background image

COPYRIGHT  2016 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED

RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.

!

Turbo Carnival Clubhouse

Assembly Instructions

5-70-0418

(Rev 0 - 1/13/16)

Contains Assembly, Use, and Maintenance Instructions

WARNING: Not suitable for children under 36 months.  Fall Hazard.

Only for domestic use.

To be used under the direct supervision of an adult.  Intended for children ages 3-12.

This owner's manual contains important information about how to assemble, locate, use,

and maintain this playground equipment.  Read this manual before you start assembly.  Follow all 

instructions.  Be sure to educate all children who use this playground and all adult supervisors about 

the rules for safe use that are contained in this manual.

Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.

Summary of Contents for Turbo Carnival Clubhouse

Page 1: ...c use To be used under the direct supervision of an adult Intended for children ages 3 12 This owner s manual contains important information about how to assemble locate use and maintain this playgrou...

Page 2: ...nd parts to help with building your playground WARNING Failure to follow the assembly location use and maintenance instructions in this manual could result in serious injury to children using this pla...

Page 3: ...of behind or between moving equipment 4 WARN CHILDREN NOT TO twist swing chains or ropes or to loop them over the top support bar since this may reduce the strength of the chain or rope 5 INSTRUCT CH...

Page 4: ...n Washington D C 20207 Playground equipment should never be placed on hard surfaces such as concrete or asphalt Do not use loose fill surfacing on top of hard surfaces such as concrete or asphalt Whil...

Page 5: ...inches Tighten close as necessary 7 Remove plastic swing seats and take indoors or do not use when temperature drops below 32 Fahrenheit Reinstall swing seats when the cold season is complete 8 Check...

Page 6: ...you do not lose any hardware 8 Before starting each Step thoroughly read all of the instructions to ensure all information is understood Pay special attention to the orientation of each part details...

Page 7: ...ipment A check is a separation of the wood fibers running with the grain This is caused by varying temperature and moisture conditions By coating your Play System annually with a sealant or preservati...

Page 8: ...what is pictured H74 H71 H60 H56 H53 H78 H72 H65 H76 H78 is a 1 2 x 10 Carriage Bolt H223 H62 is a 3 8 x 10 Carriage Bolt H62 H80 H76 is a 1 2 x 9 Carriage Bolt H80 is a 1 2 x 11 Carriage Bolt H223 is...

Page 9: ...H46 H131 H50 H44 H124 H123 H146 H100 H108 H121 H93 H119 H97 H116 H104 H138 H225 H151 H151 is a 1 2 x 12 Hex Head Bolt H225 is a 1 2 x 14 Hex Head Bolt NOTE Thread length may vary from what is pictured...

Page 10: ...H171 H192 H167 H166 H164 H157 H216 H57 H139 H14 H196 H226 H122 H133 H125 H140 H224 H224 is a 3 8 x 11 1 2 Hex Head Bolt H140 is a 3 8 x 10 Hex Head Bolt H139 is a 3 8 x 9 Hex Head Bolt 9 Hardware for...

Page 11: ...pact Gun or 1 4 and 3 8 Ratchet 1 8 Drill Bit 1 4 Drill Bit 9 16 Drill Bit Torque Wrench Crescent R Wrench 7 16 Deep Well Socket 1 2 Deep Well Socket 9 16 Deep Well Socket 9 16 Box Wrench 8 Step Ladde...

Page 12: ...3 Flat Washer 3 8 60 4 5 46 0857 5 46 0411 H4 Flat Washer 1 2 8 5 46 0857 H5 Flat Washer 3 4 8 5 46 0857 H11 Lock Washer 3 8 10 4 5 46 0857 5 46 0411 H12 Lock Washer 1 2 8 5 46 0857 H18 Standard Nut 1...

Page 13: ...0129 2 4 x 4 x 58 MAIN BEAM 3 06 0132 1 4 x 4 x 94 ACCESSORY ARM 3 06 0134 6131 1 4 x 4 x 58 TOP JOIST w SWING HOLES 3 06 0131 N5 N113 N27 N19 N20 N8 N9 N83 N28 N26 2 SAFETY HANDLE 5 33 0102 2 LADDER...

Page 14: ...40 5 46 0690 H11 Lock Washer 3 8 10 5 46 0879 H12 Lock Washer 1 2 10 5 46 0879 H18 Standard Nut 1 2 10 5 46 0879 H29 Acorn Nut 1 2 10 5 46 0879 H32 4 Prong T Nut 1 4 4 20 5 46 0879 5 46 0690 H34 4 Pro...

