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Section 75

00-02-0878

2013-03-07

- 3 -

Warnings and Notes

Throughout this document, a number of notes and warnings will be presented. To ensure that
these are noticed, they will be highlighted in order to separate them from the general text.

Notes

NOTE

: The notes provide general information which will be helpful for the

reader to bear in mind.

Warnings

WARNING: The warnings indicate a potentially dangerous situation
which could result in death, personal injury or damaged equipment,
if certain guidelines are not followed.

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Summary of Contents for EMS-GC10

Page 1: ...00 02 0878 Section 75 2013 03 07 GensetControllerUnit ModelEMS GC10 Operator sManual ...

Page 2: ...LLATION OF THIS MURPHY PRODUCT Read and follow all installation instructions Please contact your Murphy Master Distributor immediately if you have any questions A visual inspection of this product for damage during shipping is recommended before installation It is your responsibility to ensure that qualified mechanical and electrical technicians install this product To locate your local distributo...

Page 3: ...fety Issues 2 Factory Settings 2 Warnings and Notes 3 Introduction 4 Product Description 4 Push Buttons 5 LED Indicators 6 Menu 7 Display 9 Status Line Text 10 Running Modes 12 Alarm and Logs 12 Log List 13 Parameters Only Available With USW 13 General Product Information 15 Functional Descriptions 15 TerminalStripOverview 16 Measurement Systems 16 Applications 18 Running Mode Description 20 Singl...

Page 4: ...dback 54 Breaker Spring Load Time 55 Alarm Inhibit 58 Digital Mains Breaker Control 62 Command Timers 63 Running Output 64 Idle Running 65 Battery Test 71 Not in Auto 73 Fuel Pump Logic 74 Fail Class 75 Service Timers 78 Wire Fail Detection 79 Digital Inputs 80 Outputs 84 Multi Inputs 86 Text in StatusLine 94 Counters 96 M Logic 96 Buzzer 97 USW Remote Communication 98 Nominal Settings 99 AC Volta...

Page 5: ...9 Measurement Table 111 Showing Engine Values in Display 114 Verification of J1939 Objects 115 Displaying Alarms J1939 DM1 DM2 Scania KWP2000 Caterpillar Perkins 116 Displaying Alarms EMS GC10 118 Control Commands Sent to the Engine 119 Specific Engine Type Descriptions 122 About Type Descriptions 122 Caterpillar Perkins J1939 122 Cummins CM850 CM570 J1939 123 Detroit Diesel DDEC J1939 126 Deutz E...

Page 6: ... Perkins 147 Cummins 148 DDEC Detroit Engines 149 EMR 2 EMR 3 Deutz Engines 150 Generic J1939 151 Iveco 152 Mtu Smart Connect 154 MTU ADEC 155 MTU MDEC Series 2000 4000 Module 302 303 157 Scania 158 Volvo Penta 160 Appendix II M Logic 161 Introduction to M Logic 161 Configuration 162 Starting the M Logic 162 Basic Functions 164 Definitions 167 Examples 168 List of Events and Commands 170 ...

Page 7: ...mage to the equipment You may visit the Murphy website at http www fwmurphy com emsgc10 to download the latest version of the configuration tool software and the EMS GC10 Operator s Manual part number 00 02 0878 You will need to purchase the TTL to USB cable 75000277 in order to use the Utility Software USW Intended Users The document is intended for the person responsible for setup and operating ...

Page 8: ...tions are no longer necessary Safety Issues Installing and operating the EMS GC10 unit may imply work with dangerous currents and voltages Therefore the installation should only be carried out by authorized personnel who understand the risks involved in working with live electrical equipment WARNING Be aware of the hazardous live currents and voltages Do not touch any AC measurement inputs as this...

Page 9: ...ticed they will be highlighted in order to separate them from the general text Notes NOTE The notes provide general information which will be helpful for the reader to bear in mind Warnings WARNING The warnings indicate a potentially dangerous situation which could result in death personal injury or damaged equipment if certain guidelines are not followed ...

Page 10: ...an support both mechanical and J1939 electronic engines The EMS GC10 is ideal for use with a remote modem or in a SCADA system offering Modbus RTU protocol on the RS485 port Product Description The EMS GC10 Genset Controller provides flexible control and monitoring for industrial genset applications Typical applications include backup power power supply for remote locations without a connection to...

Page 11: ... and hold button 2 seconds to see alarm list Enter menus enter value acknowledges alarm Jumps from parameter settings to display Removes pop up messages Initiates the test sequence Lamp test One push will illuminate all LEDs for 3 seconds Manual Block running mode selector Press MAN twice to activate Block mode AUTO running mode selector Open breaker Closed breaker Stop engine Manual not auto runn...

Page 12: ...m indication LEDs Flashing active non acknowledged alarm s where output A or B is configured to LED 1 2 3 or 4 Steady active acknowledged alarm s where output A or B is configured to LED 1 2 3 or 4 ON in Manual Mode Flashing when in Block mode ON in AUTO Mode Generator breaker ON Mains U f OK generator voltage frequency Running feedback present Power comes from utilities grid Mains ok ...

Page 13: ...larm List This list shows active acknowledged and unacknowledged alarms In addition while in this list the alarms can be acknowledged by pressing the ENTER button Service Menu This menu contains input output M Logic status and data about the unit View Menu The View Menu is used daily by the operator There are up to 20 configurable display views with up to three configurable display lines in each v...

Page 14: ...Section 75 00 02 0878 2013 03 07 8 Menu Structure Diagram ...

Page 15: ...nd in the Service Menu Status of Generator P Generator Q Generator S and Run Hours Status of Service Timer 1 Service Timer 2 and Run Hours Alarm Acknowledge Press ENTER button to enter the list of active alarms The alarm list shows the active alarms Press ENTER button to acknowledge alarm Parameter Settings Press the ENTER button to enter the Parameter Settings Select menu group press ENTER button...

Page 16: ...o other action taking place Island Semi Ready Island Auto Genset stopped in Auto Island Active Genset running in Auto AMF Man Genset stopped or running and no other action taking place AMF mode AMF Semi Ready AMF Auto Genset stopped in Auto AMF mode AMF Active Genset running in Auto AMF mode Load Takeover Man Genset stopped or running and no other action taking place LTO mode Load Takeover Semi Re...

Page 17: ...expired Mains Failure In S Frequency or voltage measurement is outside the limits The timer shown is the Mains failure delay Text in mains units with time in seconds MAINS U OK DEL S Mains voltage is OK after a mains failure The timer shown is the Mains OK delay MAINS F OK DEL S Mains frequency is OK after a mains failure The timer shown is the Mains OK delay Hz V OK IN S The voltage and frequency...

Page 18: ...NOTE The Genset will shut down if block mode is selected while the Genset is running NOTE If the auto button is pressed twice the controller will be in the semi auto mode This mode is not supported and is the same as the manual mode Press either the auto or manual button once to resume normal operation Alarm and Logs When an alarm occurs the alarm is displayed and saved in the Alarm Log Press the ...

Page 19: ...ntains up to 52 historical battery tests Parameters Only Available With USW Parameters need to be configured through the Utility Software USW and not locally available to be configured from EMS GC10 unit Parameter Description 1340 Busbar voltage trip 2774 EIC speed ramp 4220 RMI fuel level multi input 6 4230 RMI fuel level multi input 6 4250 4 20ma multi input 7 4260 4 20ma Multi input 7 4350 RMI ...

Page 20: ... 8180 Mains configuration 8190 Tie breaker 9120 Service menu 9180 Quick setup mains 9190 Application broadcast GSM Settings Calling phone numbers 10390 Password language 10400 Password log page 10410 Password control page 10460 10620 RMI configurable curves 10970 Engineering units metric English 10980 Configuration multi input 6 10990 Configuration multi input 7 11000 Configuration multi input 8 1...

