Leuze 50117911 Original Operating Instructions Download Page 42

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Applications

Leuze electronic GmbH + Co. KG

CML 730i

5.2

Object measurement

Figure 5.2: Object measurement



Height evaluation function:

Last interrupted beam (LIB)



Width evaluation function:

Total of interrupted beams (TIB)

Summary of Contents for 50117911

Page 1: ...CML 730i Measuring light curtain Original operating instructions EN 2020 03 10 50123881 We reserve the right to make technical changes...

Page 2: ...Leuze electronic GmbH Co KG CML 730i 2 2020 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 www leuze com info leuze de...

Page 3: ...7 Menu navigation on the receiver control panel 20 3 7 1 Meaning of the display icons 20 3 7 2 Level display 21 3 7 3 Menu navigation 21 3 7 4 Editing value parameters 22 3 7 5 Editing selection param...

Page 4: ...IBUS and RS 485 Modbus interface 56 7 6 1 Pin assignment CML 700i with CANopen PROFIBUS and RS 485 Modbus interface 57 7 6 2 X2 pin assignment CML 700i with CANopen interface 59 7 6 3 X2 pin assignmen...

Page 5: ...64 bit module 4 115 12 4 7 Beam stream 128 bit module 5 115 12 4 8 Beam stream 256 bit module 6 115 12 4 9 Beam stream 512 bit module 7 115 12 4 10 Beam stream 1024 bit module 8 115 12 4 11 Beam stre...

Page 6: ...cess data via IO Link interface 162 15 1 2 Configuration of beam stream process data via CANopen interface 162 15 1 3 Configuration of beam stream process data via PROFIBUS interface 162 15 1 4 Config...

Page 7: ...software and IO Link USB master 185 16 2 1 Installing the Sensor Studio FDT frame 185 16 2 2 Installing drivers for IO Link USB master 185 16 2 3 Connecting IO Link USB master to the PC 186 16 2 4 Con...

Page 8: ...erface 218 21 3 1 CANopen interface 218 21 3 2 PROFIBUS or RS 485 Modbus interface 221 21 3 3 PROFIBUS RS 485 Modbus interface alternative terminating resistor 225 21 3 4 PROFIBUS RS 485 Modbus interf...

Page 9: ...ction steps Text passages with this symbol instruct you to perform actions Main Settings Bold text Indicates that this field is currently selected and appears highlighted in the receiver display Digit...

Page 10: ...Length of time for the evaluation of a beam Resolution The minimum size of an object that can be reliably detected With parallel beam evaluation the smallest object to be detected corresponds to the...

Page 11: ...L 730i 11 1 TIB total of interrupted beams 2 TNIB total of not interrupted beams 3 LIB Last interrupted beam 4 LNIB Last not interrupted beam 5 FNIB First not interrupted beam 6 FIB First interrupted...

Page 12: ...dical purposes 2 3 Competent persons Connection mounting commissioning and adjustment of the device must only be carried out by competent persons CAUTION Observe intended use Only operate the device i...

Page 13: ...as well as their familiarity with relevant stan dards and regulations certified electricians are able to perform work on electrical systems and indepen dently detect possible dangers In Germany certif...

Page 14: ...consists of a transmitter and a receiver including the connection and interconnection cables Transmitter and receiver are connected to one another via a synchronization cable The integrated control p...

Page 15: ...gth from 150 mm to 2960 mm Beam spacings of 5 mm 10 mm 20 mm 40 mm Response time 10 s per beam Beam modes parallel diagonal crossed beam Single beam evaluation beam stream Evaluation functions TIB TNI...

Page 16: ...n indicator LEDs are located on the receiver control panel 1 LED1 green 2 LED2 yellow Figure 3 3 LED indicators on the receiver Table 3 1 Meaning of the LEDs on the receiver 3 4 2 Display on the recei...

Page 17: ...mode Display indicators in process mode In process mode the upper line shows the number of interrupted beams TIB and the lower line shows the logic state of the digital outputs The value to be display...

Page 18: ...mmary shows the structure of all menu items In a given device model only the actually available menu items are present for entering values or for selecting settings Menu level 0 Menu Main Settings LED...

Page 19: ...27 Bit Rate 1000 kbit s 500 kbit s 250 kbit s 125 kbit s PROFIBUS Slave address enter value min 1 max 126 Bit Rate 3000 kbit s 1500 kbit s 500 kbit s 187 5 kbit s 93 75 kbit s 45 45 kbit s 19 2 kbit s...

Page 20: ...erman French Italian Spanish Operating mode Process mode Alignment Visibility Off Dark Normal Bright Dynamic Time Unit s enter value min 1 max 240 Evaluation function TIB TNIB FIB FNIB LIB LNIB Level...

Page 21: ...izes the confirmation of a selection This icon appears when you complete an option field with the button Second line Symbolizes the rejection of a selection This icon is accessed from the previous ico...

Page 22: ...this means If the action mode is selected with the button this means Start Beam End beam Selects the Start Beam menu item with the bright background Start beam 0001 Changes the value of the first digi...

Page 23: ...Selects the IO Logic menu item with the bright background IO Logic Positive PNP With each actuation displays the next option on this menu level i e the display switches between Negative NPN Positive...

Page 24: ...LED Figure 4 1 Beam path in parallel 4 1 2 Diagonal In diagonal beam mode the light beam of each transmitter diode is received in succession both by the directly opposing receiver diode as well as by...

Page 25: ...resolution for an area of the measurement field In crossed beam mode the light beam of each transmitter LED is detected in succession both by the directly opposing receiver LED as well as by the two a...

Page 26: ...ation case for the inverted beam sequence is vertical mounting with the connection unit at the top e g for height measurement where beam 1 is to begin at the bottom a Receiver connection unit b Optica...

Page 27: ...l optical beams free interrupted can be evaluated in the CML 700i and the result read out via various evaluation functions The most important evaluation functions are shown in the following figure The...

Page 28: ...ast not interrupted beam LNIB Total of interrupted beams TIB Total of not interrupted beams TNIB Single beam evaluation beam stream A beam that has been interrupted once is kept at logical 0 in the ou...

