 27 26 28 27 25 23 24 26 32 34 Fig3 d Fig19 b Fig32 a Fig21 a Fig21 b Fig...

Page 373: ...racket P Rcv Side Drive Interlock SW 1 13 023 50001 002 Hinge Upper PCB Bracket Ejection Side 1 14 023 50002 106 Hinge Lower PCB Bracket Ejection Side 1 15 023 50009 003 Bracket Upper Power Supply PCB...

Page 374: ...2 3 7 4 5 8 1 6 Fig3 e Fig28 a Fig29 c Fig19 d Fig29 d Fig2 a Fig15 a Fig15 b Fig5 a Fig20 b Fig5 b Fig16 a Fig6 a Fig6 b Fig7 d Fig14 a Fig21 e Fig19 c Fig17 a Fig31 Electrical Component Area 3 I 63...

Page 375: ...100 Wire Harness Panel 1 3xx 2 023 53027 002 Wire Harness Panel RZ5 1 5xx 3 023 53006 102 Wire Harness Upper 1 4 023 53012 200 Wire Harness FB Upper 1 3xx 4 023 53028 203 Wire Harness FB Upper RZ5 1...

Page 376: ...RISO Inc Technical Services Support US RISO COM 5 4 6 3 8 7 2 1 10 11 9 Fig32 Electrical Component Area 4 Fig30 a I 65 Version 3 0 manuals4you com...

Page 377: ...Option 7 023 50039 000 Wire Harness MR 1 Option 8 435 00047 004 Ferrite Core 1 Option 9 023 50003 005 Hinge Bracket Upper 1 Option 10 023 50016 000 Secure Bracket SH3M PCB 1 Option 11 023 50004 001 Hi...

Page 378: ...RISO Inc Technical Services Support US RISO COM 4 6 1 1 3 5 2 2 Fig33 Stage Cover Area I 67 Version 3 0 manuals4you com...

Page 379: ...ty Remark 023 75113 050 Unit Stage Cover 1 5 1 1 023 30008 000 Stage Cover 2 2 023 30070 008 Stage Cover Hinge Ass y 3 2 3 023 30007 004 Frame Stage Cover 1 4 018 16411 200 Original Holder Cover Upper...

Page 380: ...RISO Inc Technical Services Support US RISO COM 15 16 19 20 14 21 22 18 19 17 23 24 23 25 6 5 7 8 9 13 3 26 2 1 4 11 12 10 Fig34 Exterior Cover Area I 69 Version 3 0 27 manuals4you com...

Page 381: ...RZ570EP 26 023 34055 100 Black sheet Front door set sensor 1 2 023 34104 004 Emblem RZ570UP 1 RZ570UP 27 023 34054 007 Seal Magnet Adjuster 1 2 023 34105 000 Emblem RZ570AW 1 RZ570AW 2 023 34106 007...

Page 382: ...RISO Inc Technical Services Support US RISO COM manuals4you com...

Page 383: ...RISO Inc Technical Services Support US RISO COM II INDEX...

Page 384: ...RISO Inc Technical Services Support US RISO COM manuals4you com manuals4you com...

Page 385: ...Holder 1 23 64 25 019 35025 008 liner 1 23 26 26 020 11520 009 L O Sheet 1 4 2 27 020 11811 100 Spring B P F Pressure Adj 1 2 24 28 020 11813 006 Arm P F Pressure Adj 1 2 23 29 020 13114 105 Fixing P...

Page 386: ...ey BKT DV CR2 F 1 20 30 82 021 17564 005 Slide Guide Sllde Bush Carriage 8 20 17 83 021 17565 001 Guide Pulley Ply Turn 1 20 29 84 021 17567 004 Bracket HP SENS Scanner 1 19 7 85 021 17568 108 Blind C...

Page 387: ...2 004 Shaft P F Tray 1 4 23 140 023 12133 000 Adjuster Dial P F T 1 4 25 141 023 12138 002 Holder Flexible Wire P F T 1 4 37 142 023 12139 106 Side Guide F P F T 1 4 11 143 023 12140 104 Side Guide R...

Page 388: ...ort RZ L 1 8 37 195 023 12427 101 Bracket Hook Stripper Pressure 1 8 51 196 023 12428 000 Lock Lever Stripper Unit 1 8 41 197 023 12429 104 Spring Angle Adj Stripper 1 8 35 198 023 12430 005 Unfix Lev...

Page 389: ...r 1 7 31 250 023 15041 204 Bracket 1st Transmission 1 6 24 251 023 15046 001 Actuator B position sensor 1 7 14 252 023 15047 105 Bracket Main Motor 1 7 22 253 023 15055 000 Sector Cam 1 5 13 254 023 1...

Page 390: ...07 Ink Drive Shaft 1 12 18 306 023 17040 000 Block R Squeegee 1 12 28 307 023 17040 000 Block R Squeegee 1 13 28 308 023 17040 000 Block R Squeegee 1 13 28 309 023 17041 007 Block F Squeegee 1 12 19 3...

Page 391: ...009 link Shaft Drum Lock 1 9 9 363 023 17164 109 Bracket Drum Lock Sensor 1 14 18 364 023 17166 101 B Position Lock Release Guide 1 14 23 365 023 17171 008 Drawer Connector Ass y Drum 1 9 15 366 023...

Page 392: ...17262 003 Weight Balance F B 1 10 10 419 023 17263 000 Metal Stopper Drum 1 10 17 420 023 17273 005 B Position Lock Chip 1 9 21 421 023 17275 008 Spring Clamp Plate Close 1 10 27 422 023 17278 007 Ba...

Page 393: ...3 023 21023 102 Timing Plate Air Pump 1 16 19 474 023 21027 000 Spacer Cylinder Base Air Pump 1 16 16 475 023 21302 001 Suction Box Suction 1 17 25 476 023 21302 001 Suction Box Suction 1 17 A 25 477...