Page 21: ...plify the information The standard functions are listed in the following paragraphs OperationModes Automatic Mains Failure AMF Island operation Island Load takeover LTO Engine Control Start stop sequences Run and stop coil Multi inputs binary 4 20 mA or VDO Digital inputs Generator Protection ANSI Reverse power 32 Overload 32 Overcurrent 50 51 Overvoltage 59 Undervoltage 27 Over underfrequency 81 ...

Page 22: ...W Murphy website under documentation for EMS GC10 Measurement Systems EMS GC10 unit is designed for measurement of voltages between 100 and 690Vpp AC For further reference the AC wiring diagrams are shown in the Installation Instructions In parameters 9130 9131 the measurement principle can be changed between three phase single phase and split phase IMPORTANT Configure EMS GC10 to match the correc...

Page 23: ...two sets of BB transformer settings which can be enabled individually in this measurement system Split Phase System When EMS GC10 unit is delivered from the factory the three phase system is selected When this principle is used all three phases must be connected to the EMS GC10 controller unit The following adjustments must be made to make the system ready for the three phase measuring example 400...

Page 24: ...X X X X X Island operation X X X X Load takeover X X X X X NOTE For a general description of the available running modes please refer to the chapter Running mode description AMF No Back Synchronization Auto Mode Description The unit automatically starts the genset and switches to generator supply at a mains failure after an adjustable delay time It is possible to adjust the unit to change to gense...

Page 25: ...al input or with the time dependent start stop commands If the time dependent start stop commands are to be used the auto mode must also be used NOTE For a general description of the available running modes please refer to the chapter Running mode description Load Takeover Auto Mode Description The purpose of the load takeover mode is to transfer the load imported from the mains to the genset for ...

Page 26: ...availability The following sequences can be activated in manual mode Command Description Comment Start The start sequence is initiated and continues until the genset starts or the maximum number of start attempts has been reached First start include preheat Second start cancel preheat Stop The genset will be stopped After disappearance of the running signal the stop sequence will continue to be ac...

Page 27: ... go through the start sequence and run the engine for the time set in parameter 7041 without any breaker operation This sequence is initiated by a digital input or the TEST push button on the front The test will run until the timer expires When the timer runs out the stop sequence including cooling down will be carried out If the timer in parameter 7040 is set to 0 the test is infinite The test wi...

Page 28: ...lock mode was selected When EMS GC10 unit goes into block mode it will Open GB shut down the engine show BLOCK in the display and flash the MAN LED GB ON GB OFF MB ON MB OFF and START buttons are locked Parameter 7065 set to Start Engine Open MB MB will switch on every time voltage frequency is within the limits and open when not OK used when the breaker is a contactor Parameter 7065 set to Start ...

Page 29: ...y safety regulations procedures or requirements by authorities with local jurisdiction IMPORTANT The genset will shut down if block mode is selected while the genset is running Single Line Diagrams Application Illustration In the following the various applications are illustrated in single line diagrams Automatic Mains Failure AMF ...

Page 30: ...Section 75 00 02 0878 2013 03 07 24 Island Operation Island Mode without breaker is possible Load Takeover NOTE Synchronization is not supported by EMS GC10 ...

Page 31: ...unctions included are Mode shift MB open sequence GB open sequence Stop sequence Start sequence MB close sequence GB close sequence Load takeover without synchronizing Island operation Automatic Mains Failure Test sequence NOTE The flowcharts on the following pages are for guidance only For illustrative purposes the flowcharts are simplified in some extent ...

Page 32: ...Section 75 00 02 0878 2013 03 07 26 Mode Shift NOTE To enable mode shift a digital input has to be set up ...

Page 33: ...Section 75 00 02 0878 2013 03 07 27 MB Open Sequence ...

Page 34: ...Section 75 00 02 0878 2013 03 07 28 GB Open Sequence ...

Page 35: ...Section 75 00 02 0878 2013 03 07 29 Stop Sequence ...

Page 36: ...Section 75 00 02 0878 2013 03 07 30 Start Sequence ...

Page 37: ...Section 75 00 02 0878 2013 03 07 31 MB Close Sequence ...

Page 38: ...Section 75 00 02 0878 2013 03 07 32 GB Close Sequence ...

Page 39: ...Section 75 00 02 0878 2013 03 07 33 Load Takeover LTO ...

Page 40: ...Section 75 00 02 0878 2013 03 07 34 Island Operation ...

Page 41: ...Section 75 00 02 0878 2013 03 07 35 Automatic Mains Failure AMF ...

Page 42: ...Section 75 00 02 0878 2013 03 07 36 Test Sequence ...

Page 43: ...ngine the generator breaker and the mains breaker In the manual or semi auto mode the selected sequence is the only sequence initiated e g press the START push button the engine will start but not close the breaker The following sequences will be illustrated below START sequence STOP sequence Breaker sequences ...

Page 44: ...Section 75 00 02 0878 2013 03 07 38 Start Sequence NOTE Run coil can be activated from 1 600 sec before crank starter will be executed In the above example the timer is set to 1 sec parameter 6151 ...

Page 45: ...ngage the starter motor The selection is made in parameter 6185 For each of the Analog Input settings the rule is that the value oil pressure fuel level or water temperature must exceed the setpoint of setting 6186 before starting is initiated NOTE If the value in parameter 6186 is set to 0 0 the start sequence is initiated as soon as it is requested The diagram below shows an example where the an...

Page 46: ... be functional even though a speed MPU alternator sensor is damaged or dirty As soon as the genset is running no matter if the genset is started based on the primary or secondary feedback the running detection will be made based on all available types The sequence is shown in the diagram below Interruption of Start Sequence The start sequence is interrupted in the following situations Event Commen...

Page 47: ...r 4560 Hz V failure If the frequency and voltage are not within the limits set in parameters 2110 2111 2112 after the running feedback is received this alarm is raised when the delay has expired Start failure alarm parameter 4570 Start failure The start failure alarm occurs if the genset has not started after the number of start attempts set in parameter 6190 Start prepare parameters 6180 6181 618...

Page 48: ...Section 75 00 02 0878 2013 03 07 42 Stop Sequence The drawings illustrate the stop sequence ...

Page 49: ...op failure parameter 4580 Stop failure A stop failure alarm will appear if the primary running feedback or the generator voltage and frequency are still present after the delay in this parameter has expired Stop parameter 6210 6211 6212 6213 6214 Stop Cooling down The length of the cooling down period Extended stop The delay after the running feedback has disappeared until a new start sequence is ...

Page 50: ...it Manual All Push button M Logic Modbus Digital input Block All Controlled by the unit Before closing the breakers it must be checked that the voltage and frequency are OK Setpoints Related To MB Control Parameter 7080 MB control Parameter 7081 Mode shift When enabled the EMS GC10 will perform the AMF sequence in case of a mains failure in load takeover or TEST mode Parameter 7082 MB close delay ...

Page 51: ...ncy and voltage are OK the MB opens and the GB closes AMF Timers The time charts describe the functionality at a mains failure and at mains return The timers used by the AMF function are indicated in the table below Timer Description Parameter Number t FD Mains failure delay 7070 7074 f mains failure 7060 7066 U mains failure t F U Frequency Voltage OK t V F Voltage Frequency OK 6220 Hz V OK t FOD...

Page 52: ...act depending on the breaker positions and the voltage frequency measurements The conditions for the ON and OFF sequences are described in the table below Conditions For Breaker Operations Sequence Condition GB ON direct closing Running feedback Generator voltage frequency OK MB open MB ON direct closing Mains voltage frequency OK GB open GB OFF direct opening MB open MB OFF direct opening Alarms ...

Page 53: ...ssword level Factory setting Access Customer Service Master Customer 2000 X Service 2001 X X Master 2002 X X X A parameter cannot be entered with a password that is ranking too low But the settings can be displayed without password entry Each parameter can be protected by a specific password level To do so the PC utility software must be used Enter the parameter to be configured and select the cor...

Page 54: ...00 02 0878 2013 03 07 48 Example of pop up window in USW for parameter 1000 The password level can also be changed from the parameter view in the column Level This is a snapshot of part of the USW parameters list ...

