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Foerster TAK5-CH1-25, Instruction Manual

The Foerster TAK5-CH1-25 is a versatile and reliable product designed for seamless communication. Unlock the full potential of your device by downloading the free and comprehensive instruction manual from our website. This manual offers step-by-step guidance, ensuring effortless setup and optimal functionality. Access it now at manualshive.com.

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Table of contents

7

10.4 Checking the stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  153

10.4.1

Feeding stations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  153

10.4.2

Concentrate stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  155

10.4.3

Animal scales  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  155

10.5 Control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  155
10.6 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  157
10.7 Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  158
10.8 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  158

11 Animal control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

11.1 Checking the complete animal group or specific animals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  159

11.1.1

Checking feed consumption  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  160

11.1.2

Checking the feeding break-offs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  162

11.1.3

Checking the feeding speed  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  162

11.1.4

Checking the visiting behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

11.1.5

Checking the feeding day  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

11.2 Checking the entitled animals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  163
11.3 Checking the alarm animals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  164
11.4 Checking the animals with expiry messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  165
11.5 Checking the animals to which additive is administered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  165
11.6 Checking newly housed animals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  167
11.7 Checking double animal numbers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  168
11.8 Checking the unknown transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  168
11.9 Checking the total consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  169

12 Failures and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

12.1 Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  171

12.1.1

CRC-error  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  171

12.1.2

Heating  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  172

12.1.3

Temperature too high  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  173

12.1.4

Heat exchanger not filled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  173

12.1.5

Water shortage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  174

12.1.6

Water meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  175

12.1.7

Mixer emptying  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  176

12.1.8

Heating  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  177

12.1.9

Boiler temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

12.1.10 Milk/circulation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  178
12.1.11 Milk empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  179
12.1.12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  179
12.1.13 Supply electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  179
12.1.14 ID-chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  180
12.1.15 Station/draining valve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  180
12.1.16 IFS-version  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  181
12.1.17 Output error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  181

12.2 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  182

12.2.1

Identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  182

12.2.2

Incorrect ID  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  182

12.2.3

Double address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  182

12.2.4

IFS-F(eeding station). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  183

12.2.5

Motor F-station  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  184

12.2.6

IFS-C(oncentrate station)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  184

12.2.7

Motor C-station  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  184

12.2.8

Scales (SC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  185

12.2.9

Water meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  185

12.2.10 Mixer emptying  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  185

Summary of Contents for TAK5-CH1-25

Page 1: ...October 1st 2009 Instruction Manual Automatic Calf Feeder Vario Combi as of program version 5 12 TAK5 VH1 55_50_30_32_28 VDW5 VH1 50_32_30_28 TAK5 CH1 25 VDW5 CH1 25 ...

Page 2: ...just the identification range via the Squelch value The following table contains the Squelch values and identification ranges for the different identification systems These Squelch values are empiri cal and factory set System Squelch default values Identification range Collar X Responder system 20 25 cm Eartag in the collar Eartag Nedap system 0 15 18 cm Eartag in the collar Eartag Tiris system 15...

Page 3: ...as 24 2 Operation 25 2 1 Keyboard 25 2 2 Operating elements and menu structure 26 2 2 1 Animal control 27 2 2 2 Main menu 28 2 2 3 Manual functions 28 2 2 4 Training pump 29 2 2 5 Arrow Up Arrow Down 29 2 2 6 Enter 29 2 2 7 Arrow right Arrow left 29 2 2 8 Asterisk 29 2 2 9 C delete 30 2 2 10 ESC Escape 30 2 3 Operating modi 31 2 3 1 Automatic mode 31 2 3 2 Offline mode 32 2 4 Displays in the autom...

Page 4: ...Machine 57 4 5 Equipment 59 4 6 Identification 61 4 7 ID chip 61 4 8 Stations 61 4 8 1 Feed control 62 4 8 1 1 Internal stations controlled by the automatic feeder 62 4 8 1 2 IFS F eeding stations 63 4 8 1 3 IFS compact unit for four feeding stations 65 4 8 2 IFS concentrate stations 67 4 8 3 Scales 68 4 9 Terminal 68 4 10 Communication 69 5 Device data 71 5 1 Checking and adjusting time date 71 5...

Page 5: ...ransmitter numbers 92 7 1 2 1 Reading in the transmitter numbers 92 7 1 2 2 Entering the transmitter numbers manually 93 7 1 3 Allocating the animal numbers 94 7 1 3 1 Continuous allocation of the animal numbers 94 7 1 3 2 Allocating the animal numbers on the basis of the transmitter numbers 94 7 1 4 Editing the transmitter or animal numbers 95 7 1 4 1 Changing the transmitter number 95 7 1 4 2 Ch...

Page 6: ...6 8 5 1 Creating a medicine prescription plan 127 8 5 1 1 Selecting the dosage 127 8 5 1 2 Distribution 128 8 5 1 3 Dispenser 129 8 5 1 4 Duration of medication and additive quantity 129 8 5 2 Creating the electrolyte prescription plan 131 8 5 3 Programming additive dispense 131 8 5 3 1 Giving medicine to individual animals 132 8 5 3 2 Giving electrolyte to individual animals 133 8 5 3 3 Giving ad...

Page 7: ...7 11 7 Checking double animal numbers 168 11 8 Checking the unknown transmitters 168 11 9 Checking the total consumption 169 12 Failures and warnings 171 12 1 Failures 171 12 1 1 CRC error 171 12 1 2 Heating 172 12 1 3 Temperature too high 173 12 1 4 Heat exchanger not filled 173 12 1 5 Water shortage 174 12 1 6 Water meter 175 12 1 7 Mixer emptying 176 12 1 8 Heating 177 12 1 9 Boiler temperature...

Page 8: ... starting the automatic feeder 191 13 Care and maintenance plan Routine tasks 193 13 1 Automatic feeder in operation 193 13 2 Shutdown of the automatic feeder and the peripheral devices 195 14 Check list for after sales service 197 15 Accessories 201 16 Annex 203 16 1 Menu overview 203 16 1 1 Main menu key 203 16 1 2 Menu overview of the manual functions key 211 16 1 3 Menu overview of animal cont...