Page 15: ...OPE HOLE 3 04 0049 7 2 x 6 x 58 4 HOLE FACIA 3 04 0050 1 2 x 6 x 58 6 HOLE FACIA 3 04 0051 6 2 x 6 x 42 1 HOLE ROCK WALL BOARD 3 04 0048 1 2 x 6 x 58 RW MOUNTING FACIA 3 04 0053 1 4 x 4 x 15 ROPE BLOC...

Page 16: ...T 3 03 0157 2 5 4 x 6 x 9 FAN CENTER 3 10 0081 2 2 x 4 x 41 1 2 ROOF RUNNER 3 03 0158 2 4 x 4 x 31 7 8 SHORT CENTER POST 3 06 0140 2 5 4 x 6 x 9 1 2 PEAK FACIA 3 10 0080 Carnival Clubhouse Wood Roof P...

Page 17: ...s List NOT SHOWN 1 13 1 2 ROPE 5 20 0297 N60 60 DH Carnival Clubhouse Rock Wall Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H1 Flat Washer 1 4 2 5 46 0858 H3 Flat Washer 3 8 4 5 46 0858 H7 SA...

Page 18: ...ght Parts List 6004 1 4 x 4 x 30 BOX KIT RAMP UPRIGHT 1 06 1004 6005 1 4 x 4 x 23 5 8 RAMP ROPE BLOCK 1 06 1005 Carnival Clubhouse Picnic Table Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H3...

Page 19: ...2 9 5 4 x 6 x 58 FLOOR BOARD 3 10 0092 3 1 x 4 x 50 PLAYHOUSE UPRIGHT 3 01 0247 12 1 x 6 x 50 PLAYHOUSE UPRIGHT 3 02 0053 6 5 4 x 6 x 15 LEFT SHUTTER 3 10 0090 4 4 x 4 x 16 1 2 FLOWER BOX 3 06 0170 6...

Page 20: ...36 NO TRESPASSING 1 01 0229 1 1 x 4 x 36 PRIVATE PROPERTY 1 01 0230 1 1 x 4 x 24 KEEP OUT 1 01 0225 1 1 x 4 x 24 NO PARENTS 1 01 0226 Carnival Clubhouse Upper Level Cabin Package Parts List Wacky Sign...

Page 21: ...16 5 46 0011 Driving Panel Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H1 Flat Washer 1 4 2 5 41 0049 H2 Flat Washer 5 16 2 5 41 0049 H23 Nylock Nut 5 16 1 5 41 0049 H97 Lag Bolt 1 4 x 3 2 5 41...

Page 22: ...LE PANEL 5 42 0062 4 2 x 4 x 16 1 4 BUBBLE WINDOW FRAME 1 03 1214 Box Kit Chalkboard Parts List Box Kit Tic Tac Toe Parts List Box Kit Bubble Window Parts List Box Kit Chalkboard Hardware List F N DES...

Page 23: ...sher 1 2 8 5 46 0784 H11 Lock Washer 3 8 14 4 5 46 0784 5 46 0874 H17 Standard Nut 3 8 6 5 46 0784 H21 Jam Nut 3 8 8 5 46 0784 H28 Acorn Nut 3 8 14 5 46 0784 H34 4 Prong T Nut 3 8 4 5 46 0874 H46 Carr...

Page 24: ...DIMENSION QTY FOUND IN H3 Flat Washer 3 8 4 5 46 0239 H13 Fender Washer 3 8 4 5 46 0695 H104 Lag Bolt 5 16 x 2 4 5 46 0695 H119 Lag Bolt 3 8 x 5 4 5 46 0239 H174 Phillips Truss Head Screw 12 x 1 1 2...

Page 25: ...ION SWING BEAMS N10 1 SWING BEAM PLATE 5 35 0092 60 Deck Height Swing Beam Parts List 6991 6989 6990 6992 60 Deck Height Swing Beam Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H1 Flat Washer...

Page 26: ...ocks and non wood parts shown on previous page Deluxe Swing Beam A Frame Legs Parts List Deluxe Swing Beam Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 5 5 46 0563 H4 Flat W...

Page 27: ...58 SEAT 1 07 0816 1 4 x 6 x 140 SEAT A FRAME CROSS MEMBER 1 07 0654 1 4 x 6 x 58 SEAT BACK 1 07 0651 1 4 x 6 x 131 A FRAME LEG 1 07 0129 1 4 x 4 x 19 UPPER A FRAME BRACKET 1 06 0008 1 4 x 4 x 19 LOWER...

Page 28: ...rts List Dual Attach Swing Beam Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 8 5 46 0875 H4 Flat Washer 1 2 6 5 46 0875 H11 Lock Washer 3 8 8 5 46 0875 H12 Lock Washer 1 2 1...