Page 29: ...interface see chapter 10 et seq via the Sensor Studio configuration software see chapter 16 and partially via the ope rational controls on the receiver 1 2 4 3 3 Logical value of a blanking area Meani...

Page 30: ...process mode Deactivate auto blanking in process mode Activate auto blanking only during commissioning of the device to suppress distracting objects NOTICE Deactivate auto blanking during Power Up Tea...

Page 31: ...used e g to suppress interference caused by spot soiling of the lens cover Smoothing 1 means that every interrupted beam is evaluated 1 Data output beam number x interrupted Figure 4 7 Smoothing confi...

Page 32: ...imum size within a web For an example configuration see chapter 15 5 4 9 Cascading triggering If the measurement field length of a light curtain is not sufficient for detecting a desired measurement p...

Page 33: ...light curtains for object measurement The selection of activation via an internal or external trigger signal is made via the respective fieldbus interface see chapter 10 et seq or via the Sensor Stud...

Page 34: ...s master light curtain generates the trigger pulse This trigger pulse is continuous this means that no further activation is required from a primary control Trigger output The trigger output of the ma...

Page 35: ...ws a configuration of three light curtains via internal trigger 1 Master light curtain LC1 2 Slave light curtain LC2 3 Slave light curtain LC3 4 Total cycle time Figure 4 14 Example cascading via inte...

Page 36: ...beam for the evaluation e g as trigger signal for a primary control To group the complete measurement field into one switching area and thereby signal at the switching output whether an object at any...

Page 37: ...any cases this reduces time for programming A maximum of four height areas are available A height area is automatically defined using an object When teaching a height area all free beams above or belo...

Page 38: ...each height area function is permanently defined as OR Every IO pin can be assigned to a height area via the receiver control panel Example Digital IOs IO Pin 2 Teach height Execute Example configurat...

Page 39: ...ght curtain Restart the Teach height area function The output behavior can be changed to dark switching via the respective fieldbus interface see chapter 10 et seq via the receiver control panel and v...

Page 40: ...tive fieldbus interface see chapter 10 et seq or via the Sensor Studio configuration software see chapter 16 At maximum receiving sensitivity the receiver reacts to extremely minor violations of the d...

Page 41: ...30i 41 5 Applications The following typical applications with corresponding evaluation function see chapter 4 exist for the measuring light curtain 5 1 Height measurement Figure 5 1 Height measurement...

Page 42: ...ions Leuze electronic GmbH Co KG CML 730i 42 5 2 Object measurement Figure 5 2 Object measurement Height evaluation function Last interrupted beam LIB Width evaluation function Total of interrupted be...

Page 43: ...ent orientation detection Figure 5 3 Width measurement orientation detection Evaluation function for width measurement Total of interrupted beams TIB Evaluation function for orientation detection Sing...

Page 44: ...e electronic GmbH Co KG CML 730i 44 5 4 Contour measurement Figure 5 4 Contour measurement Evaluation function Single beam evaluation beam stream 5 5 Gap control gap measurement Figure 5 5 Gap control...

Page 45: ...l a beam area must be defined over the area to be monitored and mapped to an output All beams in this area are interrupted If a beam becomes free due to a flaw in the material the output switches If f...

Page 46: ...urface Secure transmitter and receiver against turning or sliding The figures also refer to devices with PROFINET interface PROFINET specific cases are shown in separate figures NOTICE No reflective s...

Page 47: ...The following terms for alignment movements of the light curtain around one of its individual beams are used a Sliding movement along the longitudinal axis b Turning movement around the longitudinal a...

Page 48: ...hreaded holes in the wall plate of the swivel mount Turning by 360 around the longitudinal axis by fixing on the screw on cone Tilting around main axis Pitching through horizontal threaded holes in th...

Page 49: ...ne side Figure 6 4 Mounting directly on the machine table 6 5 Fastening via swiveling mounting brackets When mounting with the BT 2SSD BT 4SSD or BT 2SSD 270 swiveling mounting brackets see table 21 2...

Page 50: ...s possible and twist cables Shield both ends of the motor cable Carefully ground all parts of the machine and of the switch cabinet using copper strips ground rails or grounding cables with large cros...

Page 51: ...unding slot nut and housing The Allen screw is correctly tightened upon delivery from the factory If you have changed the position of the grounding slot nut or the PE screw tighten the small Allen scr...

Page 52: ...o the PLC 7 1 2 Cable lengths for shielded cables Observe the maximum cable lengths for shielded cables Table 7 1 Cable lengths for shielded cables Designation of the interface connections see chapter...

Page 53: ...elect the functions so that the light curtain can be used as intended see chapter 2 1 Device con nection Type Function X1 on receiver M12 connector 8 pin Control interface and data interface Voltage s...

Page 54: ...pin assignment CML 700i with IO Link interface 8 pin M12 connector A coded for connecting to PWR IN digital IO and IO Link interface 1 M12 connector 8 pin A coded Figure 7 6 Connection X1 CML 700i wi...

Page 55: ...V Pin X1 Logic and power on the receiver 1 Pin X1 Logic and power on the receiver 1 VIN 24 V DC supply voltage 2 IO 1 input output configurable Ex works teach input 3 GND ground 0 V 4 C Q IO Link com...

Page 56: ...rfaces NOTICE Signal crosstalk in analog operation during simultaneous IO Link communication If the simultaneous operation of IO Link and analog signals is desired perform the following measures Wire...

Page 57: ...on the other network devices Connect connection X1 with the Y interconnection cable connect the short end to the voltage supply or to the configuration software interface and connect the long end to c...

Page 58: ...e PWR IN digital IO The pin assignment on the long end of the Y interconnection cable for synchronization of transmitter and receiver for devices with fieldbus interface is the same as for IO Link ana...

Page 59: ...see table 21 11 7 6 3 X2 pin assignment CML 700i with PROFIBUS or RS 485 Modbus interface 5 pin M12 socket B coded for a device with PROFIBUS or RS 485 Modbus interface for connecting to BUS IN BUS OU...

Page 60: ...ble which comes from the con trol or from another network device Where applicable connect the X2B connection on the receiver to the BUS OUT connection cable which leads to the BUS IN connection on ano...