Page 9: ...s Only qualified and authorized service personnel is allowed to install operate and repair the automatic feeder In addition to the instruction manual please follow any regu lations for accident prevention in force in the operator s coun try as well as the rules of engineering practice for safe and expert working Incorrect inputs may cause harm to animals health There fore check whether all inputs ...

Page 10: ...nother power plug is used the stan dard power plug must be expertly replaced by a power plug which is prescribed by the regulations of the corresponding country 1 2 Application 1 2 1 Intended use of the automatic feeder The automatic feeder must be used exclusively for liquid calf feeding Exclusively commercially available milk powders and addi tives must be used The water used to prepare the milk...

Page 11: ...lectric shock hazard Do not touch any live parts otherwise current will flow through your body This may cause severe physical injury Turn off and lock out power before carrying out any kind of operations on the labeled parts Warning Automatic start up Keep hands clear from the crushing danger area as long as parts can move For cleaning use the tools contained in the scope of delivery Reset the saf...

Page 12: ...s to prevent damages to the machine and the animals Caution It is imperative to observe these instructions to prevent damages to the mechanical or and other compo nents of the automatic feeder Note and example This icon references important infor mation and additional explanations on how to operate the automatic feeder The text passages marked with this icon are only valid for the automatic feeder...

Page 13: ...ained person able to detect and avoid dangers which may arise from electric ity The text passages marked with this icon are only valid if at least one feeding station of the automatic feeder is operat ed in the parallel feeding mode Option A white plus on a black background signals the de scription of optional functions or equipments The text passages marked with this icon are only valid if the au...

Page 14: ... gradient gradient control HE heat exchanger IV interval IFS C Intelligent Feeding Station for concentrate IFS F Intelligent Feeding Station for feed MP milk powder MAP manual training pump max maximum min temp minimum temperature mixer drain mixer draining valve n not No number P period or prescription powd motor powder motor rel relative servo servo control SNTR designation of IFS compact unit t...

Page 15: ...ime Before calling us please write down the information indicated on the rating plate device type device number which is located at the left of the chassis as well as the program version Our address Förster Technik GmbH Gerwigstraße 25 D 78234 Engen fon 49 0 7733 9406 0 fax 49 0 7733 9406 99 info foerster technik de www foerster technik de ...

Page 16: ...utlet 11 Connection screw for equipotential bonding 4 Milk powder outlet 12 Control switch 5 Bar electrode 13 Nozzle for sponge cleaning 6 Temperature sensor 14 Right side of the chassis water valve and milk valve electronic heat ex changer safety temperature limiter milk pump 7 Mixer mixer jar mixer motor 15 Water supply 8 Left side of the chassis Box valve s training pump mixer draining valve de...

Page 17: ...Nozzle for sponge cleaning 5 Bar electrode 14 Supply electrode 6 Temperature sensor 15 Spot electrode for 250 ml portions 7 Mixer mixer jar mixer motor 16 Right side of the chassis water valve and milk valve electronic heat ex changer safety temperature limiter stainless steel milk pump 8 Left side of the chassis Box valve s training pump mixer draining valve detergent container detergent dosing p...

Page 18: ... are located among others the transformer for the low voltage supply of the processor control the relays and connecting terminals for external components as well as the microfuses the interface for the PC Danger Hazardous voltage Electric shock hazard Solely service personnel is allowed to open and service the CPU and the relay power board 1 Rear of the chassis for CPU and relay power board 1 ...

Page 19: ...uction 19 the toggle switch right to switch the heating of the milk pow der outlet vapour screen on and off the toggle switch left to switch the heating cable and the mix er heating on and off wiring diagram ...

Page 20: ...mponents 8 Heat exchanger with stainless steel coil 2 Box valve 9 Water valve stainless steel coil 3 Hose connection between box valve and teat 10 Volume regulator 4 Mixer draining valve 11 Hose connection to the water pipe 5 Training pump 12 Water valve boiler 6 Milk pump for milk supply and dispense 13 Hose connection to the milk tank 7 Circulation valve 14 Milk valve ...

Page 21: ...oil 2 Box valve 10 Water valve boiler 3 Hose connection between box valve and teat 11 Pressure reducer 4 Mixer draining valve 12 Hose connection to the water pipe 5 Training pump 13 Water meter 6 Water valve stainless steel coil 14 Hose connection to the milk tank 7 Stainless steel pump for milk supply and dispense 15 Milk valve 8 Circulation valve ...

Page 22: ...AK5 VH1 32 F2 or TAK5 VH1 32 P2 VDW5 VH1 32 F2 or VDW5 VH1 32 P2 230 V L N PE 50 Hz 20 A TAK5 VH1 30 P2 Japan 200 V L1 L2 Grd 50 60 Hz 20 A TAK5 VH1 28 P2 USA Canada VDW5 VH1 28 P2 240 V L1 L2 Grd 60 Hz 15 A TAK5 CH1 25 400 V 230 V 400V 3 N PE 50 Hz 16 A TAK5 CH1 25 230 V 230 V L N PE 50 Hz 16 A TAK5 CH1 25 240 V USA Canada 240 V L N PE 60 Hz 16 A Note The data of the electrical connection are ind...

Page 23: ...ar between 2 5 und 6 bar Heat exchanger Boiler capacity approx 7 L Capacity of the stainless steel coil 0 25 L Capacity of the stainless steel coil 0 5 L Milk powder hopper Capacity with top section approx 35 kg Height 126 cm Width 76 cm with closed lateral doors 115 cm with open lateral doors Depth 57 cm without additive dispenser Powder 66 cm with additive dispenser Powder ...

Page 24: ...mpact Vario 1 feeding station max 30 calves max 30 calves 2 feeding stations max 50 calves max 60 calves 4 feeding stations max 80 120 calves Warning Automatic start up Keep hands clear from the crushing danger areas as long as parts can move For cleaning only use the tools contained in the scope of delivery Never use your fingers ...