Page 29: ...children ages 3 5 2 SWING CHAIN 5 37 0043 N18 N30 N323 N327 N91 N92 1 TRAP BAR 5 40 0063 4 C LINK 5 44 0044 2 TRAP RING 5 40 0066 2 SHORT CHAIN 5 37 0042 1 SWING DISC 5 40 0019 1 ROPE BUOY BALL 5 40...

Page 30: ...Y FOUND IN H1 Flat Washer 1 4 4 5 46 0754 H3 Flat Washer 3 8 10 5 46 0754 H4 Flat Washer 1 2 4 5 46 0754 H11 Lock Washer 3 8 10 5 46 0754 H17 Standard Nut 3 8 4 5 46 0754 H24 Nylock Nut 3 8 2 5 46 075...

Page 31: ...N H4 Flat Washer 1 2 3 5 46 0876 H5 Flat Washer 3 4 21 5 46 0876 H12 Lock Washer 1 2 3 5 46 0876 H18 Standard Nut 1 2 3 5 46 0876 H29 Acorn Nut 1 2 3 5 46 0876 H80 Carriage Bolt 1 2 x 11 3 5 46 0876 6...

Page 32: ...4 MONKEY BAR GROUND RUNNER 1 06 0981 60 Deck Height Monkey Bar Parts List Continued 70 Deck Height Monkey Bar Hardware List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 16 5 46 0863 H4 F...

Page 33: ...4 x 23 7 8 SHORT DECK BOARD 3 03 0179 Cedar Penthouse Parts List continued on next page 70 Deck Height Monkey Bar Parts List Continued Cedar Penthouse Hardware List F N DESCRIPTION DIMENSION QTY FOUN...

Page 34: ...2 x 4 x 32 1 2 MID RANGE SPIRAL FILLER BOARD 1 03 1401 2 2 x 4 x 28 1 2 SHORT PENTHOUSE CENTER POST 1 03 1145 continued on next page NOT SHOWN 1 PENTHOUSE TARP 5 22 0278 5 22 0279 N376 Cedar Penthous...

Page 35: ...x 27 5 8 MID RANGE SPIRAL FILLER BLOCK 1 07 0854 1 2 x 4 x 30 5 8 TARP FACIA 1 03 1146 1 2 x 4 x 30 5 8 DECK BOARD 1 03 1395 1 2 x 6 x 23 7 8 MONKEY BAR ENTRAPMENT BOARD 1 04 1018 1 2 x 6 x 30 5 8 TA...

Page 36: ...100 Lag Bolt 1 4 x 4 1 2 4 5 46 0866 H131 Hex Head Bolt 3 8 x 4 1 2 2 5 46 0866 H152 Phillips Wood Screw 8 x 1 1 2 60 5 46 0866 H154 Phillips Wood Screw 8 x 2 12 5 46 0866 H215 Hex Head Bolt 1 4 x 1 2...

Page 37: ...80 H34 4 Prong T Nut 3 8 2 5 46 0880 H116 Lag Bolt 3 8 x 3 1 2 2 5 46 0880 H123 Hex Head Bolt 3 8 x 1 1 4 2 5 46 0880 H125 Hex Head Bolt 3 8 x 1 3 4 2 5 46 0880 H226 Phillips Pan Head Self Drilling Sc...

Page 38: ...ge Bolt 3 8 x 1 1 4 36 5 46 0462 H108 Lag Bolt 5 16 x 3 15 5 46 0462 H116 Lag Bolt 3 8 x 3 1 2 8 5 46 0878 H123 Hex Head Bolt 3 8 x 1 1 4 6 5 46 0462 H154 Phillips Wood Screw 8 x 2 24 12 5 46 0462 5 4...

Page 39: ...7 N46 3142 7085 6131 N55 6134 3137 N90 6952 3135 4054 N64 3133 4050 3146 3134 4045 N113 4017 4048 4054 7006 7091 7007 N87 4051 N91 N19 N20 3139 4047 6133 N9 3201 4049 4046 6008 3137 7145 3984 7129 313...

Page 40: ...1231 1229 1228 0081 6129 3157 0080 3156 1234 3186 3187 2051 1245 2052 1244 3139 4073 3137 4050 4050 4920 6173 6173 4053 N9 6132 PARTS IDENTIFICATION 39...

Page 41: ...Corner Uprights 6173 6174 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 3 Position the second Main Beam 6175 as shown in Inset A against Corner Uprights 6173 6174 and insert 3 4 Hardware H...

Page 42: ...ia 4053 to Corner Uprights 6173 6174 through bottom pre drilled holes in Rock Wall Facia 4053 and Main Beam 6175 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H74 NOTE Counter bored holes in R...