Page 61: ...r connecting to PWR IN digital IO 1 M12 connector 5 pin A coded Figure 7 16 X1 connection PWR IN digital IO Table 7 10 X1 pin assignment PWR IN digital IO X3 X2B X2A X1 1 2 Pin X1 X1 Logic and power o...

Page 62: ...coded X2A for connection to PROFINET BUS IN X2B for connection to PROFINET BUS OUT 1 X2A M12 female connector 4 pin D coded connection to PROFINET BUS IN 2 X2B M12 female connector 4 pin D coded conne...

Page 63: ...Electrical connection Leuze electronic GmbH Co KG CML 730i 63 7 8 Electrical supply With regard to the data for the electrical supply see table 20 6...

Page 64: ...Switch on the light curtain Check whether the green LEDs on the receiver control panel and transmitter illuminate continuously The display shows the alignment state of the first beam FB and last beam...

Page 65: ...e process mode state of the light curtain The structure of the configuration in the receiver control panel menu is as follows Switching to alignment mode You can switch from process mode to alignment...

Page 66: ...d that takes these blanking areas into account blanking teach or auto blanking see chapter 4 6 NOTICE Conditions for performing a teach When teaching without preconfigured blanking areas the light pat...

Page 67: ...successful teach If no bars are visible in the bar graph indicator for the first beam FB and the last beam LB an error has occurred It is possible e g that the reception signal is too low You can cor...

Page 68: ...to the following signal response 1 Teach is performed here Figure 8 5 Control signals for line teach with PNP configuration 1 Teach is performed here Figure 8 6 Control signals for line teach with NP...

Page 69: ...timum alignment of the light curtain if you have corrected an error that occurred The next configuration steps Perform extended configurations on the receiver control panel if necessary see chapter 8...

Page 70: ...unction reserve for stable operation The low function reserve configuration enables the detection of partially transparent objects The switching threshold can be set for optimum operation for the dete...

Page 71: ...eam 032 Configuration of pin 2 as PNP warning output The following example shows the configuration of pin 2 as PNP warning output The individual configuration steps for the extended configuration comb...

Page 72: ...ct Digital IOs IO Logic Positive PNP Select Digital IOs IO pin 5 Teach height Execute Area logic AND OR Start beam enter value End beam enter value Level 0 Level 1 Level 2 Description Digital IOs IO L...

Page 73: ...is performed For further information see also the description of interference suppression see chapter 4 12 The pin is automatically configured as an area output IO Function Area Out must also be selec...

Page 74: ...interfaces the configuration can also be performed via the respective field bus interface see chapter 10 et seq or via the Sensor Studio configuration software see chapter 16 When configuring the filt...

Page 75: ...ct Information 8 5 7 Reset to factory settings Factory settings can be restored with this configuration The structure of this menu item in the receiver control panel menu is as follows Select Main Set...

Page 76: ...t level Select the evaluation function whose result is to be depicted on the analog output Off or FIB FNIB LIB LNIB TIB TNIB Set the start of the characteristic curve The start of the characteristic c...

Page 77: ...LC On interface X1 three pins can be assigned as output for the analog control of the PLC process interface The selected beam area start beam end beam is mapped to the analog output of the CML 700i Th...

Page 78: ...ve 4 Output signal 5 Inverted characteristic curve Figure 9 2 Characteristic curve of analog output inverted characteristic curve Overview states of the analog output The rise time of the analog outpu...

Page 79: ...follows Select Main Settings IO Link Bit rate Select Main Settings IO Link PD Length The bit rate and PD length are configured Other possible configuration steps are performed via the Sensor Studio co...

Page 80: ...on the structure of the process data can be found in the html document which is contained in the IODD zip file and on the Internet at www leuze com Overview The IO Device Description IODD can be used...

Page 81: ...sists of operating state information or error messages Parameter Index Sub index Data type Access Value range Default Explanation CML 700i status informa tion 0 unsigned 16 RO Bits 0 11 measurement cy...

Page 82: ...outside of specifications Value 3 function test Value 4 error Receiver part no 64 0 string 20 Octets RO Receiver order number 8 digit Transmitter product des ignation 65 0 string 64 Octets RO Type des...

Page 83: ...e ID and Bit rate CANopen bit rate 91 1 bit offset 8 unsigned 8 0 3 0 0 1000 kbit s 1 500 kbit s 2 250 kbit s 3 125 kbit s CANopen node ID 91 2 bit offset 0 unsigned 8 RW 1 127 10 PROFIBUS settings 92...

Page 84: ...rupted beams are ignored Inverted smoothing 71 4 bit offset 0 unsigned 8 RW 1 255 1 Inverted smoothing Less than i free beams are ignored The extended settings specify the filter depth integration tim...

Page 85: ...e of areas 16 1 209 Switching state of areas 32 17 210 Switching state of the outputs mapped to the areas 212 CML 700i status information Evaluation function module 02 72 bit offset 112 2 unsigned 8 R...

Page 86: ...auto blanking activated up to 4 beam areas are automatically suppressed during teaching Auto blanking should only be activated during commissioning of the light curtain to suppress interfering object...

Page 87: ...alue same as adjacent beam with higher beam number Start beam of blanking area 2 76 7 bit offset 112 unsigned 16 RW 1 1774 1 End beam of blanking area 2 76 8 bit offset 96 unsigned 16 RW 1 1774 1 Logi...

Page 88: ...witching PNP or to negative switching NPN The switching behavior applies the same for all inputs outputs Moreover the inputs outputs can be configured via this group pin 2 5 6 7 for IO Link devices pi...

Page 89: ...n Configuration of pin 2 Configuration of switch ing output pin 2 84 0 record 56 bit isolated access to sub index not possible RW Four different time functions can be set Max adjustable time period is...

Page 90: ...d Parameter Index Sub index Data type Access Value range Default Explanation Signal level 88 0 unsigned 8 RW 0 6 0 Configuration of the analog output level voltage 0 5 V voltage 0 10 V voltage 0 11 V...

Page 91: ...ed 8 WO 0 1 0 0 OR combined 1 AND combined Number of Areas equi distant partitioning 98 2 bit offset 0 unsigned 8 WO 1 32 1 In this group a detailed area configuration can be displayed and a beam area...