Page 25: ...tion 2 1 Keyboard In this instruction manual the keypresses are represented by the icons given below Control Main menu Manual functions Training pump Arrow Up Arrow Down Escape Delete Enter Asterisk Arrow Left Arrow Right ...

Page 26: ...ration Device data Portion Set temp 41 0 ºC Set temp 41 0 ºC The value starts flashing Cleaning Milk values Min temp 39 0 ºC Set temp 39 0 ºC Diagnosis Ad libitum mode Qty 250 ml no Parallel mode Tol conc 20 g L Stations Tol milk 20 Mixer Time Date New installation Note Some menus resp menu items are not displayed because e g the automatic feeder is not equipped with a specific optional component ...

Page 27: ...arked new double unknown all total consumption Example Cleaning day is displayed in Cleaning Mixer only if the automatic feeder is equipped with a mixer draining valve which has been previously activat ed in the setup animal control entitled 4 alarm 4 plan over 3 If you press this key the following menus will be dis played ...

Page 28: ... fill the stainless steel coil of the heat exchanger with water via the milk pump to fill the boiler with water to actuate the mixer to open the box valve s resp to stimulate the hose pumps to automatically fill the boiler of the heat exchanger with water animal control entitled 4 marked 4 all 3 main menu animal management feeding calibration device data cleaning diagnosis If you press this key th...

Page 29: ...to easily accustom the animals to au tomatic feeding and to stimulate slowly drinking animals main menu feeding calibration device data Press these keys to navigate within the menus mixer draining mode no drain 30 min OFF delay 3 sec Moreover these keys allow you to change values and terms in the square brackets Press this key to boiler water start set qty 500 ml runtime 5 72 s pulses 280 date 01 ...

Page 30: ...automatic mode press to move from the 4 row to the 8 row display and viceversa 2 2 9 C delete 2 2 10 ESC Escape 1331 A1 6 0 L till 16 40 0 0 L cons 100 100 cons L 2 7 6 0 005000 90 6 0 L d available 0 1 L cons 0 100 cons L 0 0 6 0 1331 A1 6 0 L till 16 40 0 0 L cons 100 100 cons L 2 7 6 0 automatic F 1 3469 2 00 L F 2 7261 1 25 L C 1 g automatic F 1 3469 2 00 L F 2 7261 1 25 L C 1 g entitled anim ...

Page 31: ...uch as e g the calibration of powder or liquid feed components 2 3 Operating modi The automatic feeder knows two operating modi the automatic mode and the offline mode In the automatic mode the animals are fed The offline mode is used to carry out actions which can not take place in the continuous operation such as e g the cal ibration of feed components or the functional test of motors or sensors...

Page 32: ...9 date 30 07 05 The diode below Auto does not glow when the auto matic feeder is in the offline mode This occurs e g if you have selected the calibration menu or pressed Every now and then the message on the right is dis played Note If the automatic feeder is offline feeding will be broken off If you want to go back to the automatic mode press until automatic mode start is displayed Then press The...

Page 33: ...re brackets contain figures or terms To change them proceed as follows mixer draining mode no drain 30 min OFF delay 3 sec mixer draining mode no drain 30 min OFF delay 5 sec Note If you keep or pressed you will achieve the target value more rapidly Once you have achieved the maximum or minimum value the display will stop Repress or to restart the counting mechanism automatic F 1 3469 2 00 L entit...

Page 34: ...antenna symbol a dash is displayed the animal is entitled to feed but the animal specific settings referring to concentration milk ratio or additive dispense do not correspond to the current milk portion in the mixer jar Therefore at the moment the animal cannot con sume the feed automatic F 1 l entitled anim 2 alarm animals 0 A dash next to the station number indicates that no ani mal is being id...

Page 35: ...ion Below the lines referring to the available feeding stations further information is displayed the amount of animals which are currently entitled to feed the amount of animals for which an alarm was given the amount of animals which achieved the end of the feeding plan the amount of registered animals the time of the next mixer cleaning the temperature of the water in the boiler the temperature ...

Page 36: ... animal s feed entitlement The following options are possible The animal is entitled to feed The display shows The time as of which the animal is entitled to feed and the feed quantity saved till check time The animal is not entitled to feed here till 1 p m automatic F 1 3469 2 00 L F 2 warning If the connection to a station is disturbed the text warning will be displayed instead of the animal num...

Page 37: ...umed till check time con sumed quantity in liters L for today and yesterday In line 5 The feed quantity to which the animal is entitled to day and which the animal consumed yesterday according to plan In line 6 The feed concentration for today and yesterday In line 7 The milk ratio of the feed portion for today and yes terday 3469 A1 6 0 L till 18 11 block cons 0 100 cons L 0 0 6 0 Example The ani...

Page 38: ...38 Operation ...

Page 39: ...plate of the device must correspond to that of the mains supply Have overvoltage limiters installed in the main distributor if there is a risk of overvoltage Equipotential bonding For animals safety and to prevent electrical interferences carry out equipotential bonding of all metal parts such as water pipe feeding station race way and automatic feeder At the right of the chassis next to the power...

Page 40: ...dry location if possible separate from the animal area e g in the fodder storage or the milk room Protect the automatic feeder against dirt and flies e g by means of the large fly protection door Be sure to protect the automatic feeder against frost e g by means of the equipment against frost 3 3 Mounting the protective grating of the powder hopper extension The protective grating of the powder ho...

Page 41: ...nd the hoses as well as the instruction manual from the milk powder hop per 2 Mount the protective grating for the milk powder hopper ex tension 3 Screw the three self cutting screws into the holes intended for them Warning During operation the protective grating must al ways be mounted ...

Page 42: ... must be at least 1 bar but it can also drop below 1 bar for a short time The maximum pressure must not exceed 6 bar If the water pressure drops below 1 bar for a long period or even permanently make sure to in stall e g a device for pressure increase in order to achieve a higher water pressure 1 Water supply 2 Milk supply 1 1 2 ...