Page 43: ...rights 6173 6174 when properly installed 2 Attach Top Joist w Swing Holes 6131 to Corner Uprights 6173 6174 using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H29 H71 Top Joist must be oriented as show...

Page 44: ...operly installed 2 Ensure wall assemblies are plumb and finish attaching 4 Hole Facia 4050 through top holes using 3 8 Hardware H3 H116 3 Measure up 70 and attach 4 Hole Facias 4050 to Corner Uprights...

Page 45: ...d 3 4 Hardware H78 Attach Main Beam 6132 and Corner Uprights 6129 to Corner Uprights 6174 using 1 2 Hardware H4 H12 H18 H29 H78 3 Pound 3 8 Hardware H34 into bottom holes in the backs of Corner Uprigh...

Page 46: ...sh NOTE If installing Double Deep sandbox under lower level side of set a 1 1 2 diameter counter bore 1 1 16 deep will have to be drilled in bottom two holes drilled in 1 in Uprights 6129 2 Finish att...

Page 47: ...2 Measure up 85 5 8 and attach 4 Hole Facia 4050 to Corner Uprights 6129 using 3 8 Hardware H3 H116 Offset holes in 4 Hole Facia must be down as shown when properly installed 3 Attach Main Beam 6132...

Page 48: ...h Corner Uprights 6129 when properly installed 2 Measure up 60 and attach 4 Hole Facias 4050 to Corner Uprights 6129 using 3 8 Hardware H3 H116 Ends of Facias must be flush with outside faces of Uprig...

Page 49: ...f Uprights and oriented as shown with offset holes up NOTE Top of 6 Hole Facia 4051 will be flush with top of 4 Hole Facia 4050 when properly installed 2 Position Accessory Arm 6134 against Corner Upr...

Page 50: ...om of Uprights Attach 4 Hole Facias using 3 8 Hardware H3 H116 NOTE If installing built in Picnic Table do not install one 4 Hole Facia 4050 as shown NOTE If not installing Double Deep Sandbox skip to...

Page 51: ...H3 H116 NOTE 4 Hole Facias 4050 must run in the same direction as the Main Beams 6175 2 Layout and attach Short Picnic Seat Boards 3133 Picnic Seat Boards 3134 and Picnic Table Boards 4054 to 4 Hole F...

Page 52: ...ic Table Boards 4054 to 4 Hole Facias 4050 using 8 Hardware H155 NOTE Picnic Table Boards 4054 should overhang 4 Hole Facias 2 7 8 as shown when properly installed NOTE Picnic Table Boards 4054 should...

Page 53: ...bore 3 8 deep will have to be drilled in one end of Deck Runner 3203 2 Center and attach Deck Runner 3203 on underside of upper deck using 8 Hardware H155 NOTE If installing Tarp Option be sure to or...

Page 54: ...4052 3140 3144 H155 3140 3203 H155 4050 4050 6132 6175 DO NOT INSTALL SCREW IN THIS HOLE IF DECK RUNNER HAS BEEN DRILLED TO MOUNT CENTER POST THROUGH DECK TOP JOIST REMOVED FOR CLARITY OF VIEW UNDERSI...

Page 55: ...rner Uprights 6129 and attach using 3 8 Hardware H3 H116 NOTE If installing Wood Roof position 6 Hole Facia 4051 directly on top of Corner Uprights 6129 as shown 2 Position 4 hole Facia 4050 against C...

Page 56: ...erring to Inset A for hole location NOTE Depending on your set configuration Corner Facias 3139 may be flipped to opposite Upright If installing Spiral Slide do not install Corner Facia 3139 on front...

Page 57: ...asure 30 5 8 from outside face of Corner Uprights be flush with end of Corner Facia 3139 when properly installed 4 Position remaining three Center Posts 6133 6140 against 6 Hole Facias 4051 2 Hole Fac...

Page 58: ...16 H3 3143 3139 H3 H116 6133 H119 H3 6140 6141 6133 6140 H3 H116 4051 H3 H116 3139 H3 H116 4051 6133 6140 6134 1 5 8 1 7 16 3141 1 5 8 1 7 16 3203 Continued from previous page ONLY DRILL HOLE IF 2 HOL...

Page 59: ...rface Install 1 4 Hardware H32 into pre drilled holes as shown A small hammer or mallet may be used if necessary 2 Flip Rail Uprights w Handle Holes 3138 and attach Safety Handles N5 as shown using 1...