Page 55: ...n parameter 9112 The master password can be changed in parameter 9113 NOTE The factory passwords must be changed if the operator of the genset is not allowed to change the parameters NOTE It is not possible to change the password at a higher level than the password entered Engine Communication EMS GC10 Unit and Engine Controller The EMS GC10 unit is able to communicate with an engine controller th...

Page 56: ... status If it is not possible to activate the run status alarms at low revolutions the remove starter function must be used An example of a critical alarm is the oil pressure alarm Normally it is configured according to the shutdown fail class But if the starter motor has to disengage at 400 RPM and the oil pressure does not reach a level above the shutdown setpoint before 600 RPM then the genset ...

Page 57: ...ed its firing speed Remove Starter When the digital remove starter input is present the start relay is deactivated and the starter motor will be disengaged The diagram illustrates how the remove starter input is activated when the engine has reached its firing speed At the running speed the digital running feedback is activated NOTE The remove starter input must be configured from a number of avai...

Page 58: ...000 RPM parameter 6173 Running detect IMPORTANT Notice that the factory setting of 1000 RPM is higher than the RPM level of starter motors of typical design Adjust this value to a lower value to avoid damage of the starter motor Remove Starter Input The drawing below shows how the setpoint of the remove starter is detected at the firing speed level The factory setting is 400 RPM parameter 6174 Run...

Page 59: ...ent When the oil pressure increases above the adjusted value parameter 6175 Pressure level the running feedback is detected and the start sequence is ended Running Feedback Remove Starter Input The drawing below shows how the setpoint of the remove starter input is detected at the firing speed level The factory setting is 400 RPM parameter 6170 Running detect NOTE The remove starter function can u...

Page 60: ... contactor Continuous NE is a normally energized signal and continuous ND is a normally de energized signal Pulse This type of signal is most often used combined with circuit breaker With the setting pulse EMS GC10 unit will use the close command and the open command relay The close breaker relay will close for a short time for closing of the circuit breaker The open breaker relay will close for a...

Page 61: ...d for each breaker Breaker Spring Load Time To avoid breaker close failures in situations where breaker ON command is given before the breaker spring has been loaded the spring load time can be adjusted for GB and MB The following describes a situation where you risk getting a close failure The genset is in auto mode the auto start stop input is active the genset is running and the GB is closed Th...

Page 62: ...n opened it will not be allowed to close again before the configured inputs are active The inputs are configured in the utility software When the timers are counting the remaining time is shown in the display If the two solutions are used together both requirements are to be met before closing of the breaker is allowed Breaker LED Indication To alert the user that the breaker close sequence has be...

Page 63: ...start stop input deactivates the GB opens The AUTO start stop is reactivated immediately after the GB has opened for example by the operator through a switch in the switchboard However the EMS GC10 unit waits a while before it issues the close signal again because the spring load time must expire or the digital input must be activated not shown in this example Then EMS GC10 unit issues the close s...

Page 64: ... configurable inhibit setting for each alarm has been made The inhibit functionality is only available via the PC utility software USW For each alarm there is a drop down window where it is possible to select which signals have to be present in order to inhibit the alarm Example of the USW parameter 1000 ...

Page 65: ... breaker is open Run status Running detected and the timer in parameter 6160 expired Not run status Running not detected or the timer in parameter 6160 not expired Generator voltage 30 Generator voltage is above 30 of nominal Generator voltage 30 Generator voltage is below 30 of nominal MB ON The mains breaker is closed MB OFF The mains breaker is open NOTE The timer in parameter 6160 is not used ...

Page 66: ... active as long as one of the selected inhibit functions is active Example of the USW parameter 1000 In this example inhibit is set to Not run status and GB ON Here the alarm will be active when the generator has started and disabled again when the GB is closed ...

Page 67: ...hen the running feedback is active and a specific time delay has expired The diagram below illustrates that after activation of the running feedback a run status delay will expire When the delay expires alarms with Run status will be activated NOTE The timer is ignored if binary running feedback is used ...

Page 68: ...s return sequence This input is the Mains Okay input The purpose of this function is to let an external device or an operator control the mains return sequence The external device can be a PLC The following flowchart below shows that if the input is configured it needs to be activated by a pulse in order to initiate the mains return sequence The load will continue on generator supply if the input ...

Page 69: ...imers are available in M Logic and can be used for other purposes than starting and stopping the genset automatically The settings are set up through the PC utility software USW or the display Each command timer can be set for the following time periods Individual days MO TU WE TH FR SA SU Or the following group of days MO TU WE TH MO TU WE TH FR MO TU WE TH FR SA SU SA SU NOTE To start in AUTO mo...

Page 70: ...arameter 6160 setup window Select the correct relay number in output A and output B and enable the function Change the relay function to limit in the I O menu Then the relay will activate but no alarm will appear Example of the USW parameter 5010 setup window NOTE If the relay function is not changed to limit function an alarm will appear at every running situation ...

Page 71: ... generate starting problems or damage the genset Description The function is enabled and configured in parameters 6290 6295 Idle running It has to be noted that the governor itself must handle the idle speed based on a digital signal from the unit see the principle diagram below When the function is enabled two digital inputs are used for control purposes No Input Description 1 Low speed input Thi...

Page 72: ...s running in idle run for too long Examples Idle Speed During Starting And Stopping In this example both the start and the stop timers are activated The start and stop sequences are changed in order to let the genset stay at the idle level before speeding up It also decreases the speed to the idle level for a specified delay time before stopping ...

Page 73: ...log input for oil will be enabled during idle run if set to ON Inhibit The alarms that are deactivated by the inhibit function are inhibited in the usual manner except for the oil pressure alarms Input oil using RMI 6 7 or 8 which are active during idle run as well Running Signal The running feedback must be activated when the genset is running in idle mode Idle speed flowcharts The flowcharts ill...

Page 74: ...Section 75 00 02 0878 2013 03 07 68 Start ...

Page 75: ...Section 75 00 02 0878 2013 03 07 69 Stop ...

Page 76: ... is the start and stop points for the engine heater Output A The relay output for the engine heater Input type Multi input to be used for temperature measurement Hysteresis This decides how big a deviation from the setpoint is needed to activate deactivate the engine heater Enables Enables the engine heater function Principle Diagram NOTE The engine heater function is only active when the engine i...

Page 77: ...se and an alarm will occur if it drops to the set point The drawing shows that test 1 is carried out without a large voltage drop of the battery voltage whereas test 2 reaches the alarm set point As there is no reason to wear the battery down even more the test stops when the battery test alarm occurs The test is typically used at periodical intervals for example once every week The engine must be...

Page 78: ...de is selected the mains failure sequence will be initiated if a mains failure occurs during the battery test Auto Configuration If the automatic battery test is used the function has to be enabled in parameters 6420 6421 6423 6425 When the function is enabled the battery test will be carried out with a specified interval for example once a week Completed battery tests will be logged in a separate...

Page 79: ...he relay activated when the setpoint is exceeded Hysteresis The number of degrees the temperature has to be below the setpoint in order to deactivate the relay set in OA Enable Enable disable the ventilation function The type of input to use RMI Analog or EIC J1939 for the temperature measurement is selected in parameter 6323 Engine heater Max Ventilation Alarm Two alarms can be set up in paramete...

Page 80: ...elay a Fuel fill alarm will be raised Output A OA The relay to be used for control of the fuel pump The selected relay activates below the start limit and deactivates above the stop level Type The multi input RMI to be used for the fuel level sensor Fail Class The fail class of the Fuel fill alarm NOTE The fuel pump relay can be activated via M logic NOTE The output relay should be configured as a...

Page 81: ... increase by 2 within the adjusted delay time then the fuel pump relay deactivates and a Fuel Fill Alarm occurs NOTE The level of increase is fixed at 2 and cannot be changed Fail Class All activated alarms must be configured with a fail class The fail classes define the category of the alarms and the subsequent alarm action Seven different fail classes can be used The tables below illustrate the ...