Page 92: ...that the area takes on a logical 1 or 0 For diagonal or crossed beam scanning the numbers of the logical beams are to be entered Area 131 1 bit offset 104 unsigned 8 RW 0 1 0 0 Not active 1 Active Ac...

Page 93: ...Last not interrupted beam LNIB 153 0 unsigned 16 RO Logical beam number of the last undarkened indi vidual beam The logical beam numbers change to the diagonal or crossed beam mode Note any changed co...

Page 94: ...72 0 array RO 16 bytes PD beam stream 173 0 array RO 32 bytes PD beam stream 174 0 array RO 64 bytes PD beam stream 175 0 array RO 128 bytes PD beam stream 176 0 array RO 222 bytes Beam stream mask 17...

Page 95: ...pen Node ID Enter value Select Main Settings CANopen Bit Rate Enter value The CANopen address Node ID and bit rate are configured Other possible configuration steps are performed via the Sensor Studio...

Page 96: ...software First configure the EDS file while off line Once all parameters have been configured transmit the EDS configurations to the CML 700i Information on using the configuration parameters can be f...

Page 97: ...page 107 Group 13 Process data see page 108 Group 14 Status see page 109 Parameter Index hex Sub index hex Data type Access Min value Max value Default Explanation Device type 1000 RO 0 Error registe...

Page 98: ...ter 1 28 object objects 0x1800 0x181B set the transmission type sub index 2 Transmission type and if applicable the event timer sub index 5 Event timer In the same TPDO object set the COB ID sub index...

Page 99: ...6U RO Duration for a complete mea surement cycle measure ment cycle for one measurement minimum time is 1 ms Configured in group 3 General configurations are the type of scanning parallel diagonal cro...

Page 100: ...er generates the cyclical trigger signal the slaves start their measurement after delay times which are to be set to different values Parameter Index hex Sub index hex Data type Access Min value Max v...

Page 101: ...tion reserve 3 Transparent media Switching threshold 2103 4 t08U RW 10 98 75 Threshold as percentage of teach threshold 50 func tion reserve 2 Teach status 2400 1 t08S RO 0 MAX_T08U Information about...

Page 102: ...area 1 2104 4 t16U RW 1 MAX_BEAM 1 Start beam of the blanking area End beam of blanking area 1 2104 5 t16U RW 1 MAX_BEAM 1 End beam of the blanking area Function for blanking area 2 2104 6 t16U RW 0 4...

Page 103: ...The switching behavior applies the same for all inputs outputs For details on this topic see chapter 15 Parameter Index hex Sub index hex Data type Access Min value Max value Default Explanation Swit...

Page 104: ...Inverted dark switching Pin 5 Input output selection 2152 4 t08U RW 0 1 1 0 Output 1 Input Parameter Index hex Sub index hex Data type Access Min value Max value Default Explanation For details on thi...

Page 105: ...X_BEA M 0 0 1774 Specified middle of the area 2170 7 t16U RW 0 MAX_BEA M 0 0 1774 Specified width of the area 2170 8 t16U RW 0 MAX_BEA M 0 0 1774 Configuration of area 2 2171 Area 2171 1 t08U RW 0 1 0...

Page 106: ...Configuration of area 13 217C Configuration of area 14 217D Configuration of area 15 217E Configuration of area 16 217F Configuration of area 17 2180 Configuration of area 18 2181 Configuration of are...

Page 107: ...t 2200 2 t16U WO Argument for command 8 splitting Into how many areas should the beams be split Number of areas 1 i Enter value max 32 1 i 1 All beams of the light curtain form one area 2 i 2 Beams ar...

Page 108: ...RO First interrupted beam First not interrupted beam FNIB 2406 t16U RO First not interrupted beam Last interrupted beam LIB 2407 t16U RO Last interrupted beam Last not interrupted beam LNIB 2408 t16U...

Page 109: ...ed blank ing setting suppressed beam adjacent beam with smaller beam number 4 Beam is interrupted blank ing setting suppressed beam adjacent beam with larger beam number 128 Free light path no blank i...

Page 110: ...toring 3 Invalid configuration 4 Hardware error 5 24 V voltage error supply voltage UB 6 Transmitter and receiver incompatible 7 No connection to transmit ter 8 Soiling 9 Teaching necessary 10 Measure...

Page 111: ...r 8 2 The following procedure describes the configurations for PROFIBUS interfaces Select Main Settings PROFIBUS Slave Address Enter value Select Main Settings PROFIBUS Bit rate Enter value The bus ad...

Page 112: ...device configu rations The GSD file is supplied with the product It can also be downloaded from the Internet at www leuze com NOTICE Configuration dependent on the control specific software The sequen...

Page 113: ...le 9 Beam stream 1774 bit see page 116 B7 0 222 0 Module 10 Read device parameters see page 116 E0 1 0 0 Module 11 General settings see page 117 D0 3 0 0 Module 12 Extended settings see page 118 D1 4...

Page 114: ...reserved Bit 14 1 Event is set if the status changes As soon as the status is 0 again bit 14 is also set to 0 Bit 15 1 valid measurement result exists To set different evaluation functions you must co...

Page 115: ...28 1 104 1 Beam number multiplied by 16 beginning with which the beam stream data is to be transmitted Start value 1 i 1 16 Reading out of the beam states of all existing individual beams The object t...

Page 116: ...he data of the objects Parameter Rel addr Data type Value range Default Explanation Number of the optical cascade 0 Unsigned1024 1 48 1 Beam number multiplied by 16 beginning with which the beam strea...

Page 117: ...03 87 Digital output 04 88 Analog output configuration 89 Analog function 100 Area 01 101 Area 02 102 Area 03 129 Area 30 130 Area 31 131 Area 32 150 1st interrupted beam 151 1st not interrupted beam...

Page 118: ...lated and retained over the duration of the integration time Hold function in ms Configuration of the inputs outputs The inputs outputs can be set to positive switching PNP or to negative switching NP...

Page 119: ...1111111111111111111111111 Parameter Rel addr Data type Value range Default Explanation In most applications it is recommended that the teach values be stored in non volatile memory Depending on the fu...

Page 120: ...teach command Parameter Rel addr Data type Value range Default Explanation Number of auto blanking areas 0 BitArea 4 7 0 4 0 4 0 Permissible number of blanking areas 0 0 auto blanking areas 1 1 auto...