Page 60: ...Facias 4051 and Accessory Arm 6134 spacing between Rail Uprights will be approximately 2 3 16 1 Evenly space Rail Uprights 3137 across Corner Facias 3139 2 Hole Facias 3143 4 Hole Facia 4050 6 Hole Fa...

Page 61: ...E Rock Wall Legs 3201 must point in opposite directions when T Nuts H34 are installed 2 Install 1 4 Hardware H32 into pre drilled holes of Rock Wall Boards 4047 4048 Only two Rock Wall Boards are show...

Page 62: ...surface with the ends flush Attach Ladder Steps 4017 to Ladder Legs 4045 4046 using 8 Hardware H155 2 Attach Ladder Entrapment Board 3136 to the BACK side of Ladder approximately 5 1 2 down using 8 Ha...

Page 63: ...gs 3201 using 8 Hardware H155 NOTE Previously installed Rocks must be facing down when properly installed 3 Layout remaining Rock Wall Boards 4047 4048 4049 referring to pattern shown in Inset A 4 Ens...

Page 64: ...pright 6129 and Center Post 6133 6140 2 Ensure Ladder Steps are level and attach Ladder assembly to 4 Hole Facia 4050 through 90 Brackets N9 using 14 Hardware H164 NOTE Top Ladder Step must measure 11...

Page 65: ...back side of Top Joist 6132 center and attach Rope Block 6130 using 3 8 Hardware H3 H119 as shown in Inset A NOTE Top of Rope Block must flush with top of Top Joist when properly installed 4 Lace Rope...

Page 66: ...3141 3203 up against 4 Hole Facias 4050 Attach Brackets to Runners and Facias using 14 Hardware H164 as shown in Detail A NOTE If Center Posts 6133 6140 were attached through Deck Runners 3141 3203 90...

Page 67: ...de N87 using 3 8 Hardware H3 H11 H17 H28 H50 and 1 2 Hardware H4 4 Attach Slide Blocks 6952 to the Slide N87 through Slide Rails 3984 using 1 2 Hardware H4 and 3 8 Hardware H3 H11 H17 H28 H53 Be sure...

Page 68: ...1 H11 H3 H28 H17 H11 H3 H46 H53 H116 H3 3984 7006 7091 3984 6952 6133 6173 Continued from previous page N87 7007 SLIDE BLOCK MUST BE POSITIONED AS SHOWN HARDWARE IS TYPICAL FOR BOTH SIDES H4 H50 H4 61...

Page 69: ...om of the slide and attach through slide using 3 8 Hardware H13 and 5 16 Hardware H104 2 Center the Double Wall Wave Slide Block 7678 on the bottom of the Roto Wave Slide Block 6895 and attach using 3...

Page 70: ...ck 1 Center Double Wall Wave Slide N24 in opening down on Deck and attach using 1 4 Hardware H7 and 14 Hardware H164 as shown in Detail A NOTE Double Wall Wave Slide will sit approximately 5 back from...

Page 71: ...re at this time 8 Lift Swing Beam assembly into position on top of the Swing Beam Plate N56 and attach using 1 2 Hardware H4 H12 H18 H29 H72 H76 and 3 4 Hardware H5 NOTE For ease of installation inser...

Page 72: ...84 7085 7821 7129 7145 H4 H12 H18 H29 H5 H72 H151 H4 N55 H119 H3 H4 H12 H18 H29 6007 6008 N46 H116 N29 H72 H5 H72 H5 H72 H5 H4 H12 H18 H29 N56 1 2 3 Continued from previous page 6131 N83 H157 DETAIL A...

Page 73: ...y NOTE Pre drill 1 8 holes for lag bolts in this Step 1 Center Ship s Wheel N20 on the end of the Swing Beam and attach using hardware provided in the Ship s Wheel bag Snap Ship s Wheel Cap into Ship...

Page 74: ...ar N18 using C Links N30 as shown in Inset A 3 Attach Trapeze Rings N327 to Trapeze Bar N18 by connecting C Links N30 to both the Trapeze Bar N18 and Trapeze Rings N327 as shown in Inset A NOTE When c...

Page 75: ...g Hangers N26 to Accessory Arm 6134 using 3 8 Hardware H3 H11 H24 H28 H131 and 3 8 Bolt Cups N29 2 Attach Spring Clips N27 to Swing Hangers N26 3 Connect previously assembled Trapeze Swing to Spring C...

Page 76: ...4 6173 NOTE If installing Wood Roof option skip to Step 34 1 Position Tarp Boards 3142 on top of Corner Uprights 6129 6173 6174 and Center Posts 6133 in locations shown below Attach Tarp Boards using...

Page 77: ...he bottom side of the lower Tarp Boards 3142 Starting with the middle tarp snaps work your way out gently tapping each tarp snap to leave an indentation in the wood NOTE Ensure Tarps N326 are pulled t...