Page 43: ...es which may impair milk dosage If the milk pipe consists of several sections make sure that the connection pieces are reliably tight The same applies to the connections on the milk tank and the automatic feeder Note If you convert to the water box the standard water valve of the automatic feeder is replaced by a low pressure valve Therefore the water must unexceptionnally be sup plied to the auto...

Page 44: ...osed manufac turers instructions 3 6 Connecting the antennas 3 6 1 Notes on how to mount the antennas Mount the antennas according to the mounting instructions Keep the distance between the antenna and the transmitter as short as possible Check the identification range of the antennas by means of the antenna test If an entitled animal is staying outside the feeding station but within the identific...

Page 45: ... identifications you have to screen the antennas by means of grounded plates 3 6 2 Connecting the antenna cable to the motherboard Only service personnel is allowed to connect the antenna cables 1 Remove the casing cover of the control unit Caution Lay out the antenna cables in such a way that they are not damaged by the animals 4 1 3 2 1 Cable of the hand held terminal 3 Antenna cable of feeding ...

Page 46: ...ts into the control unit 3 Connect the cables of the identification resp the antenna to the motherboard according to the wiring diagram 4 Secure the cable harness to the cable clamps 5 Close the control unit Caution To ensure grounding approx 1 cm of the shield if available must be clamped too Make sure that the shield does not overlie the cable insulation but the cable sheath ...

Page 47: ...the teat bracket with splash guard towards the bottom 4 To avoid feed accumulation in the hose make sure that the hose between the teat and the box valve restricted mode re sp the mixer jar adlib mode does not sag 3 8 Filling the heat exchanger 1 Plug in the mains plug and press the control switch resp turn the main switch to the right to position ON Caution It is imperative not to extend the hose...

Page 48: ...the target set and the minimum temperature 1 device data portion set temp resp min temp 2 In set temp enter the desired target temperature of the feed in the mixer jar mixing temperature 3 In min temp enter the desired minimum temperature of the water in the boiler Note After you have switched the automatic feeder on the program version of the hand held terminal is briefly displayed before the aut...

Page 49: ...in temperature Default value 41 ºC 38 ºC Allowed range 10 ºC to 44 ºC 0 ºC to set tempera ture minus 0 5 ºC Note The values entered for the target and the minimum temperature are converted to the target and the minimum temperature of the boiler water If the temperature of the boiler water falls below the minimum temperature feed preparation will be broken off until the minimum tempera ture is achi...

Page 50: ...tlement of the animal in ml re mains in the mixer jar in the case of station with hose pump 1 device data portion qty 250 ml 2 Select in qty 250 ml either yes or no and confirm with 3 9 2 2 Tolerance values for concentration and milk ratio If the SynchroFeed function of the automatic feeder is used the animals in the stations which are operated in parallel are simul taneously fed with the portion ...

Page 51: ...r an animal the feed concentration is 120 g L For another animal the feed concentration is 110 g L If the default setting for the tolerance value of the concentration 20 g L is maintained this animal is allowed to drink to gether with the already drinking animal The difference be tween the concentration value of the prepared feed 120 g L and the concentration value for the animal according to its ...

Page 52: ...ectric shock haz ard The automatic feeder must be free of voltage be fore opening the rear cover behind which are lo cated the processor and the relay power board To do so pull the mains plug Warning Automatic start up Before carrying out any kind of operations on or inside the pow der hopper make sure that the automatic feeder is free of volt age To do so pull the mains plug Note There is no warn...

Page 53: ...The milk must always be clean Straw hay and other foreign material impair the functioning of the automat ic feeder Note With cow and flaked milk use a slow running interval stirrer to avoid creaming of the milk Continuously or fast running stirrers lead to creaming Warning Those animals being fed with too fat milk may suffer from digestive troubles Cool the milk or preserve it with formic acid 20 ...

Page 54: ...54 Start up ...

Page 55: ...ant to change the settings press 3 Confirm the changes with 4 To quit the setup press until the message on the right is displayed Confirm with 4 1 Overview of the menus in the setup Note the manufacturer disclaims any liability for incor rect settings carried out by the user setup language English time date machine setup terminate Language English Time date Time date Machine Type Powder Combi Milk...

Page 56: ...lable yes no Temperature sensor mixer Available yes no Water meter Available yes no Supply electrode Available yes no Spot electrode Available yes no MilkMaker Available yes no Heating Activated Yes no Relay Mechanical Electronical Identification Type Nedap Tiris Squelch 0 to 255 ID chip Activated Yes no Read in Stations Feed Internal 1 internal 2 IFS F 1 8 IFS F quadruple 1 2 Concentrate IFS C 1 ...

Page 57: ...of the automatic feeder the automatic feeder needs a number The default number is 1 time date time 17 55 23 date 29 04 09 machine type Combi milk values MP mode Note If with Combi and Fresh milk feeders you intend to feed solely milk powder and water for a certain period of time do not select the menu Powder otherwise malfunc tioning of the automatic feeder may occur The liquid feed resp the combi...

Page 58: ...ust be set The set value determines The target quantity for the calibration of water HE and milk machine type Combi number 1 address 10 Note Make sure that a number is assigned only once address already allocated Note If you select an address that has already been as signed the message on the right will be displayed Address ranges for CAN nodes 1 10 Hand held terminal 11 20 Automatic feeder 41 50 ...

Page 59: ...c feeder With the training pump you can also empty the mixer jar via the teat Additive dispenser 1 2 Up to two additive dispensers can be connected to the automatic feeder Detergent pump If the automatic feeder is equipped with the detergent pump dur ing the cleaning cycle detergent can be added all automatically Detergent sensor If the level of the liquid in the detergent container is detected by...

Page 60: ...f the feed in the mixer jar If the temperature does not comply with the target value the boiler heating will be readjusted This means that the animals are always fed with the desired temper ature irrespective of the season Circulation pump The circulation pump ensures that the heat of the boiler water is rapidly and uniformly transferred to the liquid in the stainless steel coil Water meter The fa...

Page 61: ...ngs are unchangeably stored on the ID chip Therefore the primitive state of the setup can be restored at any time e g if you acci dentally changed a setting or had to replace the CPU board In the line activated you must select yes The automatic feeder Compact is not equipped with an ID chip Therefore in the line activted no must be selected To transfer the data from the ID chip to the CPU board in...