Page 121: ...ive area definition of the status conditions so that the area takes on a logical 1 or 0 For diagonal or crossed beam scanning the numbers of the logical beams are to be entered Parameter Rel addr Data...

Page 122: ...ch command execu tion was performed 0 Unsigned 8 0 255 0 Command echo Command byte with which command execution was started 1 Unsigned 8 0 Response status Response status of the last command execution...

Page 123: ...00 0x00 0x0000 Trigger was reset waiting for next com mand 0x designates the corresponding entry as hexadecimal number The actual entry consists only of the following digits and is also only to be ent...

Page 124: ...is also only to be entered as such The trigger echo is not accepted until after the receiver answer Rx answer is received A trigger byte change is ignored during Answer state 0x0100 For controls of ty...

Page 125: ...ith real time RT communication in conformance class B The device integrates a switch with two Fast Ethernet ports 100 Mbit s in accordance with IEEE 802 3u 100 BASE TX The device supports full duplex...

Page 126: ...mmunication profile defines how participants serially transmit their data via the trans mission medium Data exchange with the devices occurs primarily cyclically For configuration operation observatio...

Page 127: ...guage which is supplied as an integral part of the device By using a control specific software such as e g SIMATIC Manager for the Siemens PLC the required modules are integrated into a project during...

Page 128: ...MAC address The unique device name which must match the name in the HW Config is then assigned to the CML 700i General information on the GSDML file The term GSD Generic Station Description stands fo...

Page 129: ...the given measure ment application with a control specific configuration software 13 4 2 Module overview The configuration parameters or process data for PROFINET are defined via the following module...

Page 130: ...32 bit 1 4 0 Module 22 Beam stream 3 64 bit 1 8 0 Module 23 Beam stream 4 128 bit 1 16 0 Module 24 Beam stream 5 256 bit 1 32 0 Module 25 Beam stream 6 512 bit 1 64 0 Module 26 Beam stream 7 1024 bit...

Page 131: ...ng the first not interrupted beam FNIB Module ID 1002 Submodule ID 1 13 4 7 Last interrupted beam module 03 The module allows evaluation of the CML 700i information regarding the last interrupted beam...

Page 132: ...1 Module ID 1007 Submodule ID 1 13 4 12 Beam area 32 to 17 module 08 The module allows evaluation of the CML 700i status information regarding beam area 32 to 17 Module ID 1008 Submodule ID 1 Input d...

Page 133: ...l LOW 1 Beam area logical HIGH switching condition ful filled Input data length 2 byte consistently Input data Rel address Data type Value range Default Explanation Status 0 USIGN 16 0 3 Bit 0 IO 1 Bi...

Page 134: ...Input data Rel address Data type Value range Default Explanation Beam stream data 0 USIGN 16 Bit 0 16 0 Beam inter rupted 1 Beam not interrupted 0 Transmits 16 logical beams beginning with the con fig...

Page 135: ...address Data type Value range Default Explanation Beam stream data 0 USIGN 128 Bit 0 127 0 Beam inter rupted 1 Beam not interrupted 0 Transmits 128 logical beams beginning with the configured optical...

Page 136: ...efault Explanation Number of the optical cascade 0 USIGN 8 1 48 1 Beam number multiplied by 16 beginning with which the beam stream data is to be transmitted Start value 1 i 1 16 Parameter length 1 by...

Page 137: ...ms are ignored Inverted smoothing 2 USIGN 8 1 255 1 Inverted smoothing Fewer than i free beams are ignored Parameter data length 3 bytes Parameter Rel address Data type Value range Default Explanation...

Page 138: ...Unit ms Pin 2 Area mapping 32 1 4 USIGN 32 Bit 0 31 0 Area not assigned 1 Area assi gned Assignment is performed by masking the corre sponding bits Configuration of pin 5 Pin 5 Input output selection...

Page 139: ...ent system 0 High function reserve for stable operation 1 Medium function reserve 2 Low function reserve 3 Transparent media detection Switching threshold after teach 2 USIGN 8 10 98 10 Switching thre...

Page 140: ...ent beam Start beam of blanking area 3 12 USIGN 16 1 1774 1 End beam of blanking area 3 14 USIGN 16 1 1774 1 Log value for blanking area 4 16 0 16 3 Bit field 0 4 0 0 No beams blanked 1 Blanked beams...

Page 141: ...the command Changing from a state 0 to a state 0 does not trigger a trigger 0 Unsigned 8 0 255 0 Command Selection of the command that is to be executed in the CML The command is only activated after...

Page 142: ...x03 0x0100 Receiver received command 0x01 0x03 0x0000 0x01 0x03 0x1000 Receiver Rx sent confirmation ACK 0x00 0x03 0x0000 Reset trigger 0x00 0x00 0x0000 Trigger was reset waiting for next com mand 0x0...

Page 143: ...ssful teaching had yet been performed 0x00 0x12 0x0000 Reset trigger 0x00 0x00 0x0000 Reset 0x00 0x15 0x00A5 Output data Input data 0x designates the corresponding entry as hexadecimal number The actu...

Page 144: ...Modbus Silent Interval Enter value The bit rate the parity the silent interval and the slave address are configured Other possible configuration steps are performed via the Sensor Studio configuration...

Page 145: ...r data Error check CRC calculation see chapter 14 2 3 The CRC calculation is a frame test and is performed over all bytes of the telegram to be transmitted including the slave address The CRC bytes ar...

Page 146: ...Response to 16 bit write access Description of the bytes Byte 1 slave address Byte 2 write access command 0x10 Byte 3 module ID 0x00 Byte 4 index here e g 0x10 returns the manufacturer name see chapte...

Page 147: ...RC initialized unsigned uIndex will index into CRC lookup table while usDataLen pass through message buffer uIndex uchCRCLo puchMsgg calculate the CRC uchCRCLo uchCRCHi auchCRCHi uIndex uchCRCHi auchC...

Page 148: ...in the RS 485 Modbus process data Saving ensures that the configuration is stored in non volatile memory Configurations that are not stored in non volatile memory have only temporary effect and are lo...

Page 149: ...ta settings see page 152 Group 7 Cascading trigger settings see page 152 Group 8 Blanking settings see page 153 Group 9 Teach settings see page 154 Group 10 Digital IO pin N settings N 2 5 see page 15...