Page 78: ...ack of 6 Hole Facia 4051 as shown in Details A B by gently tapping with a hammer until flush with face of wood 2 Install filler 3 8 Hardware H3 H11 H122 into counter bored holes in 6 Hole Facia 4051 a...

Page 79: ...3158 to Roof Boards 1234 using 8 Hardware H152 NOTE To ensure screws in bottom Roof Boards hit the Roof Runners position Roof Runners 1 3 8 down from top Roof Boards NOTE Cut down Roof Runner 3158 wi...

Page 80: ...1229 1231 H152 ONLY A QTY OF 13 ROOF BOARDS 1234 WILL BE USED ON THIS SIDE USE THE CUT DOWN ROOF RUNNER 3158 UNDER THIS SIDE FLUSH 3156 3157 1234 1234 H152 3158 3156 3157 INSET A NO GAP 1234 1234 0080...

Page 81: ...ations shown and attach to Corner Uprights 6129 6173 and Swing Beam A Frame Legs 7129 using 1 4 Hardware H93 Stakes should stick out 2 4 above the ground NOTE Stakes must be as close as possible to th...

Page 82: ...Monkey Bar assembly is 23 7 8 wide as shown and insert 8 Hardware H216 through pre drilled holes in Monkey Bar Arms 7026 7027 into Pipes N3 to secure Pipes in pipe holes 4 Position Monkey Bar Support...

Page 83: ...16 through Monkey Bar Arms 7845 7846 into Pipes N3 to secure Pipes in pipe holes Screws should be approximately 1 from inside face of Monkey Bar Arms 7845 7846 as shown 4 Position Monkey Bar Support L...

Page 84: ...Attach Monkey Bar Support to Monkey Bar using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H71 Do not fully tighten Hardware at this time 4 Lift up on Monkey Bar and position Monkey Bar Brackets 7843 7...

Page 85: ...2 H18 H29 H3 H116 H3 H116 7844 7843 H71 H5 6173 6133 H5 H71 H4 H12 H18 H29 COUNTER BORED HOLES IN MONKEY BAR UP BOTTOM HOLE IN SUPPORT ADJOINING FACES OF BRACKETS MONKEY BAR SUPPORT SHOULD HAVE NO GAP...

Page 86: ...ach Monkey Bar Support to Monkey Bar using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H71 Do not fully tighten Hardware at this time 4 Lift up on Monkey Bar and position Monkey Bar Brackets 7024 7025...

Page 87: ...E IN MONKEY BAR BOTTOM HOLE IN SUPPORT ADJOINING FACES OF BRACKETS MONKEY BAR SUPPORT SHOULD HAVE NO GAPS 6134 H5 H76 7027 H4 H12 H18 H29 H5 H71 H4 H12 H18 H29 H116 H3 H3 H116 7025 7024 H167 N6 7029 7...

Page 88: ...m Bracket 6145 will not be installed 2 On inside of set push the two outer Rail Uprights 3137 up tight to Monkey Bar and attach to 6 Hole Facia 4051 and 2 Hole Facia 3139 using 8 Hardware H155 as show...

Page 89: ...cation shown Make a mark in center of both holes in Chin Up Bar NOTE Be sure when positioning Chin Up Bar drill holes will not hit Rungs in Monkey Bar 2 Drill holes through Monkey Bar on previously ma...

Page 90: ...ion as shown 6 Position Penthouse End Facia 3178 3143 on top of and 3 3 8 up from bottoms of Penthouse Corner Posts 6148 6932 and attach using 1 4 Hardware H1 H97 as shown in Inset C Wood Roof Version...

Page 91: ...R POST 6996 6148 8 5 8 8 5 8 1 30 5 8 A H119 H3 H97 H1 6148 6142 6149 3177 FILLER BOARDS 6142 6995 6149 MAY NEED TO BE SWAPPED DEPENDING ON SET CONFIGURATION FILLER BOARD 6142 6995 MUST LINE UP WITH C...

Page 92: ...Step 46 1 With the aid of a helper hold the first Penthouse end with the attached Filler Blocks 6142 6995 6146 6996 up 2 from bottom of Monkey Bar and attach to Monkey Bar using 3 8 Hardware H3 H119...

Page 93: ...attached Filler Blocks 6142 6995 6146 6996 up 2 from bottom of Monkey Bar and attach to Monkey Bar using 3 8 Hardware H3 H119 Penthouse Corner Posts 6148 must be positioned 1 3 4 away from Accessory A...