Page 82: ...isplayed in the alarm info screen The generator breaker will open instantly The genset is stopped instantly The genset cannot be started see next table NOTE The fail class Trip MB GB will only trip the generator breaker if there is no mains breaker present Engine Stopped Fail Class Action Block Engine Start Block MB Sequence Block GB Sequence 1 Block X 2 Warning 3 Trip GB X X 4 Trip stop X X 5 Shu...

Page 83: ...ected for each alarm function either via the display or the PC software To change the fail class via the PC software USW the alarm function to be configured must be selected Select the desired fail class in the fail class roll down panel Example of pop up window in USW for parameter 1000 ...

Page 84: ...10 6111 6113 6116 and 6120 6121 6123 6126 Enable Enable disable the alarm function Running hours The number of running hours to activate the alarm The service timer alarm will be activated as soon as the running hours have been reached Day The number of days to activate the alarm if the running hours are not reached before this number of days the alarm will still be activated The service timer ala...

Page 85: ...igurable fail class will be activated Input Wire Failure Area Normal Range Wire Failure Area 4 20 mA 3 mA 4 20 mA 21 mA RMI Oil type 1 1 0 ohm 195 0 ohm RMI Oil type 2 1 0 ohm 195 0 ohm RMI Temp type 1 4 0 ohm 488 0 ohm RMI Temp type 2 4 0 ohm 488 0 ohm RMI Temp type 3 0 6 ohm 97 0 ohm RMI Fuel type 1 0 6 ohm 97 0 ohm RMI Fuel type 2 1 0 ohm 195 0 ohm RMI VDO configurable lowest resistance highest...

Page 86: ...rter X X X X Configurable Constant 17 GB position ON X X X X X Configurable Constant 18 GB position OFF X X X X X Configurable Constant 19 MB position ON X X X X X Configurable Constant 20 MB position OFF X X X X X Configurable Constant 21 Emergency stop X X X X X Not configurable Constant 22 Low speed X X X Configurable Constant 23 Temperature control X X X Configurable Constant 24 Battery test X...

Page 87: ...hen the input is activated the start relay is deactivated 4 Remote start This input initiates the start sequence of the genset when semi auto or manual mode is selected 5 Remote stop This input initiates the stop sequence of the genset when semi auto or manual mode is selected The genset will stop without cooling down 6 Test Changes the present running mode to test 7 Auto Changes the present runni...

Page 88: ...his feedback when the breaker is closed or a position failure alarm occurs 18 Generator breaker open feedback GB position OFF The input function is used as an indication of the generator breaker position The unit requires this feedback when the breaker is opened or a position failure alarm occurs 19 Mains breaker closed feedback MB position ON The input function is used as an indication of the mai...

Page 89: ...r equipment controls when load is put on the genset 27 MB close inhibit When this input is activated then the mains breaker cannot close 28 Enable mode shift The input activates the mode shift function and the EMS GC10 will perform the AMF sequence in case of a mains failure When the input is configured the setting in parameter 7081 mode shift ON OFF is disregarded 29 Start enable The input must b...

Page 90: ...ion EIC J1939 alarms NOTE The input functions are set up with the PC utility software USW please refer to Help in the USW for this Outputs The unit has a number of output functions which can be configured to any available relay Output Function Auto Semi Test Man Block Configurable Output Type 1 Status OK X X X X X Configurable Constant 2 Run coil X X X X X Configurable Constant 3 Stop coil X X X X...

Page 91: ... preheating the engine or for pre lubrication 5 Starter Crank The relay configured to starter will be closed for the time selected in parameter 6183 in the start sequence 6 Horn The horn relay is a common alarm output This means that every time an alarm state appears the horn relay will close for the time configured in the parameter 6130 Alarm horn regardless of fail class If 6130 is set to 0 seco...

Page 92: ...RMI water 4200 4210 4330 4340 4460 4470 RMI fuel 4220 4230 4350 4360 4480 4490 Binary 3400 3410 3420 NOTE Only one alarm level is available for the digital input type 4 20 mA If one of the multi inputs has been configured as 4 20 mA the unit and range of the measured value corresponding to 4 20 mA can be changed in the PC utility software USW in order to get the correct reading in the display RMI ...

Page 93: ...0 44 117 1 71 0 3 5 51 134 7 4 0 58 151 9 89 6 4 5 65 168 3 5 0 73 184 0 107 3 6 0 87 124 3 7 0 102 140 4 8 0 116 155 7 9 0 131 170 2 10 0 145 184 0 NOTE The configurable type is configurable with eight points in the range 0 480 Ω The resistance as well as the pressure can be adjusted NOTE If the RMI input is used as a level switch then be aware that no voltage must be connected to the input If an...

Page 94: ...94 51 2 83 2 100 212 38 5 62 4 11 7 110 230 29 1 47 6 120 248 22 4 36 8 7 4 130 266 28 9 140 284 22 8 150 302 18 2 NOTE The configurable type is configurable with eight points in the range 0 480 Ω The temperature as well as the resistance can be adjusted NOTE If the RMI input is used as a level switch then be aware that no voltage must be connected to the input If any voltage is applied to the RMI...

Page 95: ... used as a level switch then be aware that no voltage must be connected to the input If any voltage is applied to the RMI inputs it will be damaged Please refer to the Application Notes for further wiring information RMI sensor type Value Type configurable Resistance 0 10 20 30 40 50 60 70 80 90 100 NOTE The configurable type is configurable with eight points in the range 0 480 Ω The value as well...

Page 96: ...or the configurable RMI inputs cannot be changed in the display but only in the PC utility software USW In the USW the configurable inputs are adjusted in this dialogue box Adjust the resistance of the RMI sensor at the specific measuring value In the example above the adjustment is 10 Ω at the engineering units minimum scale value ...

Page 97: ...e 1 Use the PC utility software USW to configure a multi input to be 4 20mA in this example multi input 6 parameter 10980 NOTE Multi input 7 parameter 10980 and Multi input 8 parameter 11000 2 Read the parameters from the device 3 After reading the parameters the 4 20mA alarm appears under the analog window pane in the USW The example below shows how to adjust the analog input alarm The three dots...

Page 98: ...then read the parameters from the device to the computer after changing the scale 1 1 1 10 or 1 100 settings This is in order to refresh the parameter list so the alarm settings present the correct value 7 After reading the parameters the alarm has been scaled so it needs to be adjusted 0 5 in this example and this is also a scaling of the value on the display The display will now show the scaled ...

Page 99: ...nction Selection Digital input alarms can be configured with a possibility to select when the alarms are to be activated The possible selections of the input function are normally open or normally closed The drawing below illustrates a digital input used as an alarm input 1 Digital input alarm configured to NC normally closed This will initiate an alarm when the signal on the digital input disappe...

Page 100: ...enset running in Auto in load takeover operation mode DG BLOCKED FOR START Generator stopped and active alarm s on the generator GB ON BLOCKED Generator running GB open and an active Trip GB alarm SHUTDOWN OVERRIDE The configurable input is active ACCESS LOCK The configurable input is activated and the operator tries to activate one of the blocked keys GB TRIP EXTERNALLY Some external equipment ha...

Page 101: ...N Cooling down period is activated and infinite Cooling down timer is set to 0 0 s GENSET STOPPING This info is shown when cooling down has finished EXT STOP TIME s EXT START ORDER A planned AMF sequence is activated There is no failure on the mains during this sequence QUICK SETUP ERROR Quick setup of the application failed MOUNT CAN CONNECTOR Connect the power management CAN line ADAPT IN PROGRE...

Page 102: ...er Automatically resets to OFF after the reset The reset function cannot be left active 6106 Start attempts Offset adjustment of the number of start attempts Counting at each start attempt NOTE Additional counters for Running hours and Energy can be read out from thePC utility software USW M Logic The M Logic functionality is included in the unit and is not an option dependent function M Logic is ...

Page 103: ...zer is going to be used as a horn annunciator the input must be set to Horn and the output must be set to Buzzer The buzzer will act concurrently to the horn output timer If the delay timer in M Logic is used the buzzer will be active after this time delay GSM Communication The GSM modem communication is used to send a GSM message to up to five cellular telephones when an alarm appears on the disp...

Page 104: ...iary supply power up the unit will send the required PIN code to the modem if this is necessary The PIN code is adjusted in the PC utility software USW USW Remote Communication It is possible to communicate with the unit via the PC utility software USW The purpose is to be able to remotely monitor and control the genset application NOTE It is possible to remotely control the genset from the PC uti...

Page 105: ...ossibility to switch between the four sets of nominal set points is typically used on rental gensets where switching between 50 and 60 Hz is required or switching between different generator tapping or steering single phase three phase 208 120 480 ect Activation The switching between the nominal set points for the generator can be done in two ways digital input parameter 6006 Switching between bus...

Page 106: ...wer values Setup of the scaling can be done in parameter 9030 from the display window shown in the following illustration Changing the voltage scaling will also influence the nominal power scaling Scaling Parameter 9030 Nom Settings 1 To 4 Power Will Change According To Parameter 9030 Nom Settings 1 To 4 Voltage Will Change According To Parameter 9030 Transformer Ratio Settings Parameter 6041 6051...

Page 107: ...ours of the available fans are evened out and the priority shifts between them The functionality behind the temperature dependent start stop is that the EMS GC10 unit measures a temperature for example cooling water temperature and based on this temperature it switches on and off relays that must be used for engaging the fan s Fan Parameters Each fan has a group of parameters that defines their sc...

Page 108: ...en the multi configurable inputs Multi input 6 7 8 The multi inputs can be configured to measure an engine or ambient temperature Based on the measurement of the selected input the fan s is are started and stopped Fan Start Stop The start and stop settings of the fan s are set up in parameters 6563 to 6574 With the settings in the table below the illustrative curve can be observed A hysteresis abb...

Page 109: ...se relays is to issue a signal to the fan starter cabinet The relay must be energized for the fan to run Fan Start Delay If two or more fans are requested to be started at the same time it is possible to add a start delay between each fan start The reason for this is to limit the peak start current so all fans will not contribute with a start current at the same time This delay is adjusted in the ...

Page 110: ...y from 1st to 4th priority This is done automatically because the running hours of the fans are detected and are used for the rearranging M Logic setup If the fan unit is raising a signal that is led to a digital input on the EMS GC10 unit when it is running then the following M Logic must be programmed When it is not possible to get a running feedback from the fan unit the internal relay of the g...

Page 111: ...an hours to be reset NOTE Only reset is possible It is not possible to add an offset to the run hour counter Fan PriorityUpdate In parameter 6562 the priority update rate hours between priority rearrange is selected If the fan priority update is set to 0 hours the order of priority will be fixed at Fan A fan B fan C and fan D ...

Page 112: ...een two sensors can be configured in parameters 4600 4606 The sensors can be selected from the input list shown the list also contains various EIC measurements Two levels of alarms can be made of each differential measurement between sensor A and B Analog settings for differential measurements ...

Page 113: ...ped and reset When the timer runs out the output is activated The total delay will be the delay setting the reaction time Phase Neutral Voltage Trip If the voltage alarms are to work based on phase neutral measurements please adjust parameters 1200 and ph ph or ph N accordingly Depending on the selections either phase phase voltages or phase neutral voltages will be used for the alarm monitoring A...

Page 114: ...Voltage 10 Error 380 207 360 185 The alarm will occur at two different voltage levels even though the alarm setpoint is 10 in both cases Example The below 400V AC system shows that the phase neutral voltage must change 20 when the phase phase voltage changes 40 volts 10 NOTE Phase neutral or phase phase both the generator protections and the busbar mains protections use the selected voltage ...

Page 115: ...ription for EMS GC10 Term Function Description 53 CAN H CAN A 54 CAN GND 55 CAN L Modbus Communication If option H2 is present in the EMS GC10 unit it is possible to read engine data over the Modbus Terminals NOTE For terminal details please refer to the document Installation Manual Principle Diagram ...

Page 116: ...te Deutz EMR3 EMR 2 EMR 912 913 914 and L2011 Read Write Generic J1939 Read Write Iveco EDC7 Bosch MS6 2 Series NEF CURSOR and VECTOR 8 Read Write John Deere JDEC PowerTech M E and Plus Read Write MTU MDEC module M 302 or M 303 lSeries 2000 and 4000 Read Only MTU MDEC module M 201 or M 304 Series 2000 and 4000 Read Only Select M 303 MTU ADEC Series 2000 and 4000 ECU7 Read Write MTU J1939 Smart Con...

Page 117: ...gured to an alarm Parameter Alarm Comment 7570 El comm Error Communication error 7580 EIC warning Any alarm listed as warning for the selected engine type in the section Specific Engine Type Descriptions 7590 EIC shutdown Any alarm listed as shutdown for the selected engine type in the section Specific Engine Type Descriptions 7600 EIC overspeed Actual RPM 7610 7620 EIC coolant t 2 levels Actual t...

Page 118: ...1 Scaling EIC speed 61444 3 6 4 2 190 RPM 0 125 rpm bit offset 0 EIC coolant temp 1 65262 3 6 1 1 110 C 1 deg C bit offset 40 C EIC oil pressure 2 65263 6 4 1 100 Kpa 4 kpa bit offset 0 EIC faults 4 65230 6 1 1 1218 1 bit offset 0 EIC oil temp 3 65262 3 6 3 2 175 C 0 03125 C bit offset 273 C EIC fuel temp 65262 3 6 2 1 174 C 1 C bit offset 40 C EIC intake manifold 1 P also called EIC bootst P 6527...

Page 119: ...oil temp 65262 3 6 5 2 176 C 0 03125 C bit offset 273 C EIC particulate trap inlet 65270 6 1 1 81 kpa 0 5 kpa bit offset 0 EIC air filter diff 65270 6 5 1 107 kpa 0 05 kpa bit offset 0 EIC coolant filter diff 65270 6 8 1 112 kpa 0 5 kpa bit offset 0 EIC atmospheric press 65269 6 1 1 108 kpa 0 5 kpa bit offset 0 EIC ambient air temp 65269 6 4 2 171 C 0 03125 C bit offset 273 C EIC trip fuel_gaseous...

Page 120: ...up in two ways 1 Using the function of the PC Utility Software USW Configuration of the User Views This way the 20 three line views can be configured to show the desired A total of 20 views is displayed unless fewer is set up 2 Using the Autoview function in the communication setup parameter number 7564 This way the 20 three line views are kept with their present setup and all engine values are ad...

Page 121: ...e communication various CAN PC tools can be used Common for these are that they must be connected to the CANbus between the EMS GC10 unit and the engine controller When the tool is connected it is possible to monitor the communication between the two units For use of the CAN tool please refer to the manual for the product used As an example you may see the following telegram 0xcf00400 ff 7d 7d e0 ...

Page 122: ...x or 5600 dec 0 125 700 RPM Displaying Alarms J1939 DM1 DM2 Scania KWP2000 Caterpillar Perkins Besides some engine specific alarms which are shown in the standard alarm list the J1939 Diagnostic messages DM1 active alarms and DM2 hirtoric alarm log list as well as the Scania KWP 20000 alarms can all be shown on the display J1939 Press the LOG button for 2 seconds That will display the alarm log Ex...

Page 123: ... passive alarms in a mix Use the up and down buttons to scroll through the list CLRALL By pressing ENTER the entire alarm log list will be cleared For safety reasons this requires the master password Refer to Passwords and Parameter Access for details Caterpillar Perkins Press the LOG button for 2 seconds That will display the alarm log Caterpillar and Perkins have a secondary DM1 log as well as o...

Page 124: ... The alarm log in DM1 shows the active alarms the DM2 shows the historical alarms Use the up and down buttons to scroll through the list Scania KWP 2000 Use the up or down button until the engine log is shown in the display and press enter The alarm log will be shown in the display Example Scania KW2000 LOG 1105 Speed sensor 1 Active alarms 6 The Scania KWP 2000 log shows active and passive alarms...

Page 125: ...istorical alarms Use the up and down buttons to scroll through the list NOTE The display of Caterpillar Perkins secondary DM 1 log only applies to EMS GC10 100 and GC 1F 2 Control Commands Sent to the Engine Engine types with the possibility to send commands to the ECM via the CANbus communication line Engine Type Detroit Diesel DDEC John Deere JDEC Caterpillar Perkins Cummins Generic J1939 Deutz ...

Page 126: ...he transmission of all the EMS GC10 unit EIC control frames listed in the above table EIC 50 Hz 60 Hz Switch If the set point f nominal is changed in the EMS GC10 between 50 and 60 Hz then the change is made with a frequency ramp of 2 Hz per second This frequency ramp is used when switching between nominal settings 1 4 or if the parameter of the nominal frequency is changed between 50 and 60 Hz EI...

Page 127: ...ulated droop has to be used EIC Inhibit The EIC alarms can be inhibited through M Logic This would typically be necessary during stopping of the engine The following alarms can be inhibited EIC red alarm EIC yellow alarm EIC malfunction EIC protection EIC Idle The Idle function of the EMS GC10 is activated in parameter 6290 If this is used with engines with speed control from CANbus communication ...

Page 128: ...ine type to engine type Besides these the entire log list can be read in the engine controller by holding the LOG button for 3 seconds Caterpillar Perkins J1939 Warnings and Shutdowns Warning shutdown list J1939 Codes SPN FMI Warning FMI Shutdown Low oil pressure 100 17 1 Intake manifold 1 P 102 15 Coolant temperature 110 15 1 High inlet air temp 172 15 Fuel temperature 174 15 Overspeed 190 15 0 E...

Page 129: ...ol inhibit NOTE The speed regulation is enabled in parameter 2781 Reg output and 7563 EIC Controls Cummins CM850 CM570 J1939 Warnings and Shutdowns Warning shutdown list J1939 codes SPN FMI warning FMI shutdown Low oil pressure 100 18 1 Coolant temperature 110 16 0 Oil temperature 175 16 0 Intake manifold temp 105 16 0 Fuel temperature 174 16 0 Coolant level low 111 18 1 Overspeed 190 16 Crankcase...

Page 130: ... 0x00FF69DC For Cummins proprietary Engine governing EG telegram the source address of the EMS GC10 controller is 0xDC 220 dec Frequency Selection Nominal frequency is written automatically based on the frequency nominal parameter 50 Hz is written if fNOM is 55 Hz 60 Hz is written if fNOM is 55 Hz Gain setting Gain is set in parameter 2773 Shutdown Override This command can be used in order to pre...

Page 131: ...esel particulate filter regeneration status Diesel particulate filter status Particulate filter lamp High exhaust system temp Regenera tion disabled State OFF x x ON solid x x ON fast blink x Inhibited x Not inhibited x Not Active x Active x Regeneration needed x Regeneration not needed x Regeneration lowest level x Regeneration moderate level x Regeneration highest level x Besides the lamp and st...

Page 132: ... controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Engine Speed CANbus ID for speed control 0x0c000000 J1939 TSC1 M Logic commands are available to enable disable start stop and speed controls EIC Speed Control Inhibit NOTE The speed regulation is enabled in parameter 2781 Reg output and 7563 EIC Controls Deutz EMR 2 EMR 3 J1939 Warnings and Shutdowns Warning shutdown l...

Page 133: ...9 J1939 Warnings and Shutdowns Warning shutdown list J1939 d SPN FMI warning FMI shutdown EIC yellow lamp X EIC red lamp X EIC Malfunction X EIC Protection X NOTE FMI indication means that the alarm in question is not supported Write Commands to Engine Controller Engine Controls All the write commands to the engine controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Engin...

Page 134: ...the alarm in question is not supported Write Commands to Engine Controller Engine Controls All the write commands to the engine controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Engine Speed CANbus ID for speed control 0x0c000003 For J1939 TSC1 the source address of the EMS GC10 controller is 3 For the Iveco Vector 8 type only CANbus ID for speed control 0xcFF0027 M Log...

Page 135: ... EIC malfunction X EIC protection X NOTE FMI indication means that the alarm in question is not supported Write Commands to Engine Controller Engine Controls All the write commands to the engine controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Engine Speed CANbus ID for speed control 0x0c000000 J1939 TSC1 M Logic commands are available to enable disable start stop and ...

Page 136: ... J1939 TSC1 M Logic commands are available to enable disable start stop and speed controls EIC Start Stop Enable EIC Speed Control Inhibit NOTE The speed regulation is enabled in parameters 2781 Reg output and 7563 EIC Controls Frequency Selection Nominal frequency is written automatically based on the frequency nominal parameter 50 Hz is written if fnominal 55Hz 60 Hz is written if fnominal is 55...

Page 137: ...d to select variant 1 parameters Trip Counter Reset This command resets the trip fuel consumption counter The command is activated through M Logic MTU ADEC CANopen The MTU ADEC is not a part of the J1939 therefore the reading of values alarms and shutdowns are different Display Readings Object Object EIC speed EIC ambient air temp EIC coolant temp EIC exch temp A EIC oil pressure EIC exch temp B E...

Page 138: ...CU temp high Holding tank low level Engine speed too low Generator winding 1 high temp Prelube fail Generator winding 2 high temp Start speed not reached Generator winding 3 high temp Common alarm yellow Ambient temp high Lube oil pressure low Water in fuel 1 Coolant level low Water in fuel 2 Intercooler coolant level low Fuel temp high ECU defect Exhaust bank A high temp Speed demand failure Exha...

Page 139: ...s enabled in parameter 2781 Reg output and 7563 EIC Controls Start Stop command Frequency Selection Nominal frequency is written automatically based on the frequency nominal parameter 50 Hz is written if fNOM 55Hz 60 Hz is written if fNOM is 55 Hz NOTE The CANopen node ID no is selected in parameter 7562 The default value 6 usually matches the ADEC parameter Demand switch Set method of speed contr...

Page 140: ...ses are read only function code 04h Alarms Below is a list of alarms that can be shown on the display The alarms will be shown in the alarm window The alarms can be acknowledged from the display but they will be visible until the alarm disappears in the ECM module Alarm List Warning Shutdown MDEC yellow alarm X MDEC red alarm X Overspeed X Low oil pressure X X High coolant temp X X High oil temp X...

Page 141: ...rnings and Shutdowns DNL2 Alarms Below is a list of warnings and shutdowns that can be shown on the display They will be shown as an alarm in the alarm window The alarms can be acknowledged from the display but they will be visible until the alarm disappears in the ECM module Warning shutdown list DNL2 warning DNL2 shutdown EMS warning X Low oil pressure X High coolant temp X Stop limit exceeded X...

Page 142: ... sen Oil pressure sensor 23 Fault in cor Fault in coordinator 25 Throttle pedal CAN message for fine tune nominal speed out of range 27 Emerg stop o r Engine stop overridden 31 Oil pres prot Oil pressure protection activated 32 Wrong parameter Wrong parameter setting for defect CAN communication 33 Battery voltage Battery voltage out of range 37 Emerg stop cor Emergency stop switch activated 43 CA...

Page 143: ...ngine controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Droop Engine Speed CANbus ID Offset 0xcfff727 Speed 0x0cff8027 M Logic commands are available to enable disable start stop and speed controls EIC start stop enable EIC speed control inhibit Frequency selection Nominal speed frequency is selected in parameter 2772 If user is selected nominal speed frequency is writt...

Page 144: ... warning FMI shutdown Low oil pressure 100 5 Intake manifold 1 P 102 Coolant temperature 110 5 High inlet air temp 172 5 Fuel temperature 174 Fuel pressure 94 5 Oil level 98 5 Overspeed 190 0 Coolant level low 111 1 EIC yellow lamp X EIC red lamp X EIC malfunction X EIC protection X Write Commands to Engine Controller None ...

Page 145: ...on X NOTE FMI indication means that the alarm in question is not supported Write Commands to Engine Controller Engine Controls All the write commands to the engine controller ex speed start stop etc are enabled in parameter 7563 EIC Controls Engine Speed CANbus ID for speed control 0x0cff4611 Volvo Penta proprietary telegram M Logic commands are available to enable disable start stop and speed con...

Page 146: ... a Scada system A certain amount of engine data can be transmitted from the engine communication module to the controller unit They can be transmitted through Modbus The available values depend on the selected type of engine communication The data readable by the Modbus communication are converted into the chosen unit in parameter 10970 Readings Analog Values The reading of values is independent o...

Page 147: ...arge air press bar psi 1 100 Charge air press 604 EIC intake manifold 1 T or EIC charge air T deg F 1 1 1 10 Intake manifold 1 temperature 605 EIC d d torque 1 1 Driver s demand engine percent torque 606 EIC actual torque 1 1 Actual engine percent torque 607 EIC acc pedal pos 1 1 Accelerator pedal position 608 EIC load c speed 1 1 Percent load at current speed 609 EIC air inlet pressure bar psi 1 ...

Page 148: ...er temp deg F 1 10 Intercooler temp 638 EIC trip fuel_gaseous kg 1 1 Trip fuel gaseous 639 EIC total fuel used_gaseous ton 1 10 Total fuel used gaseous 640 EIC engine trip fuel L 1 1 1 1 Engine trip fuel 641 EIC engine total fuel used kL 1 10 Engine total fuel used 900 EIC trip average fuel rate L h 1 10 Average fuel rate trip 901 EIC nominal power Kwm 1 1 1 1 Nominal power of the engine 902 EIC t...

Page 149: ...n the table below a specific SPN number is linked to the same FMI and oc number Active Diagnostic Code DM1 SPN Addr Content Description 1370 SPN diagnostic no 1 Lo word 1371 SPN diagnostic no 2 Lo word 1372 SPN diagnostic no 3 Lo word 1373 SPN diagnostic no 4 Lo word 1374 SPN diagnostic no 5 Lo word 1375 SPN diagnostic no 6 Lo word 1376 SPN diagnostic no 7 Lo word 1377 SPN diagnostic no 8 Lo word ...

Page 150: ... diagnostic no 10 1412 1417 Not used Reserved Active Occurrence Counter DM1 OC Addr Content Description 1418 Occurrence counter diagnostic no 1 1419 Occurrence counter diagnostic no 2 1420 Occurrence counter diagnostic no 3 1421 Occurrence counter diagnostic no 4 1422 Occurrence counter diagnostic no 5 1423 Occurrence counter diagnostic no 6 1424 Occurrence counter diagnostic no 7 1425 Occurrence ...

Page 151: ... 1440 SPN diagnostic no 7 Lo word 1441 SPN diagnostic no 8 Lo word 1442 SPN diagnostic no 9 Lo word 1443 SPN diagnostic no 10 Lo word 1444 SPN diagnostic no 1 Hi word 1445 SPN diagnostic no 2 Hi word 1446 SPN diagnostic no 3 Hi word 1447 SPN diagnostic no 4 Hi word 1448 SPN diagnostic no 5 Hi word 1449 SPN diagnostic no 6 Hi word 1450 SPN diagnostic no 7 Hi word 1451 SPN diagnostic no 8 Hi word 14...

Page 152: ... diagnostic no 10 1476 1481 Not used Reserved Active Occurrence Counter DM2 OC Addr Content Description 1482 Occurrence counter diagnostic no 1 1483 Occurrence counter diagnostic no 2 1484 Occurrence counter diagnostic no 3 1485 Occurrence counter diagnostic no 4 1486 Occurrence counter diagnostic no 5 1487 Occurrence counter diagnostic no 6 1488 Occurrence counter diagnostic no 7 1489 Occurrence ...

Page 153: ...oil pressure 2 Bit 8 7650 EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level2 1024 EIC alarms engine controller DM1 Bit 1 EIC low oil pressure warning Bit 2 EIC low oil pressure shutdown Bit 3 EIC boost pressure warning Bit 4 EIC high coolant temperature warning Bit 5 EIC low coolant level shutdown Bit 6 EIC high inlet air temperature warning Bit...

Page 154: ... level 2 1023 EIC alarms engine controller DM1 Bit 0 EIC yellow Bit 1 Red Bit 2 EIC protection Bit 3 EIC malfunction 1024 EIC alarms engine controller DM1 Bit 0 EIC DEC communication error Bit 1 EIC low oil pressure warning Bit 2 EIC low oil pressure shutdown Bit 3 EIC high coolant temp warning Bit 4 EIC high coolant temperature shutdown Bit 5 EIC low coolant level warning Bit 6 EIC low coolant le...

Page 155: ...t 3 7600 EIC overspeed Bit 4 7610 EIC coolant water temperature 1 Bit 5 7620 EIC coolant water temperature 2 Bit 6 7630 EIC oil pressure 1 Bit 7 7640 EIC oil pressure 2 Bit 8 7650 EIC oil temp 1 BIt 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC communication error warning Bit 1 EIC warning Bit 2 EIC shutdown Bi...

Page 156: ...it 5 7620 EIC coolant water temperature 2 Bit 6 7630 EIC oil pressure 1 Bit 7 7640 EIC oil pressure 2 Bit 8 7650 EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC high coolant temperature shutdown Bit 1 EIC low oil pressure shutdown Bit 2 EIC overspeed shutdown Bit 3 EIC EMR shutdown LS lamp stat...

Page 157: ...n Bit 3 7600 EIC overspeed Bit 4 7610 EIC coolant water temperature 1 Bit 5 7620 EIC coolant water temperature 2 Bit 6 7630 EIC oil pressure 1 Bit 7 7640 EIC oil pressure 2 Bit 8 7650 EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC communication error Bit 1 EIC yellow Bit 2 EIC red Bit 3 EIC pr...

Page 158: ...EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC communication error Bit 1 EIC low oil pressure warning Bit 2 EIC low oil pressure shutdown Bit 3 EIC boost pressure warning Bit 4 EIC high coolant temperature warning Bit 5 EIC low coolant level shutdown Bit 6 EIC high inlet air temperature warnin...

Page 159: ... EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC high coolant temperature shutdown Bit 1 EIC low oil pressure shutdown Bit 2 EIC fuel temperature shutdown Bit 3 EIC fuel control valve shutdown Bit 4 EIC ECU failure shutdown Bit 5 EIC oil pressure warning Bit 6 EIC intake manifold warning Bit 7 ...

Page 160: ...down Bit 3 7600 EIC overspeed Bit 4 7610 EIC coolant water temp 1 Bit 5 7620 EIC coolant water temp 2 Bit 6 7630 EIC oil pressure level 1 Bit 7 7640 EIC oil pressure level 2 Bit 8 7650 EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms engine controller DM1 Bit 0 EIC communication error Bit 1 EIC yellow Bit 2 EIC red Bit 3 EIC p...

Page 161: ...t 6 EIC oil pressure 1 Bit 7 EIC 7640 oil pressure 2 Bit 8 EIC 7650 oil temp 1 Bit 9 EIC 7660 oil temp 2 Bit 10 EIC 7670 coolant level 1 Bit 11 EIC 7680 coolant level 2 1022 EIC alarms engine controller Bit 0 EIC ECU power supp voltage LoLo Bit 1 EIC Fuel high temp Bit 2 EIC Exhaust A high temp Bit 3 EIC Exhaust B high temp Bit 4 EIC Pressure 1 high Aux 1 Bit 5 EIC Pressure 2 high Aux 2 Bit 6 EIC ...

Page 162: ...g 2 temp high Bit 12 EIC Winding 3 temp high Bit 13 EIC Ambient temp high Bit 14 EIC Water in fuel 1 Bit 15 EIC Water in fuel 2 1024 EIC alarms engine controller Bit 0 EIC Coolant high temp Bit 1 EIC Charge air high temp Bit 2 EIC Intercooler coolant high temp Bit 3 EIC Lube oil high temp Bit 4 EIC ECU high temp Bit 5 EIC Engine speed low Bit 6 EIC Prelube fail Bit 7 EIC Start speed not reached Co...

Page 163: ... pressure 2 1024 EIC alarms engine controller Bit 0 EIC overspeed shutdown Bit 1 EIC low oil pressure warning Bit 2 EIC low oil pressure shutdown Bit 3 EIC low coolant level shutdown Bit 4 EIC MDEC ECU failure shutdown Bit 5 EIC high coolant temperature warning Bit 6 EIC high coolant temperature shutdown Bit 7 EIC high intercooler coolant temp warning Bit 8 EIC high oil temperature shutdown Bit 9 ...

Page 164: ...EIC throttle pedal Bit 10 EIC emergency stop override Bit 11 EIC oil pressure prot Bit 12 EIC wrong parameter Bit 13 EIC battery voltage Bit 14 EIC oil pressure prot Bit 15 EIC emergency stop cor 1027 EIC alarms KWP 2000 Bit 0 EIC CAN cir defect Bit 1 EIC CAN mess DLN1 Bit 2 EIC Wrong CAN version Bit 3 EIC un inj cyl 1 Bit 4 EIC un inj cyl 2 Bit 5 EIC un inj cyl 3 Bit 6 EIC un inj cyl 4 Bit 7 EIC ...

Page 165: ... Type 1028 EIC alarms KWP 2000 Bit 0 EIC seal Bit 1 EIC coola shut OFF Bit 2 EIC overheat prot Bit 3 Fault in TPU Bit 4 Not used Bit 5 Not used Bit 6 Not used Bit 7 Not used Bit 8 Not used Bit 9 Not used Bit 10 Not used Bit 11 Not used Bit 12 Not used ...

Page 166: ...IC oil pressure 2 Bit 8 7650 EIC oil temp 1 Bit 9 7660 EIC oil temp 2 Bit 10 7670 EIC coolant level 1 Bit 11 7680 EIC coolant level 2 1024 EIC alarms DM 1 Bit 0 EIC overspeed warning Bit 1 EIC oil pressure warning Bit 2 EIC oil temperature warning Bit 3 EIC high coolant temperature warning Bit 4 EIC low coolant level warning Bit 5 EIC fuel pressure warning Bit 6 EIC ECM yellow lamp warning Bit 7 E...

Page 167: ...trol functions only there are no possibilities for analog reading and or control functions The M Logic can be programmed from the free PC tool called Utility Software USW version 3 The USW can be downloaded from www FWMurphy com M Logic setting is done in command lines There are 40 lines and each line contains 3 events 2 operators and one output with a possibility to make a time delay If 3 operato...

Page 168: ...Section 75 00 02 0878 2013 03 07 162 Configuration Starting the M Logic Once the USW has been started there will be an icon on the lower left hand side to activate M Logic ...

Page 169: ... shown the M Logic toolbar appears at the top of the screen The toolbar has two buttons which are used to write and read the M Logic configuration to and from the unit Read Activating this button will read all M Logic settings from the unit to the USW Write Activating this button will write the M Logic settings from the USW to the unit ...

Page 170: ...on makes it possible to open a previously saved logics file Basic Functions The M Logic consists of a number of lines Logic 1 Logic 2 and so on Each of these lines have three event settings two operator settings one enable tick box and one output setting The Logic line can be collapsed or expanded using this button The free text will still be shown NOTE The free text is stored in the usw file but ...

Page 171: ... the power management CAN line Logic Can be TRUE or FALSE TRUE means always FALSE means never Inputs Direct activation of a binary input The availability of binary inputs is option dependent Modes Running modes and plant modes e g AUTO Relays Activation when a relay activates The availability of relay outputs is option dependent Virtual Events A number of internal virtual events that can be activa...

Page 172: ...s the number of activating triggering events can be expanded from the three available in each logic line to in theory an unlimited number of events Virtual events can also be trigged from Modbus Relays Selection of a relay output The selection of these is option dependent Inhibits A selection of inhibit functions for the alarms Static sync type Selection between static sync functionalities Gov AVR...

Page 173: ...explained below A TRUE state of an input event will be detected if the condition defined in the input event is met Examples given Digital input is TRUE when activated 12 24V DC applied Alarm condition is TRUE when the alarm is present Mode condition is TRUE when the mode is selected A FALSE state of an input event will be detected if the condition defined in the input event is not met Examples giv...

Page 174: ...total of five events that can be used in this logic sequence A B C in Logic 1 and B C in Logic 2 Set Reset Function If you use a single binary input for for example selection of AUTO MANUAL you need a SET RESET function since two binary inputs are normally required for this In the following example binary input no 10 is used to switch between AUTO input ON and MANUAL input OFF First line If input ...

Page 175: ... required the following example can be used The example shows how to configure relay 5 as an output for a flashing light or similar during engine stop ping sequence The event DG Stop activated triggers the function Logic 1 DG stop activated event triggers the function The relay output resets if the virtual event VE 1 is active Logic 2 Relay 5 triggers VE 1 or VE 1 holds itself ON provided VE 2 is ...

Page 176: ...l no alarms Cranking Crank output activated Start activated Start sequence activated Lamp test Lamp test in progress Battery test activated Battery test in progress Cool down active Cool down sequence in progress Engine heater in manual control Force release block of engine heater toggle function Alternative start activated Alternative start is a full AMF sequence test of the plant Parameter set 1...

Page 177: ...op flop function Cmd timer 02 active Cmd timer 03 active Cmd timer 04 active Any Cmd timers active Can Inputs CAN inputs 01 16 active expansion I O The CAN inputs are handled as binary inputs Inputs Binary input activated digital input or external I O The number of binary inputs selectable is hardware option dependent The number indicates the terminal number for the input in question Emergency sto...

Page 178: ... an alarm DG X running Diesel engine running Mains X MB closed Mains breaker closed Mains X MB opened Mains breaker open DG X synchronizing Diesel generator breaker is being synchronized Mains X synchronising Mains breaker is being synchronised Mains X TB synchronising Tie breaker is being synchronised BTB X BTB closed Bus tie breaker is closed BTB X BTB opened Bus tie breaker is open BTB X BTB sy...

Page 179: ...manual regeneration cannot occur High Exh Syst Temp OFF lamp Exhaust temp below High Exh Syst Temp ON lamp Exhaust temp above Operators Operator Description Notes OR Using OR between 2 events means that the output will activate when one of these activates AND Using AND between 2 operators means that the output will only activate if both events are activated Outputs Output Description Notes Command...

Page 180: ... Start the engine and close the breaker open the breaker and stop engine GB open and stop Auto start stop ON Start OFF Stop Remote start Pulse signal Remote stop Pulse signal Deactivate base load Disables the base load function First priority Forces this unit to have the first priority in a power management system Select 3 phase system Selects to measure AC voltage on a 3 phase system Select split...

Page 181: ...arm 4 M Logic alarm 5 Act Max ventilation Activates max Ventilation De act Max ventilation Deactivates max ventilation Shutdown override Activates shutdown override Virtual Event Virtual event 1 32 These are used as interconnection between multiple logics to enhance the possible number of events in one sequence Relays Selectable no of relays are option dependent The list will show all relays possi...

Page 182: ...am command Select default or variant 1 governor parameter setting EIC DPF regeneration inhibit The Regeneration Disabled Inhibit switch disallows any automatic or manual non mission regeneration of the diesel particulate filter This may be used by the operator to prevent regeneration when the machine is operating in a hazardous environment and the OEM is concerned about high temperature EIC DPF re...

Page 183: ...Section 75 00 02 0878 2013 03 07 177 ...

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