Page 150: ...of cascades 16 individual beams in the device and the cycle time Parameter Index hex Response Data type Access Value range Default Explanation Manufacturer name Manufacturer name 10 32 bytes with the...

Page 151: ...ss Value range Default Explanation General settings 47 4 bytes with the general settings RW Beam mode 47 t08U RW 0 3 0 Beam mode 0 Parallel beam scanning 1 Diagonal beam scanning 2 Crossed beam scanni...

Page 152: ...0 21 2 0 Extended process configuration data 1 111 Number of optical cascades for beam stream evaluation 16 beams 0 No evaluation NOP 200 First interrupted beam FIB 201 First not interrupted beam FNIB...

Page 153: ...er 15 4 NOTICE Perform teach after changing the blanking configuration Perform a teach after changing the blanking configuration A teach can be performed via the receiver control panel or via the teac...

Page 154: ...x hex Response Data type Access Value range Default Explanation Teach configuration 4F 4 bytes teach configuration RW Number of measurement cycles for minimum value creation during teaching 4F t08U RW...

Page 155: ...est response string response to write access 01 10 00 4E 00 01 61 DE Configuration of pin 2 Digital IO Pin 2 Settings 50 4 bytes configuration IO1 RW Input output selection 50 t08U RW 0 1 0 0 Output 1...

Page 156: ...3 Pulse stretching 4 Pulse suppression Time constant for selected function 55 t16U RW 0 6553 5 0 Unit ms Area mapping 55 t32U RW 0 4294 967295 1 For DO1 2 For DO2 4 For DO3 8 For DO4 Logical OR link m...

Page 157: ...eam FNIB 65532 Last interrupted beam LIB 65531 Last not interrupted beam LNIB Number of active beams for area ON 65 t16U RW 0 1774 0 Number of active beams for area OFF 65 t16U RW 0 1774 0 Specified m...

Page 158: ...nal or crossed beam mode Note any changed configuration of the counting direction Last not interrupted beam LNIB 99 2 bytes with the number of the last uninterrupted beam t16U RO Logical beam number o...

Page 159: ...d mode Changeover from RS 485 Modbus to autosend binary protocol Status of process data object AA 32 bytes RO Representation of the 16 evaluation functions mapped with the process data settings config...

Page 160: ...CML 700i Description 0 Send Number of user data bytes n 1 Send 8 bit checksum of all user data bytes and the number of user data bytes checksum is the 1 byte sum of all user data i e carryovers on the...

Page 161: ...e start time is fixed at 100 s and the entire EOT byte time window is 200 s long The time window for receiving the EOT byte is only closed when the end of the next measurement cycle is reached and whe...

Page 162: ...tion 01 group 6 Index 72 bit offset 120 1 The first optical cascade beams 1 16 is transmitted in process data module 01 Evaluation function 02 group 6 Index 72 bit offset 112 2 The second optical casc...

Page 163: ...l The following table shows an example configuration for an area mapping to an output In this example beams 1 32 are to be applied to output pin 2 on interface X1 Map beams 1 32 to area 01 Beam stream...

Page 164: ...beams are interrupted AND function Output 0 if all beams are free or as long as 1 31 beams are free Output 1 if 32 beams are interrupted Output 1 if all beams are free Output 0 as soon as a beam is in...

Page 165: ...on 1 Area 01 selected Parameter Area 1 Area 01 active Parameter Logical behavior of the area 0 0 Normal light switching Parameter Start beam of the area 1 Start beam of area Parameter End beam of the...

Page 166: ...uration of switching output pin 2 settings Write access 01 10 00 54 00 04 08 00 00 00 00 01 86 8A Response to write access 01 10 00 54 00 04 80 1A Description variables Configuration of area 01 Area V...

Page 167: ...bit offset 16 1 Switching behavior inverted Index 80 bit offset 0 1 Switching output area 32 1 Index 84 bit offset 0 1 Bit mapping of area 01 to pin 2 Configuration of area 01 module 8 Index 0x2170 su...

Page 168: ...m FIB Parameter End beam mode 3 Last interrupted beam LIB Parameter Number of active beams ON 1 Number of active beams for area ON Parameter Number of active beams OFF 0 Number of active beams for are...

Page 169: ...permitted Parameter Auto blanking during teaching 0 Automatic blanking area configuration not active Blanking settings Parameter Function for blanking area logical value for blanking area 1 0 No beam...

Page 170: ...anking area activation and deactivation Example automatic blanking of two areas during teaching Blanking configuration module 16 Parameter Number of auto blanking areas 2 Two blanking areas permitted...

Page 171: ...areas Write access 01 10 00 4C 00 0D 1A 00 01 00 00 01 00 01 00 00 00 01 00 01 00 00 00 01 00 01 00 00 00 01 00 01 00 41 ED Response to write access 01 10 00 4C 00 0D C0 1B Command group 1 Parameter...

Page 172: ...ht curtains General configuration module 3 Index 2100 sub 4 4 Beams are taken into account in the evaluation once there are four or more free beams General settings module 11 Parameter Smoothing 4 Bea...

Page 173: ...1 2 3 4 tLV2 tLV3 tLV1 Cascading configuration Cascading 1 Active Note With cascading operation the master must also be set to 1 active Function type 1 Master sends trigger signal Master cycle time T...

Page 174: ...Pin 5 Output function 1 Trigger input Cascading configuration Cascading 1 Active Note With cascading operation the master must also be set to 1 active Function type 0 Slave expects trigger signal Tri...

Page 175: ...rangement for cascading with IO Link interface wiring 1 Receiver 2 Transmitter 3 Interconnection cable 5 m see table 21 11 3 Interconnection cable 5 m see table 0 7 4 Connection cable 5 m see table 21...

Page 176: ...t offset 00 3 Pin 5 output function trigger output Cascading configuration group 7 Index 73 bit offset 56 1 Cascading active Note With cascading operation the master must also be set to 1 active Index...

Page 177: ...Configure the digital IOs pin 5 settings 2 2 1 6 1 2 3 5 5 1 3 4 Cascading configuration module 12 Index 0x2102 sub 01 1 Cascading active Note With cascading operation the master must also be set to 1...