Page 94: ...st Penthouse end with the attached Filler Blocks 6142 6995 6149 up 2 from bottom of Monkey Bar and attach to Monkey Bar using 3 8 Hardware H3 H119 NOTE Tarp Facia 3177 3146 must be pushed up tight to...

Page 95: ...149 up 2 from bottom of Monkey Bar and attach to Monkey Bar using 3 8 Hardware H3 H119 Penthouse Corner Posts 6148 6932 must be positioned 1 3 4 away from Accessory Arm 6134 as shown in Inset A NOTE F...

Page 96: ...1 Layout and equally space Deck Boards 3174 3395 3179 3394 4065 4017 4068 4019 on top of Monkey Bar in between Penthouse Corner Posts 6148 6932 referring to Top View of Penthouse NOTE Ends of Deck Bo...

Page 97: ...e H1 H97 NOTE Top of Penthouse Side Board 3181 3397 will be flush with top of Penthouse End Facia 3178 3143 when properly installed TIP Install one lag bolt in each end of the top and bottom Penthouse...

Page 98: ...ds are oriented as shown in Inset A 2 Position the top Penthouse Side Board 4020 1 down from top of Penthouse Corner Posts 6932 and attach using 1 4 Hardware H1 H97 NOTE Top of Penthouse Side Board 40...

Page 99: ...143 Attach Penthouse Rail Uprights 3176 3150 using 8 Hardware H155 as shown in Inset A NOTE Spacing between Rail Uprights will be approximately 2 3 16 when properly installed 2 Position Monkey Bar Ent...

Page 100: ...6 against Rail Uprights 3137 and match drill through counter bored holes in Step Block using a 7 16 drill bit as shown in Inset B NOTE Ensure that when positioning Step Block 6143 against Rail Upright...

Page 101: ...ing 14 Hardware H164 as shown in Inset A 2 Line up the holes in Penthouse Center Posts 3175 3145 with the holes in the T Brackets N33 and Tarp Facias 3177 3146 4067 4937 and attach Center Posts using...

Page 102: ...om Penthouse Side Board opposite the side the Spiral Slide is being mounted on NOTE Ensure Tarp N376 N377 is pulled tight across Penthouse Side Board 4069 4020 when marking Snap Screw locations NOTE T...

Page 103: ...4 NOTE Bottoms of Roof Supports must measure 30 5 8 apart when properly installed NOTE Angled faces of Peak Facias must line up with faces of Roof Supports when properly installed 2 On one of the Roof...

Page 104: ...15 16 from ends of Penthouse Corner Posts 6148 6932 as shown in Side View of Penthouse Attach assemblies to Corner Posts using 1 4 Hardware H1 H100 NOTE Ends of Penthouse Roof Supports 3183 must be fl...

Page 105: ...Hardware H152 Attach three more Roof Boards making sure ends of Roof Boards are flush NOTE Holes towards ends of Roof Boards 1240 should line up with the center of Roof Supports 3183 when properly ins...

Page 106: ...clockwise and attach using 3 8 Hardware H3 H11 H17 H28 H44 4 Line up the holes in the Landing N196 with the holes in the third 90 Elbow N195 and attach using 3 8 Hardware H3 H11 H123 as shown in Deta...

Page 107: ...SEAM LONG SEAM SHORT SEAM 1 2 1 2 1 2 H44 H3 H11 H17 H28 N378 N194 N194 H3 H11 H17 H28 H44 N195 N196 LONG SEAM Continued from previous page H3 H11 H123 DETAIL A 106 Step 58 Spiral Slide Assembly Left...

Page 108: ...A LONG SEAM LONG SEAM SHORT SEAM 1 2 1 2 1 2 N378 H44 H3 H11 H17 H28 N194 N194 H28 H17 H11 H3 N379 N196 H44 DETAIL A H123 H11 H3 Continued from page 105 107 Step 58 Spiral Slide Assembly Right Turn...

Page 109: ...3401 using 8 Hardware H155 3 Center Spiral Filler Board 4028 between Filler Boards 3401 and attach using 8 Hardware H155 as shown in Inset B NOTE Top of Filler Board 4028 must be flush with top of Pe...

Page 110: ...Cabin Facias should measure approximately 9 13 16 up from Accessory Arm and Top Joist when properly installed 3 Push Angled Cabin Facia 3186 up tight to Roof Supports 3156 3157 making sure that the f...

Page 111: ...n Facia 3188 using 8 Hardware H152 3 Position Rail Uprights 3137 against Top Joist 6132 and Corner Facias 3135 between Corner Uprights 6173 6174 and Rail Uprights with Handle Holes 3138 Attach Rail Up...