Page 394: ...0 530 023 21602 200 Side Frame F P Rcv T 1 18 18 531 023 21603 206 Side Frame R P Rcv T 1 18 17 532 023 21606 205 Paper Guide F P Rcv T 1 18 10 533 023 21607 201 Paper Guide R P Rcv T 1 18 9 534 023 2...

Page 395: ...3 202 Shaft Pulley M Rmv 4 26 14 588 023 24063 202 Shaft Pulley M Rmv 3 27 13 589 023 24066 007 Shaft Plate Pulley M Rmv 1 26 10 590 023 24067 003 Spring Plate Pulley M Rmv 4 26 15 591 023 24067 003 S...

Page 396: ...lamp drive 1 15 4 644 023 26005 005 Bracket Clamp Sensor 1 15 9 645 023 26018 000 Wire Harness Clamp Unit 1 15 11 646 023 28001 007 Bracket Front Upper Rail M M 1 21 14 647 023 28002 003 Bracket Rear...

Page 397: ...Lever Stoker 1 24 21 699 023 28148 008 Hook Shaft M M Unit 2 24 4 700 023 28150 207 Frame M M Upper Unit 1 22 1 701 023 28151 106 Pivot Support Plate Front M M Up 1 22 14 702 023 28152 005 Spring Hook...

Page 398: ...3 28251 003 Slide Guide 2 M M 1 23 15 758 023 28252 107 Pivot Support Plate Rear M M Up 1 22 9 759 023 28253 103 Pushing Plate R Set Guide Plate 1 22 6 760 023 28259 101 M Set Guide Plate B B4 23 35 3...

Page 399: ...aft Stopper M Set Guide Plate 1 23 42 812 023 28398 004 Stopper M Set Guide Plate 1 23 43 813 023 28399 000 Stopper Spring M Set Guide Plate 1 23 44 814 023 28401 005 Bracket Bottom Master Making PCB...

Page 400: ...866 023 34007 009 Hinge Bottom Front Door 1 34 13 867 023 34015 001 Cover Master Loading 1 34 11 868 023 34018 108 Emblem RZ390UI 1 34 2 RZ390UI 869 023 34020 307 Rear Cover 1 34 22 3xx 870 023 34021...

Page 401: ...002 Stop Key Ch 1 29 9 C CN 923 023 37038 002 Start Key Ch 1 29 12 C CN 924 023 37038 002 Stop Key Ch 1 29 A 7 C CN 925 023 37038 002 Start Key Ch 1 29 A 10 C CN 926 023 37040 007 Numeric Key 1 29 13...

Page 402: ...ket Upper 1 32 9 Option 979 023 50003 005 Hinge Bracket Upper 1 32 9 RZ5 Standard 980 023 50004 001 Hinge Bracket Lower 1 32 11 Option 981 023 50004 001 Hinge Bracket Lower 1 32 11 RZ5 Standard 982 02...

Page 403: ...21 45 1034 023 53007 109 Wire Harness Lower F 1 29 26 1035 023 53007 109 Wire Harness Lower F 1 29 A 28 1036 023 53007 109 Wire Harness Lower F 1 31 8 1037 023 53009 101 Wire Harness Lower R 1 31 5 10...

Page 404: ...023 75078 050 Elevator Motor Assy 21 30 1 3 1092 023 75079 057 Guide Plate Assy 30 33 1 8 1093 023 75080 055 Guide Roller Assy 20 28 1 8 1094 023 75082 058 P F T Unit SU 1 33 1 4 1095 023 75084 050 Su...

Page 405: ...T C Only 1143 030 12114 000 Lever Pressure Solenoid 1 7 28 1144 030 12235 100 Support Plate Main Motor 1 7 3 1145 030 14342 108 Support Plate B Upper limit 1 2 28 1146 030 14346 006 Upper limit Adj Sc...

Page 406: ...Sensor 1 27 25 1204 444 51003 000 Sensor YAA81 0068N 1 11 5 31x 30x 51x 50x 33x 1205 444 51004 007 Sensor YAA81 0070N 1 11 5 39x 37x 59x 57x 1206 444 59002 107 RF Tag Reader Drum 1 11 16 1207 444 590...

Page 407: ...607 15000 400 Metal F8X12 11X10 15X2 2 28 17 1258 607 15001 503 Metal F8X12 10 8X14 16X2 1 2 38 1259 607 15005 002 Metal F8X10X8 12X1 5 2 24 17 1260 607 15007 005 Metal F8X12X7 16X1 5 2 22 43 1261 60...

Page 408: ...1103 000 Gear M0 8X15X7 1 28 45 1316 612 11300 107 Gear M0 8X34X8 5 2 2 19 1317 612 11304 005 Gear M0 8X37 M1X15 1 15 5 1318 612 12208 107 Gear M1X28X8 1 6 26 1319 612 12306 001 Gear M1x32x4 1 11 18 1...

Page 409: ...1 7 6 1369 635 17824 005 Stepped Screw F8X2 3 M4X4 4 4 2 5 1370 635 18513 003 Stepped Screw F5X1 5 M3X3 1 28 50 1371 639 00002 000 Sheet Squeegee Roller 1 12 30 1372 639 00605 104 Washer 6 2x9 5x0 5 4...

Page 410: ...55 001 SB 6025 2 19 36 1411 665 04055 001 SB 6025 1 29 34 1412 665 04055 001 SB 6025 1 29 A 36 1413 665 04055 001 SB 6025 1 30 29 1414 S 4340 Risorinc3N 1 11 1 32 1415 Panel Unit RZ330AW 1 18 1 29 RZ3...

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