Page 178: ...tings triggered master total cycle time Switching level of the inputs outputs module 10 Index 0x2152 sub 04 1 Pin 5 input output selection input Index 0x2152 sub 03 0 Pin 5 switching behavior light sw...

Page 179: ...ng Parameter Pin 5 Output function 3 Trigger Out Cascading configuration module 15 Parameter Cascading 1 Active Note With cascading operation the master must also be set to 1 active Parameter Function...

Page 180: ...gure the trigger settings triggered master total cycle time Configure the digital IOs pin 5 settings Configuring light curtain 2 Configure the trigger settings triggered slave delay time 2 2 1 3 1 2 3...

Page 181: ...1 Digital IO1 pin 5 settings module 32 Parameter Pin 5 Input output selection 1 Input Parameter Pin 5 Input output selection 0 Light switching Parameter Pin 5 Input function 1 Trigger In Cascading con...

Page 182: ...er total cycle time e g 255 ms Configure the digital IOs pin 5 trigger output settings Configuring light curtain 2 Configure the trigger settings triggered slave delay time e g 10 ms 10 000 s Configur...

Page 183: ...ccess 01 10 00 51 00 02 04 00 01 00 01 A7 5F Response to write access 01 10 00 51 00 02 10 19 Cascading information group 7 Parameter 0x49 cascading Write access 01 10 00 49 00 04 08 01 00 61 A8 64 00...

Page 184: ...e Tool FDT Communication DTM IO Link USB master Device DTM IO Link device IODD for CML 700i Procedure for the installation of the software and hardware Install the Sensor Studio configuration software...

Page 185: ...screen Operating system Windows 7 Windows 8 Computer Processor type 1 GHz or higher USB interface CD ROM drive Main memory 1 GB RAM 32 bit operating system 2 GB RAM 64 bit operating system Keyboard an...

Page 186: ...very contents of the IO Link USB master is a USB interconnection cable for connecting the PC to the IO Link USB master as well as a plug in power supply unit and a short description The mains supply o...

Page 187: ...ink USB master 3 Plug in power supply unit 4 PC Figure 16 2 CML 700i analog IO Link connection to the IO Link USB master CML 700i with PROFIBUS RS 485 Modbus CANopen or IO Link interface Connect the I...

Page 188: ...pter 16 2 Installing Sensor Studio configuration software and IO Link USB master The light curtain is connected to the PC via the IO Link USB master see chapter 16 2 Installing Sensor Studio configura...

Page 189: ...light curtain are listed Factory settings on delivery Bit rate COM2 PD length 2 bytes The device manager DTM of the connected light curtain starts with the offline view for the Sensor Studio configura...

Page 190: ...cted light curtain an error message is displayed Under IDENTIFICATION CxL 7XX Device IDs you will find a list with the assignment of the device IDs displayed in the error message to the device descrip...

Page 191: ...The configuration is uploaded from the device to the device manager DTM e g to update the online view in Sensor Studio after the configuration was changed via the receiver control panel Upload device...

Page 192: ...uccessful synchronization the Upload device data set from device button is displayed in the device manager DTM 16 4 4 PROCESS function The Process function offers graphical visualizations of the proce...

Page 193: ...start the connected light curtain Store configuration in non volatile memory see chapter 16 4 3 16 4 6 Exiting Sensor Studio After completing the configuration settings close the Sensor Studio configu...

Page 194: ...it switched off Analyze and eliminate the cause of the fault using the following table If you are unable to rectify the error contact the Leuze branch responsible for you or call the Leuze customer s...

Page 195: ...tive or change their state without a contour change in the mea surement field Configuration data is read or writ ten End configuration communication During teaching the system checks whether the signa...

Page 196: ...No communication possible between transmitter and receiver Check cable RxS 0x2001 Receiver transmitter inconsistency The receiver is not compatible with the transmitter Replace transmitter RxS 0x2100...

Page 197: ...trigger cycle time mea surement cycle time Check the time behavior setting see chapter 20 2 Reset device to factory set tings RxS 0x23FB Configuration error time behavior The pulse width is greater t...

Page 198: ...nsible Leuze subsidiary or Leuze customer service see chapter 19 18 3 1 Firmware update A firmware update can only be performed by Leuze customer service on site or at the company headquar ters For fi...

Page 199: ...the following information Customer number Part designation or part number Serial number or batch number Reason for return with description 24 hour on call service at 49 7021 573 0 Service hotline 49...

Page 200: ...in max attainable range without function reserve for parallel beam scanning b Measurement field lengths and beam spacings specified in fixed rasters see ordering table Beam spacing mm Operating range...

Page 201: ...spacing A 20 mm with beam spacing A 40 mm 160 160 150 168 240 248 320 320 310 290 328 400 408 480 480 470 488 560 568 640 640 630 610 648 720 728 800 800 790 808 880 888 960 960 950 930 968 1040 1048...

Page 202: ...e per beam a 10 s Readiness delay 1 5 s a Cycle time number of beams x 0 01 ms 0 15 ms The minimum cycle time is 1 ms Operating voltage UB 18 30 VDC incl residual ripple Residual ripple 15 within the...

Page 203: ...interfaces 0 10 11 V and 0 4 20 24 mA Digital interfaces IO Link 230 4 kbit s 38 4 kbit s CANopen max 1 Mbit s PROFIBUS max 3 Mbit s PROFINET max 10 100 Mbit s RS 485 Modbus 921 kbit s Housing Continu...

Page 204: ...easurement field length B mm Profile length L mm with beam spac ing A 5 mm Cycle time ms with beam spac ing A 10 mm Cycle time ms with beam spac ing A 20 mm Cycle time ms with beam spac ing A 40 mm Cy...

Page 205: ...bject speed tz s Cycle time of the light curtain 20 3 Minimum object diameter for stationary objects The minimum object diameter of a stationary object is determined by the beam spacing and optic diam...

Page 206: ...ed to be reliably detected in the transition area between two beams Beam spacing Minimum object diameter 5 mm Beam spacing 5 mm 10 mm 10 mm 20 mm 40 mm Beam spacing 10 mm 20 mm 30 mm 50 mm NOTICE Mini...

Page 207: ...evices Power In Out transmitter connection Y cable D IO Link analog devices connection to transmitter D PROFIBUS CANopen RS485 devices fieldbus connection Y cable E Connection to receiver F M6 thread...

Page 208: ...wer In Out transmitter connection D PROFINET BUS IN connection E Connection to receiver F M6 thread G Fastening groove H PROFINET BUS OUT connection L Profile length see table 20 4 R Receiver T Transm...

Page 209: ...5 Dimensioned drawings Accessories all dimensions in mm Figure 20 3 BT 2L mounting bracket all dimensions in mm Figure 20 4 BT 2Z parallel bracket 39 16 29 12 R 1 0 R3 1 4 R6 R3 1 R10 30 12 R3 1 18 4...

Page 210: ...ivel mount shown in two mounting views all dimensions in mm Figure 20 6 BT 2HF swivel mount 6 2 6 2 34 20 8 2 28 3 23 75 9 1 41 2 8 7 51 18 28 37 41 4 17 3 12 8 21 8 8 2 20 34 8 7 37 51 18 28 0 75 29...

Page 211: ...mensions in mm Figure 20 8 BT 2SB10 BT 2SB10 S swiveling mounting brackets all dimensions in mm Figure 20 7 BT 2SSD and BT 2SSD 270 swiveling mounting brackets 26 5 11 3 a b 40 34 70 10 35 60 270 26 5...

Page 212: ...Technical data Leuze electronic GmbH Co KG CML 730i 212 all dimensions in mm Figure 20 9 BT 2P40 clamp bracket 65 80 40 20 14...

Page 213: ...ii Interface L IO Link CN CANopen PB PROFIBUS PN PROFINET CV Analog current and voltage output D3 RS 485 Modbus eee Electrical connection M12 M12 connector ooo Option EX Explosion protection PS Power...

Page 214: ...ment field length 2720 mm axial connector outlet M12 connector CML730i R20 2720 R PB M12 CML 730i receiver beam spacing 20 mm measurement field length 2720 mm rear connector outlet PROFIBUS interface...

Page 215: ...es CML 700i with IO Link analog interface 2 1 Part no Part designation Description X1 connection cables for CML 700i IO Link analog signal digital IO power for connection to control in switch cabinet...

Page 216: ...gure 21 2 50129779 KDS DN M12 5A M12 5A P3 010 Interconnection cable M12 connector socket axial 5 pin A coded length 1 000 mm shielded PUR 50129780 KDS DN M12 5A M12 5A P3 020 Interconnection cable M1...

Page 217: ...L 700i IO Link power to IO Link master with M12 connections see figure 21 3 50120999 K DS M12A 8P 4P 2m L PUR Interconnection cable M12 connector 8 pin A coded shielded PUR cable length 2 000 mm M12 c...

Page 218: ...21 9 4 CANopen terminating resistor see table 21 10 5 CANopen interconnection cable see table 21 11 Figure 21 4 CANopen interface 50129781 KDS DN M12 5A M12 5A P3 050 Interconnection cable M12 connec...

Page 219: ...M12 socket 5 pin transmitter 50122336 K Y1 M12A 10m M12A S PUR Y interconnection cable duo socket M12 receiver X3 8 pin A coded shielded PUR cable length 150 mm M12 connector 5 pin power shielded PUR...

Page 220: ...length 5 000 mm M12 socket 5 pin BUS OUT Part no Part designation Description Termination bus termination for CML 700i terminating resistor see figure 21 4 50040099 TS 01 5 SA Terminating connector f...

Page 221: ...s interconnection cable BUS IN see table 21 15 5b PROFIBUS RS 485 Modbus interconnection cable BUS IN see table 21 16 Figure 21 5 PROFIBUS or RS 485 Modbus interface Table 21 12 X1 X3 cable accessorie...

Page 222: ...pin transmitter 50122337 K Y1 M12A 20m M12A S PUR Y interconnection cable duo socket M12 receiver X3 8 pin A coded shielded PUR cable length 150 mm M12 connector 5 pin power shielded PUR cable length...

Page 223: ...000 mm to M12 socket 5 pin 2 wires BUS OUT Part no Part designation Description Interconnection cables for CML 700i BUS OUT see figure 21 5 50135252 KDS PB M12 4A M12 4A P3 010 Interconnection cable M...

Page 224: ...length 5 000 mm open cable end 50135244 KD PB M12 4A P3 100 Connection cable M12 socket 5 pin 2 wires B coded shielded PUR cable length 10 000 mm open cable end 50135245 KD PB M12 4A P3 150 Connection...

Page 225: ...Modbus interconnection cable BUS IN see table 21 15 6b PROFIBUS RS 485 Modbus interconnection cable BUS IN see table 21 16 Figure 21 6 PROFIBUS or RS 485 Modbus interface alternative terminating resis...

Page 226: ...Digital IO see table 21 22 3 BUS IN connection cable to open cable end see table 21 23 or BUS IN connection cable to RJ 45 see table 21 24 4 PROFINET BUS OUT connection cable BUS IN BUS OUT see table...

Page 227: ...socket 5 pin transmitter 50122336 K Y1 M12A 10m M12A S PUR Y interconnection cable duo socket M12 receiver X3 8 pin A coded shielded PUR cable length 150 mm M12 connector 5 pin power shielded PUR cabl...

Page 228: ...5 see figure 21 7 50135080 KSS ET M12 4A RJ45 A P7 020 BUS IN connection cable RJ 45 length 2 m 50135081 KSS ET M12 4A RJ45 A P7 050 BUS IN connection cable RJ 45 length 5 m 50135082 KSS ET M12 4A RJ4...

Page 229: ...2 R device columns 425740 BT 10NC60 Sliding block with M6 thread 10 x 425741 BT 10NC64 Sliding block with M6 and M4 thread 10 x 425742 BT 10NC65 Sliding block with M6 and M5 thread 10 x Part no Part d...

Page 230: ...S2 R Device column U shaped profile height 1000 mm 549882 UDC 1300 S2 R Device column U shaped profile height 1300 mm 549883 UDC 1600 S2 R Device column U shaped profile height 1600 mm 549884 UDC 1900...

Page 231: ...form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution 3 The name of the author...

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