Page 112: ...remaining Rail Uprights up tight to Monkey Bar 2 Position Cabin Uprights 2052 against 6 Hole Facia 4051 and Roof Supports 3156 3157 pushed up tight to Roof Attach Cabin Uprights to Roof Supports 3156...

Page 113: ...Corner Post 6129 and Center Post 6133 6140 Attach Uprights to 6 Hole Facia 4051 and 2 Hole Facia 3139 using 8 Hardware H154 H155 as shown in Inset B NOTE Rail Uprights 3137 and lower Bubble Window Up...

Page 114: ...ylinders N172 and Tic Tac Toe Spacer N173 on the Tic Tac Toe Rods N174 followed by the Tic Tac Toe Top 4963 as shown in Inset A 4 Position the Tic Tac Toe assembly directly on the deck centered in bet...

Page 115: ...of Chalkboard center Chalkboard Runners 2174 on Chalkboard Top Bottoms and Sides and attach using 8 Hardware H152 Check to make sure assembly is square before attaching Chalkboard Runners 2174 NOTE Ch...

Page 116: ...f Ramp Boards with Holes 4027 and Ramp Rails 3404 must be flush when properly assembled 3 Position Ramp Cleats 3154 on top of Ramp Boards with Holes 4027 and pushed up against Ramp Rails 3404 using me...

Page 117: ...rough Ramp Boards 4027 4029 using 8 Hardware H155 as shown in Inset A 3 Finish attaching Filler Board 3155 to Ramp on back side of Filler Board using a qty of two 8 Hardware H155 4 Thread Rope N64 thr...

Page 118: ...1 Attach the Driving Panel assembly using Screws provided in the Driving Panel bag NOTE All Hardware used in these steps will be included in the Driving Panel bag 1 Attach Steering Wheel to Driving Pa...

Page 119: ...prights that they are being attached to and make marks for a Qty of three pre drilled holes per board NOTE Pre drilled holes should line up approximately in the center of the Uprights when possible 2...

Page 120: ...will be used 3 Insert assembled Extension onto Fire Pole Top N381 and secure to Fire Pole Top using 8 Hardware H226 as shown in Inset B 4 Lift assembled Fire Pole up against 6 Hole Facia 4051 center i...

Page 121: ...3 Insert assembled Coil Climber onto Fire Pole Top N381 and secure to Fire Pole Top using 8 Hardware H226 as shown in Inset B 4 Lift assembled Coil Climber up against 6 Hole Facia 4051 center in open...

Page 122: ...Cups N29 as shown in Inset A 4 On the Castle side position Swing Beam Plate N10 on top of Top Joist 6117 centering middle hole in Swing Beam Plate with the middle hole in the Top Joist Attach Swing B...

Page 123: ...18 H12 H4 H4 DRILL THROUGH THIS HOLE USING A 9 16 DRILL BIT N10 98 5 8 7856 7857 H135 N29 H3 H11 H24 H28 N83 H157 7856 N26 H56 H4 H116 N29 H3 H11 H17 H28 H28 H17 H11 H3 N10 N29 H116 6117 H4 H60 INSET...

Page 124: ...ouse with a Tarp on a set with a Wood Roof Filler Block 6146 will have to be modified 2 Measure over 9 3 8 on Filler Block 6146 and cut Block Router and Stain cut end 3 Measure over 2 on Filler Block...

Page 125: ...bow N194 with the long seam on the first 90 Elbow N194 Rotate the second 90 Elbow two holes to the right clockwise and attach using 3 8 Hardware H3 H11 H17 H28 H44 3 Line up the short seam on the seco...

Page 126: ...NG SEAM SHORT SEAM 1 2 1 2 1 2 H44 H3 H11 H17 H28 N193 N194 N194 H3 H11 H17 H28 H44 N195 N196 LONG SEAM Continued from previous page H3 H11 H123 DETAIL A 125 Step 75 Spiral Slide Assembly for mounting...

Page 127: ...54 as shown in Inset B 5 Measure the two spaces made in between 4 Hole Facias 4030 attached to Center Post 6133 Cut the other Filler Board 3406 into two pieces to fill measured spaces When cut Filler...

Page 128: ...H116 4030 H3 H116 4030 6131 4050 INSTALL RAIL UPRIGHTS 3137 AS SHOWN IN STEP 18 IN THIS OPENING AFTER FACIAS ARE INSTALLED 7 3 8 17 1 8 3406 3406 3406 6173 6133 H154 H154 H154 4030 4030 INSET A INSET...

Page 129: ...replaced as determined by Rainbow Shipping handling installation or labor charges will be the original purchaser s responsibility Warranty requirements and limitations Your original sales receipt fro...

Reviews: