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FC 300 Operating Instructions

Contents

How to Read these Operating Instructions

.........................

Approvals .............................................................................................

Symbols ...............................................................................................

Abbreviations ........................................................................................

Safety Instructions and General Warning

...........................

Disposal Instruction ...............................................................................

Software Version ...................................................................................

High Voltage Warning .............................................................................

Safety Instructions .................................................................................

Avoid Unintended Start ...........................................................................

Safe Stop of FC 300 ...............................................................................

Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only) .................... 10

IT Mains ............................................................................................... 10

How to Install

.................................................................................. 11

How to Get Started ................................................................................ 11

Accessory Bag ....................................................................................... 13

Mechanical Installation ........................................................................... 14

Electrical Installation .............................................................................. 17

Removal of Knockouts for Extra Cables ..................................................... 17

Connection to Mains and Earthing ............................................................ 18

Motor Connection ................................................................................... 20

Fuses ................................................................................................... 22

Access to Control Terminals ..................................................................... 24

Electrical Installation, Control Terminals .................................................... 24

Connection Examples ............................................................................. 25

Start/Stop ............................................................................................ 25

Pulse Start/Stop .................................................................................... 26

Speed Up/Down .................................................................................... 26

Potentiometer Reference ......................................................................... 26

Electrical Installation, Control Cables ........................................................ 27

Switches S201, S202, and S801 .............................................................. 28

Final Set-Up and Test ............................................................................. 29

Additional Connections ........................................................................... 31

Control of Mechanical Brake .................................................................... 31

Motor Thermal Protection ........................................................................ 31

How to Programme

........................................................................ 33

The FC 300 Graphical and Numerical LCP .................................................. 33

How to Programme on the Graphical Local Control Panel ............................. 33

How to Programme on the Numerical Local Control Panel ............................. 34

Quick Setup .......................................................................................... 36

Parameter Lists ..................................................................................... 39

Parameter Selection ............................................................................... 40

General Specifications

.................................................................. 67

Warnings and Alarms

................................................................... 73

Warnings/Alarm Messages ...................................................................... 73

MG.33.A7.02 - VLT is a registered Danfoss trademark

Summary of Contents for FC 300

Page 1: ...18 Motor Connection 20 Fuses 22 Access to Control Terminals 24 Electrical Installation Control Terminals 24 Connection Examples 25 Start Stop 25 Pulse Start Stop 26 Speed Up Down 26 Potentiometer Ref...

Page 2: ...FC 300 Operating Instructions Index 81 2 MG 33 A7 02 VLT is a registered Danfoss trademark...

Page 3: ...ionDrive FC 300 comes in two shaft performance levels FC 301 ranges from scalar U f to VVC and FC 302 ranges from scalar U f to servo performance These Operating Instructions cover both FC 301 and FC...

Page 4: ...technical information about the drive and customer design and applications including encoder resolver and relay options The VLT AutomationDrive FC 300 Profibus Operating Instructions provide the infor...

Page 5: ...dent D TYPE Electro Magnetic Compellability EMC Electronic ThermAL Relay ETR Frequency Converter FC Gram g Hertz Hz Kilohertz kHz Local Control Panel LCP Meter m Milli Henry Inductance mH Milliampere...

Page 6: ...FC 300 Operating Instructions How to Read these Operating Instructions 6 MG 33 A7 02 VLT is a registered Danfoss trademark...

Page 7: ...Caution The FC 300 AutomationDrive DC link capacitors remain charged after power has been disconnected To avoid an electrical shock hazard disconnect the FC 300 from the mains before carrying out mai...

Page 8: ...class 20 motor overload protection in accordance with NEC The earth leakage current exceeds 3 5 mA The OFF key is not a safety switch It does not disconnect the FC 300 from mains General warning Warn...

Page 9: ...and also the FC301 in A1 enclosure can perform the safety function Safe Torque Off As defined by draft CD IEC 61800 5 2 or Stop Category 0 as defined in EN 60204 1 FC 301 A1 enclosure When Safe Stop i...

Page 10: ...use a regular cable instead of a protected one Bridge jumper between terminal 37 and 24 VDC The illustration below shows a Stopping Category 0 EN 60204 1 with safety Cat 3 EN 954 1 The circuit interr...

Page 11: ...following the steps described below Read the safety instructions before installing the unit Mechanical Installation Mechanical mounting Electrical Installation Connection to Mains and Protecting Earth...

Page 12: ...e1 Type12 Type1 Type12 Rated power 0 25 1 5 kW 200 240 V 0 37 1 5 kW 380 480 V 0 25 2 2 kW 200 240 V 0 37 4 0 kW 380 480 500V 3 0 3 7 kW 200 240 V 5 5 7 5 kW 380 480 500 V 0 75 7 5 kW 550 600V 0 25 3...

Page 13: ...FC 301 FC 302 Frame sizes B1 and B2 IP21 IP55 Type1 Type12 1 2 only available in units with brake chopper FC 301 without Safe Stop Only one relay connector is included for FC 301 units For DC link co...

Page 14: ...m free air passage above and below the FC 300 If the IP 21 Enclosure kit 130B1122 or 130B1123 is used there must be a clearance between the drives of min 50 mm 1 Drill holes in accordance with the mea...

Page 15: ...and B2 The back wall must always be solid for optimum cooling Mounting frame sizes A5 B1 and B2 on a none solid back wall the drive must be provided with a back plate A due to insufficient cooling air...

Page 16: ...50 mm 402 mm 454 mm 624 mm Width Width of back plate B 75 mm 90 mm 90 mm 130 mm 130 mm 242 mm 242 mm 242 mm Width of back plate with one C option B 130 mm 130 mm 170 mm 170 mm 242 mm 242 mm 242 mm Wid...

Page 17: ...nt otherwise the aluminium surface will oxidize again Tightening up Torque FC size Cable for Tightening up torque 0 25 7 5 kW A1 A2 A3 and A5 Line Brake resistor load sharing Motor cables 0 5 0 6 Nm L...

Page 18: ...s labelled MAINS at the bottom of FC 300 4 Attach mains wires to the mains plug connector 5 Relive the cable with the supporting enclosed brackets NB Check that mains voltage corresponds to the mains...

Page 19: ...be removed Mains connector A5 IP 55 Enclosure When disconnector is used A5 enclosure the PE must be mounted on the left side of the drive Mains connection B1 and B2 IP 21 NEMA Type1 and IP 55 NEMA Ty...

Page 20: ...f it is necessary to split the screen to install a motor isolator or motor relay the screen must be continued with the lowest possible HF impedance Screening of cables Avoid installation with twisted...

Page 21: ...r to the motor name plate for correct connection mode and voltage No 96 97 98 99 U V W PE1 Motor voltage 0 100 of mains voltage 3 wires out of motor U1 V1 W1 Delta connected W2 U2 V2 PE1 6 wires out o...

Page 22: ...current protection must always be carried out according to national regulations Fuses must be designed for protection in a circuit capable of supplying a maximum of 100 000 Arms symmetrical 500 V max...

Page 23: ...JJS 50 5014006 050 KLS R50 A6K 50R 18K KTS R60 JKS 60 JJS 60 5014006 063 KLS R60 A6K 60R 22K KTS R80 JKS 80 JJS 80 5014006 100 KLS R80 A6K 80R KTS fuses from Bussmann may substitute KTN for 240 V freq...

Page 24: ...osures A5 B1 and B2 enclosures Electrical Installation Control Terminals To mount the cable to the terminal 1 Strip isolation of 9 10 mm 2 Insert a screw driver1 in the square hole 3 Insert the cable...

Page 25: ...EMA TYPE 12 A5 housing with mains disconnector Connection Examples Start Stop Terminal 18 Par 5 10 8 Start Terminal 27 Par 5 12 0 No operation Default coast inverse Terminal 37 Safe stop FC 302 and FC...

Page 26: ...t Terminal 27 Par 5 12 19 Freeze reference Terminal 29 Par 5 13 21 Speed up Terminal 32 Par 5 14 22 Speed down Note Terminal 29 only in FC 302 Potentiometer Reference Voltage reference via a potentiom...

Page 27: ...lay 2 is not included in FC 301 Very long control cables and analog signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this...

Page 28: ...uration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 See drawing Diagram showing all electrical ter...

Page 29: ...tage par 1 22 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance Th...

Page 30: ...by the AMA before the frequency converter entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss Service make sure to mention...

Page 31: ...l parallel connected motors The total current consumption of the motors must not exceed the rated output current IINV for the FC 300 Problems may arise at start and at low RPM values if motor sizes ar...

Page 32: ...FC 300 Operating Instructions How to Install 32 MG 33 A7 02 VLT is a registered Danfoss trademark...

Page 33: ...groups 1 Graphical display with Status lines 2 Menu keys and indicator lights changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys...

Page 34: ...or the numerical LCP LCP 101 The control panel is divided into four functional groups 1 Numerical display 2 Menu keys and indicator lights changing parameters and switching between display functions 3...

Page 35: ...gital Input If terminal default is Coast inverse it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation Set de...

Page 36: ...al motor power in kW according to the motor nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 22 Motor...

Page 37: ...ctance x1 the rotor leakage reactance X2 and the main reactance Xh Select this option if an LC filter is used between the drive and the motor FC 301 The Complete AMA does not include Xh measurement fo...

Page 38: ...unction Enter the ramp up time i e the acceleration time from 0 RPM to the rated motor speed nM N par 1 25 Choose a ramp up time such that the output current does not exceed the current limit in par 4...

Page 39: ...igure used when writing or reading by means of a frequency converter Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001 0 0...

Page 40: ...elay controls 6 xx Analog inputs and outputs 7 xx Controls Setting parameters for speed and process controls 8 xx Communication and option parameters for setting of FC RS485 and FC USB port parameters...

Page 41: ...23 Display Line 2 Large Frequency Hz All set ups TRUE Uint16 0 24 Display Line 3 Large Reference All set ups TRUE Uint16 0 25 My Personal Menu 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Unit...

Page 42: ...ctance X2 SR All set ups FALSE 4 Uint32 1 35 Main Reactance Xh SR All set ups FALSE 4 Uint32 1 36 Iron Loss Resistance Rfe SR All set ups FALSE 3 Uint32 1 37 d axis Inductance Ld SR All set ups x FALS...

Page 43: ...SR All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz SR All set ups TRUE 1 Uint16 1 83 Precise Stop Function 0 Precise ramp stop All set ups FALSE Uint8 1 84 Precise Stop Counter Valu...

Page 44: ...Uint8 2 11 Brake Resistor ohm SR All set ups TRUE 0 Uint16 2 12 Brake Power Limit kW SR All set ups TRUE 0 Uint32 2 13 Brake Power Monitoring 0 Off All set ups TRUE Uint8 2 15 Brake Check 0 Off All se...

Page 45: ...nt32 3 42 Ramp 1 Ramp Down Time SR All set ups TRUE 2 Uint32 3 45 Ramp 1 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 46 Ramp 1 S ramp Ratio at Accel End 50 All set ups TRUE 0 Uint8 3 47...

Page 46: ...ramp Ratio at Decel Start 50 All set ups TRUE 0 Uint8 3 78 Ramp 4 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 8 Other Ramps 3 80 Jog Ramp Time SR All set ups TRUE 2 Uint32 3 81 Quick Stop...

Page 47: ...Motor Feedback Loss Function 2 Trip All set ups TRUE Uint8 4 31 Motor Feedback Speed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj...

Page 48: ...101 All set ups TRUE Uint8 5 4 Relays 5 40 Function Relay All set ups TRUE Uint8 5 41 On Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 42 Off Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 5 Pulse I...

Page 49: ...kwise All set ups FALSE Uint8 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Control 0 00 All set ups TRUE 2 N2 5 94 Pulse Out 27 Timeout Preset 0...

Page 50: ...ter Time Constant 0 001 s All set ups TRUE 3 Uint16 6 3 Analog Input 3 6 30 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int...

Page 51: ...ss CL Feedback 1 Resource 0 No function All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 N...

Page 52: ...E Uint8 8 31 Address 1 1 set up TRUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up...

Page 53: ...set ups TRUE 0 V2 9 63 Actual Baud Rate 255 No baudrate found All set ups TRUE Uint8 9 64 Device Identification 0 All set ups TRUE 0 Uint16 9 65 Profile Number 0 All set ups TRUE 0 Oct Str 2 9 67 Cont...

Page 54: ...er 0 All set ups TRUE 0 Uint16 10 14Net Reference 0 Off 2 set ups TRUE Uint8 10 15Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20COS Filter 1 0 All set ups FALSE 0 Uint16 10 21COS Filter...

Page 55: ...Comparator Operator 2 set ups TRUE Uint8 13 12Comparator Value SR 2 set ups TRUE 3 Int32 13 2 Timers 13 20SL Controller Timer SR 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40Logic Rule Boolean 1 2 set u...

Page 56: ...ode Setting 2 set ups FALSE Uint16 14 25Trip Delay at Torque Limit 60 s All set ups TRUE 0 Uint8 14 26Trip Delay at Inverter Fault SR All set ups TRUE 0 Uint8 14 28Production Settings 0 No action All...

Page 57: ...storic Log Value 0 All set ups FALSE 0 Uint32 15 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 All...

Page 58: ...isStr 20 15 72 Option in Slot B 0 All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 All set ups FALSE 0 VisStr 30 15 75 Slot C0 Opt...

Page 59: ...Motor Thermal 0 All set ups FALSE 0 Uint8 16 19KTY sensor temperature 0 C All set ups FALSE 100 Int16 16 20Motor Angle 0 All set ups TRUE 0 Uint16 16 22Torque 0 All set ups FALSE 0 Int16 16 3 Drive St...

Page 60: ...Output bin 0 All set ups FALSE 0 Int16 16 72Counter A 0 All set ups TRUE 0 Int32 16 73Counter B 0 All set ups TRUE 0 Int32 16 74Prec Stop Counter 0 All set ups TRUE 0 Uint32 16 75Analog In X30 11 0 0...

Page 61: ...5Clock Rate SR All set ups FALSE 3 Uint16 17 26SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34HIPERFACE Baudrate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50Poles 2 1 set up...

Page 62: ...Encoder Clock Generation 1 On 2 set ups TRUE Uint8 32 38Absolute Encoder Cable Length 0 m 2 set ups TRUE 0 Uint16 32 39Encoder Monitoring 0 Off 2 set ups TRUE Uint8 32 40Encoder Termination 1 On 2 se...

Page 63: ...itive 2 set ups TRUE Uint8 33 21Master Marker Tolerance Window 0 2 set ups TRUE 0 Uint32 33 22Slave Marker Tolerance Window 0 2 set ups TRUE 0 Uint32 33 23Start Behaviour for Marker Sync 0 Start Funct...

Page 64: ...0 No function 2 set ups TRUE Uint8 33 62Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64Terminal X59 2 Digit...

Page 65: ...CD 7 Read from MCO 0 All set ups TRUE 0 Uint16 34 28PCD 8 Read from MCO 0 All set ups TRUE 0 Uint16 34 29PCD 9 Read from MCO 0 All set ups TRUE 0 Uint16 34 30PCD 10 Read from MCO 0 All set ups TRUE 0...

Page 66: ...FC 300 Operating Instructions How to Programme default setting display text value for use in communication via serial communication port 66 MG 33 A7 02 VLT is a registered Danfoss trademark...

Page 67: ...use on a circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 500 600 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency FC 301 0 2 1000 Hz...

Page 68: ...EU Machinery Directive 98 37 EC Terminal 37 and the Safe Stop function are designed in conformance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 For correct and safe use of the Safe Stop...

Page 69: ...0 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 b...

Page 70: ...ve load 24 V DC 0 1A Max terminal load AC 1 1 on 4 6 NC Resistive load 240 V AC 2 A Max terminal load AC 15 1 on 4 6 NC Inductive load cos 0 4 240 V AC 0 2A Max terminal load DC 1 1 on 4 6 NC Resistiv...

Page 71: ...0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Maximum altitude above sea level 1000 m Derating for high altitude see special conditions i...

Page 72: ...FC 300 Operating Instructions General Specifications 72 MG 33 A7 02 VLT is a registered Danfoss trademark...

Page 73: ...t the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the mains su...

Page 74: ...hase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush fault X X 34 Fieldbus communication fault X X 38 Internal fault X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed li...

Page 75: ...mit 22 00400000 4194304 Fieldbus Fault Fieldbus Fault 23 00800000 8388608 24 V Supply Low 24V Supply Low 24 01000000 16777216 Mains Failure Mains Failure 25 02000000 33554432 1 8V Supply Low Current L...

Page 76: ...ounter is below 90 The fault is that the frequency converter is overloaded by more than 100 for too long WARNING ALARM 10 Motor ETR over temperature According to the electronic thermal protection ETR...

Page 77: ...n par 2 13 the frequency converter cuts out and issues this alarm when the dissipated braking power is higher than 100 WARNING 27 Brake chopper fault The brake transistor is monitored during operation...

Page 78: ...2PROM data version mismatch 1284 Cannot read Digital Signal Processor software version 1299 Option SW in slot A is too old 1300 Option SW in slot B is too old 1301 Option SW in slot C0 is too old 1302...

Page 79: ...par 4 19 ALARM 63 Mechanical Brake Low The actual motor current has not exceeded the release brake current within the Start delay time window WARNING 64 Voltage Limit The load and speed combination d...

Page 80: ...or Switch Mode Power Supply has been exchanged The frequency converter type code must be restored in the E 2PROM Select the correct type code in Par 14 23 according to the label on unit Remember to se...

Page 81: ...Default settings 39 DeviceNet 4 Digital inputs 67 Digital output 69 Disposal Instruction 7 E Earth leakage current 8 Electrical Installation 24 27 Electrical terminals 27 ETR 76 F Fuses 22 G General w...

Page 82: ...Time 38 Relay outputs 70 Removal of Knockouts for Extra Cables 17 Repair Work 9 Residual Current Device 8 S screened armoured 28 Safe Stop 9 Safety Instructions 8 Serial communication 70 Shaft perfor...

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Danfoss FC 300, Operating Instruction

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