Page 62: ...e internal control Options In options select whether a gradient or servo control is con nected Teat slider If the station is equipped with a teat slider select teat slider closed resp open Closed means that the teat slider remains closed until an entitled animal enters the feeding station If the animal has no feed entitlement anymore the teat slider will close again Open means that the teat slider...

Page 63: ...ing station is part of the CAN bus system There fore it requires an address for clear identification purposes Station type Here you select whether an animal which is claiming its portion at this IFS feeding station is allowed to be simultaneously fed with other animals parallel mode or whether this animal has to wait until the calves at the other stations have finished off feed consumption priorit...

Page 64: ... of the IFS see wir ing diagram of the IFS in the annex of this instruction manual The green LED ST1 next to button flashes ten times per second 2 In search press 3 If the IFS is detected on the CAN bus the address will be transferred The message on the right will be displayed The green LED ST1 of the IFS motherboard does not flash any more IFS F single is being searched IFS F single found Note If...

Page 65: ...ment of the stations Teat slider see 4 8 1 1 Internal stations controlled by the au tomatic feeder page 62 CalfProtect If the Intelligent Feeding Station IFS is equipped with CalfProtect select yes The gate will automat ically close as soon as an entitled animal enters the station Leakage sensor Via the leakage sensor it is possible to de tect leakage of the hose of the peristaltic pump If your IF...

Page 66: ...dis played The green LED H4 on the motherboard of the IFS compact unit stops flashing IFS F quadruple 1 pump 1 station 1 pump 2 station 2 pump 3 station 3 pump 4 station 4 address 63 search Note Within a CAN bus system an address can be allocat ed only once The default addresses are the following Quadruple IFS compact unit 1 address 61 Quadruple IFS compact unit 2 address 62 address already alloca...

Page 67: ... feeder type Search Please refer to the previous chapter IFS feed controls Note If you have activated the search mode by mistake repress the red button The search mode will be terminat ed stations feed concentrate animal scales IFS C 1 allocation station 1 address 51 type standard search Note Within a CAN bus system an address can be allo cates only once The default addresses are the following IFS...

Page 68: ...poses This address is defined on the board of the scales control via the DIP switch Instruction manual of the half body scales 4 9 Terminal Address The hand held terminal is part of the CAN bus system of the automatic feeder Therefore it requires its own address The default address is 1 stations feed concentrate animal scales scales control 1 unit 1 F st 1 unit 2 C st 1 address 21 Note Within a CA...

Page 69: ...select yes Printer Serial Select this option if a commercially available printer is connected to the automatic feeder via a serial interface CAN Select this option if the print data have to be transferred via the CAN bus terminal address 1 Note Within a CAN bus system an address can be allo cates only once setup communication communication PC CAN institute no printer no Note If you want to update ...

Page 70: ...70 Setup ...

Page 71: ... necessary change the time and the date 5 1 1 Checking time date 5 1 2 Adjusting time and date 1 device data time date 2 In the menu time enter the hours first Press to move to the minutes and the seconds 3 In the menu date proceed as with time device data portion milk values ad libitum mode parallel mode stations mixer time date new installation automatic time 14 29 39 date 29 04 09 In the automa...

Page 72: ...with 4 With the menus plans medicine prescription animal data resp transmitter proceed as with device data 5 2 2 New installation of everything 1 device data new installation 2 In everything press 3 Confirm everything new installation with Note After you have changed the date switch the auto matic feeder off and then on to immediately carry out daily calculation new installation device data plans ...

Page 73: ...ntly open 1 device data ad libitum mode 2 In activated select the desired setting Note The settings in the setup of the automatic feeder are not changed when carrying out new installation device data portion milk values ad libitum mode ad libitum mode activated no ad libitum mode activated yes conc 135 g l milk ratio 100 add 1 0 g l add 2 0 g l Note If the automatic feeder operates in the ad libit...

Page 74: ...ime of automatic calibration The de fault time is midnight 5 5 Station parameters 5 5 1 Feeding station In feed you can define the following parameters for each station Draining time Turn on delay Turn off delay Note these settings are taken into account for the prep aration of all feed portions device data parallel mode parallel mode autom cal yes cal time 00 00 Note If the calibration value dete...

Page 75: ...e only some of these parameters can be applied resp changed The details are contained in the following table Draining time Turn on delay Turn off delay Pump start Pump stop Maximum speed Default value 16 sec 0 1 sec 0 4 sec 0 2 sec 0 4 sec 70 Range 10 60 sec 0 2 0 sec 0 2 0 sec 0 2 9 9 sec 0 4 9 9 sec 20 100 Valve station internal 1 2 adjustable IFS in the parallel mode adjustable adjustable adjus...

Page 76: ... delay prevents the valves from switching on and off con tinuously or the peristaltic pumps from running up or shutting down 5 5 1 3 Pump start and stop The value for pump start determines the time within which a non operative peristaltic pump runs up to its maximum speed The value for pump stop determines the period of time needed by a peristaltic pump to shut down from its maximum speed to a non...

Page 77: ...t the desired concentrate station 3 In C type select the desired concentrate type 5 5 3 Teat slider Here you can enter after which time the teat slider must be opened or closed 5 5 4 CalfProtect If an entitled animal enters a feeding station which is equipped with CalfProtect the grating gate closes as soon as the animal station 1 max speed 70 Note The maximum speed of the peristaltic pumps in the...

Page 78: ...ot equipped with a mixer draining valve the cleaning water can be drained via the teat by means of the training pump Alternatively you can also forego to pump out the residues 1 device data mixer empty v teat 2 In empty v teat select whether the mixer should be emptied Default value 10 min Allowed range 0 deactivated to 30 min Note You can change this value only if the station which is equipped wi...

Page 79: ...the box valves will open for one minute to facilitate draining of the remaining liquid from the hoses If the station is equipped with peristaltic pumps these pumps start running for one minute 1 device data mixer draining mode 2 Activate resp deactivate the draining mode carrying the same name The draining mode is deactivated as a standard 5 6 3 OFF delay of the mixer Via the menu OFF delay you ca...

Page 80: ...has to be fed see continue with MP 1 device data milk values 2 In MP milk mode resp MP mode select the desired setting 3 If you select MP milk mode the following lines are displayed continue with MP dry matter drain 1 circle 5 7 2 Continue with MP machine stop When the milk tank is empty the automatic feeder switches off or commutes to the MP mode Continue with MP means that the automatic feeder c...

Page 81: ...r jar until the target concentration is achieved If the con centration is below the dry matter contents of the milk the milk or the milk MP mixture is diluted with water 1 device data milk values 2 Enter the desired value in dry matter 5 7 4 Activating milk expelling When the automatic feeder operates in the MP milk mode a warm milk portion is always ready for demand in the stainless steel coil of...

Page 82: ...eated in the boiler of the heat exchanger and the milk in the stainless steel coil If the milk ratio of animal s feed portion is too low the automatic feeder automatically com mutes to the 1 circle mode That means that the water as well as the milk are heated in the stainless steel coil of the heat exchanger thus preventing the milk from staying too long in the coil Default value 1 hour Allowed ra...

Page 83: ...y matter 135 g L drain 1 h 1 circle 40 Example According to the milk ratio plan the current milk ratio of the feed portion of animal 1A is 30 If in 1 circle you have entered 40 the automatic feeder will commute to the single circuit because the milk ratio has fallen below 40 Note In the majority of cases there is no need to change the default value ...

Page 84: ...84 Device data ...

Page 85: ... fed must be cali brated separately The calibration process takes place semi or all automatically 6 1 Manual calibration of the foodstuff 6 1 1 Liquid components water milk liquid additive detergent Boiler water is intended to exemplify how to calibrate a liquid component Note Please consider the documentation of the periph eral devices if required Note For calibration keep the following objects a...

Page 86: ...s to check the result 7 Now also calibrate the components HE water milk addi tive and detergent For the calibration of the remaining liq uids proceed as for the calibration of boiler water boiler water start set qty 500 ml calibration set 500 ml actual 500 ml calibration set 500 ml actual 485 ml boiler water start set qty 500 ml runtime 5 37 s pulses 275 date 01 07 09 HE water start set qty 500 ml...

Page 87: ...s of automated processes takes place 3 After completion of the calibration process the message on the right will be displayed 4 Now also calibrate the other stations which are equipped with the peristaltic pumps Note If no precision scales is available for the calibra tion of powder additives you have to repeat the calibra tion process several times in order to get a larger additive amount Divide ...

Page 88: ... until now in order to be still considered valid thus being taken over as the new value 1 calibration F station 3 2 In tolerance enter the desired percentage of the tolerance value 6 2 3 Calibrating at the feeding station 1 Remove the suction hose from the teat at the feeding station to be calibrated and hold the hose opening into the graduated cylinder 2 Press the calibration button at the IFS wh...

Page 89: ...ess 5 Use the arrow keys to enter the determined feed volume into the input box actual Press to confirm the input 6 At the IFS station repress the calibration button and check whether the set and the actual volume of the dispensed feed correspond F station 1 start measured set qty 500 ml pulses 110 tolerance 15 date 30 04 09 Note It is imperative that the suction hose out of which the feed flows i...

Page 90: ...90 Calibration ...

Page 91: ...ntification process at the station For identification purposes each animal wears a collar with transmitter or an eartag with transmitter The transmitter has a multi digit number which in the majority of cases is additionally imprinted on the transmitter casing This transmitter number is transferred from the transmitter to the antenna which is part of the feeding station main menu animal management...

Page 92: ...ransmitter number These animal numbers are then available and can be used to register the animals see 7 2 Registering the animals page 97 7 1 2 1 Reading in the transmitter numbers If you intend to allocate the transmitter numbers for the first time it is recommended to let the automatic feeder read them in This Example A farmer would like to feed 20 animals at one machine and has bought 20 collar...

Page 93: ...nsmitter numbers manually Alternatively to the read in process of the transmitters you can also manually key in the transmitter numbers if necessary Pro ceed as follows 1 animal management transmitter new 2 Enter the transmitter number into the second line next to no transmitter new new no 17494400 animal no 21 no continuous next 21 accept Note You can influence the suggested animal number by sele...

Page 94: ... detected by the antenna are allocated to continuous animal numbers e g 1 to 50 Proceed as follows 1 animal management transmitter new 2 In the fourth line no select the option continuous 3 If necessary in the fifth line next you can define the animal number as of which the automatic read in process of the transmitters should begin 7 1 3 2 Allocating the animal numbers on the basis of the transmit...

Page 95: ...er and confirm with to implement the change Reading in the new transmitter numbers for the change 1 animal management transmitter change 2 Select the transmitter number to be changed 3 In read in press The menu on the right is displayed The transmitter number in the first line is blinking 4 Hold the transmitter to be read in into the identification The number is automatically taken over to the fir...

Page 96: ...mitter numbers of animals being canceled As a rule the collars or eartags and the corresponding trans mitters remain on the farm and are reused after the animal has been canceled and has left the barn Therefore the transmitter number of a canceled animal is not deleted as a standard If however the transmitter of an animal shall not be reused but rather remain on the animal electronic ear tag carry...

Page 97: ...atically In the latter case the animal is registered as soon as it acceeds the feeding station for the first time Thereby the manual registration of the animals becomes unnecessary At registration the animal is allocated to one of the four groups A B C or D thus being fed according to the feed concentration and milk ratio plans of the corresponding group Group allocation has also an effect on e g ...

Page 98: ...r extending the total duration of feeding page 112 5 Select an additive prescription 6 Enter the representative animal weight The weight gain is au tomatically calculated register animal automatic 20 a group A correct days 0 additive 1 P1 additive 2 no weight 50 kg w gain 500 g register no prescription available Note Before additive dispense can be started the pre scriptions for additive 1 or and ...

Page 99: ...will be calculated animal 20 a in group A register Note On the day of registration the animal will receive distributed over the day exactly the amount of feed to which it is entitled on the first day If you have entered correction days the animal will receive the amount of feed to which it is entitled on the corresponding day register animal automatic Automatic registra tion mode Transmitter numbe...

Page 100: ... registered The ani mals resp transmitter numbers which haven t been entered into the system yet are still the cause for the warning unknown transmitter 1 animal management register automatic 2 In mode select available 3 Select the group into which you would like to register the ani mals automatically here exemplified by group A 4 Select one or more additive prescriptions automatic mode no Note If...

Page 101: ...em together with a new animal number and at the same time registered Note The weight and weight gain are displayed only if an additive dispenser has been activated in Setup or if at least a feeding or concentrate station is equipped with an animal scales The indication of weight is important if you decide to dose the additives depending on animal s weight Note Remove the animals that should be wea...

Page 102: ...ber 3 In plan end you can view how long the animal will be fed ac cording to the plan 4 The following lines display the amount of each indiviual feed component the animal has consumed from registration to cancelation 5 Confirm cancel with to cancel the animal automatic mode all group A Note Animals without a collar are not allowed to stay in the pen as they might displace other animals thus robbin...

Page 103: ...er 2 Confirm cancel with if weaned animals shall be can celed 3 Confirm the corresponding security query also with 7 4 Transferring the animals An already registered animal can be transferred to another group at any time Note If for the automatic registration mode you have selected all or available you should remove the can celed animals from the pen otherwise they will be auto matically registere...

Page 104: ...esired animal 3 In group select the desired feeding group 4 Confirm the query on the right with 21 B 8 0 L group A animal 21 B in group A transfer Note At transfer time the feeding day remains the same i e the animal is not set back to the beginning of the feeding plan to plan day 1 ...

Page 105: ...n pump keeps the warm boiler water moving at high speed thus effecting a rapid heat transfer to the liquid in the stainless steel coil The circulation pump is active when an ani mal is consuming a feed portion or when the calibration or a cleaning process are being carried out If no feed has been con sumed the circulation pump will be actuated every 15 minutes for 30 seconds 8 1 2 Feed dispense Th...

Page 106: ...ntity is booked on the basis of the number of revolutions of the corre sponding peristaltic pumps The peristaltic pumps are controlled respectively by an Intelligent Feeding Station IFS which is integrated into the CAN bus 8 1 3 Feeding regime 8 1 3 1 Restricted mode If the mixer jar is empty the automatic feeder starts to prepare a feed portion as soon as an entitled animal enters the feeding sta...

Page 107: ...ogram After the animals have been registered in a group A B C or D they are fed according to the feeding plan of the corresponding group The daily feed quantity is spread over several intervals according to the interval feeding system Basic principle of interval feeding Minimum quantity The minimum quantity is intended to prevent the animals from consuming too small quantities When a calf achieves...

Page 108: ...g priority Caution If the automatic feeder operates in the ad libi tum mode for a long time the box valve will heat up con siderably Therefore slip the suction hose directly on the nozzle of the mixer jar and remove the female power connector from the box valve The same applies to an automatic feeder which is equipped with two or more box valves 1 Female power connector 2 Box valve Warning Deactiv...

Page 109: ...o which the animals are entitled according to the feeding plan 1 extra portion 2 Confirm start with The extra portion will be prepared The following parameters are taken into consideration during the preparation and the dispense of the extra portion Output Here you can select where the portion has to be dispensed Select bucket if the portion has to be dispensed via the dis charge or select one of ...

Page 110: ...ou can enter the concentration for additive 1 and addi tive 2 if you would like to add some additives to the extra por tion 8 1 4 2 MilkMaker functionality Note To dose larger milk quantities into a container use the MilkMaker functionality see 8 1 4 2 MilkMaker functionality page 110 manual function extra portion MilkMaker Note To use the MilkMaker functionality a dosing unit in terms of a perist...

Page 111: ...parameters and dis pensed via the connected peristaltic pump 8 2 Changing the data of individual animals In the menu animal you can carry out animal specific settings Here you can view and if necessary change the following val ues the group of the animal the feed quantity of the individual animal the concentration of the dispensed feed the milk ratio of the dispensed feed potentially dispensed add...

Page 112: ...t the desired animal 3 Enter the validity period into deviations 4 Enter the desired quantity into quantity 5 In the following display lines you can check the daily feed quantity to which the animal is entitled ac cording to the plan plan the feed quantity which can be consumed after the cor rection has been carried out feed If the corrections are not valid anymore the animal becomes an expiry ani...

Page 113: ...The weight gain is calculated automatically 8 2 6 Shortening or extending the total duration of feeding The total duration of feeding of an animal can be extended or shortened by shifting the animal to the desired plan day 1 feeding animal plan day 2 Select the desired animal 21 B 8 0 L weight 65 5 kg w gain 655 g Note This menu is only displayed if the automatic feed er is equipped with an additi...

Page 114: ... limitation plan 21 B 5 4 L feed day 42 correct 5 days plan day 47 plan end 64 days feed 5 4 L conc 43 g L milk ratio 100 Note To shorten the total duration of feeding enter a positive number To extend it enter a negative num ber The maximum extension corresponds to the num ber of feeding days 21 B 7 5 L feed day 1 correct 14 days plan day 15 Example At registration animal 1 is already a little bi...

Page 115: ... feeding plan As a standard each feeding plan is subdivided into four periods P 1 P 4 However a fifth period can be added to the feeding plan if required The registration day corresponds to the first day of the feeding plan If at start up you have reset new installation the device data of the automatic feeder the machine will operate with default val ues The default values are based on experience ...

Page 116: ...y accumulated till the end of the corresponding plan group A days from to L P 1 3 6 0 6 0 P 2 14 6 0 8 0 P 3 18 8 0 8 0 P 4 42 8 0 2 5 P 5 0 0 0 0 0 duration 77 days quantity 478 L Note You can increase or decrease the feed quantity by 0 1 liter steps The feed is then alloted to one or more portions of different size depending on feed entitlement Example Feed entitlement 1 6 liters no further anim...

Page 117: ...p A 77 478 64 Group B 70 384 51 Group C 64 316 42 Group D 71 353 47 Example If the concentration must be the same for all feeding periods in P 1 of the concentration plan enter the exact number of days that correspond to the total number of days in the feeding plan Note Many manufacturers of milk powder give a recom mendation about the milk powder concentration per liter of feed water including mi...

Page 118: ...190 235 19 0 200 250 20 0 Example If the concentration per liter of feed should be 120 grams you must select 136 g L in the concentration plan group A days from to g L P 1 77 135 135 P 2 0 0 0 duration 77 days quantity 64 kg Note If the concentration plan is shorter than the feed ing plan the end of the concentration plan will be dis played as an expire plan message The concentration of the feed p...

Page 119: ...milk powder water must be allocated to two different feeding groups Example If the milk ratio must remain the same for all feeding periods in P 1 of the milk ratio plan enter the exact number of days which correspond to the total number of days in the feeding plan Note The duration of the periods of the milk ratio plans is not linked with the duration of the periods of the feeding plans If the mil...

Page 120: ...quantity is not effec tive anymore The maximum quantity defined in the plan still lim its the consumed quantity per visit The feed quantities are continuously saved By the minimum quantity you determine the feed amount to be saved until a feed portion is dispensed Thereby you determine the number of meals indirectly This principle perfectly meets animals needs Because at the beginning of the feedi...

Page 121: ...antity 5 Press to move to the column max and enter the number of liters for the maximum quantity 6 If you want to change the values for P 2 to P 5 proceed as with P 1 Note You can increase or decrease the feed quantity by 0 1 liter steps The feed is then alloted to one or more portions of different size depending on feed entitlement Example An animal saved 4 0 liters of feed The maxi mum quantity ...

Page 122: ...ntity for the groups A B C and D Period Minimum save up quantity Maximum quan tity Group A 1 14 days 1 5 L 2 0 L 2 14 days 2 0 L 2 5 L 3 49 days 2 5 L 3 0 L 4 and 5 not activated as a standard Group B 1 14 days 1 5 L 2 0 L 2 14 days 2 0 L 2 5 L 3 42 days 2 5 L 3 0 L 4 and 5 not activated as a standard Group C 1 14 days 1 5 L 2 0 L 2 14 days 2 0 L 2 5 L 3 36 days 2 5 L 3 0 L 4 and 5 not activated a...

Page 123: ...alue for the maximum speed 5 Press to move to to and enter the final value for the max imum speed 6 To change the values for P 2 to P 5 proceed as with P 1 7 The last menu line shows the total duration of the maximum speed plan 8 4 Alarm levels The alarm levels allow you to determine the time or the value as of which an alarm is given The alarm levels are determined per group You can enter alarm l...

Page 124: ...day 80 feed speed 70 break w o add 3 break w add 1 Example The value relating to the alarm level after is set to 3 a m At 8 10 a m a portion will be released to the animal If three hours later i e 11 10 a m the animal has not claimed its feed amount an alarm will be given for this animal Default value 3 h ours Range 0 to 9 a m group A after 03 h 00 min yesterday 80 feed speed 70 break w o add 3 br...

Page 125: ...liter per minute The alarm lev el is set to 70 If the average animal specific feeding speed of the current feeding day drops to 0 6 liters per minute the alarm level 70 of 1 liter 0 7 liters is not achieved An alarm is given group A after 03 h 00 min yesterday 80 feed speed 70 break w o add 3 break w add 1 Note If the automatic feeder is equipped with an ad ditive dispenser in break w o add break ...

Page 126: ...the milk or milk powder water mix whereas electrolytes are nor mally dosed into the water Additive contains the following menus Animal Group Medicine prescription Electrolyte prescription feeding additive Note The electrolytes can also be given according to the medicine prescription plan In that case the electro lytes are dosed into the milk or milk powder water mix like the medical preparations a...

Page 127: ... weight gain and the weight gain progression Dosing the additive according to the feed quantity Those animals getting plenty of feed will get more additive than those animals getting less feed The additive quantity is equally apportioned among the feed portions Dosing the additive as day quantity 1 feeding additive medicine prescr 2 In dosage select the desired setting additive animal group medici...

Page 128: ...st day s half midnight to noon second day s half noon to mid night Note If you have selected once and twice the additive will be apportioned among the mid portions Basically the first unaltered feed taste and last portion preven tion of medicine left overs in the mixer jar are free from additive Exception With two portions the additive is dosed into the first portion prescription 1 dosage g day di...

Page 129: ...itive medicine prescr 2 Enter the duration number of days of the first feeding period in P 1 3 Press to move to the column from and enter the desired value 4 Press to move to the column to and enter the desired val ue Example An animal weighing 100 kg can claim 2 liters each at the first visit to the feeding station in the morning and in the afternoon The additive dosage is 9 g 100 kg At the first...

Page 130: ...0 kg to g L If you press the values entered into the prescription plan will be automatically corrected for the maximum values If you want to enter the values by yourself press to terminate the process Note The prescription plans are not linked to animal s housing date The additive is dispensed only after you have activated the prescription plans P 1 P2 P3 or P4 under additive 1 resp 2 If the total...

Page 131: ...waiting time is also valid if the animal receives solely electrolyte feed 0 0 L 7 Select the dispenser 8 5 3 Programming additive dispense After you have created the prescription plan you can allocate it to individual animals or a group and then activate it You can also allocate several prescription plans to a dispenser thus allowing flexible additive dosage according to plan additive medicine pre...

Page 132: ... plan and the corrected dos age 3 3 To correct the weight press in weight The weight gain is automatically adapted to the new weight 3 4 Add 1 shows the additive quantity 3 5 To extend or shorten the duration of additive dispense press in day w add The following lines will show the corrected prescription day and prescription end 4 Blocked see 8 5 4 Handling remaining portions page 137 additive ani...

Page 133: ...ess you can extend or shorten the duration of additive dispense The following lines show the corrected prescription day and pre scription end 8 5 3 3 Giving additive to a group 1 feeding additive group 2 In group select the desired group 3 The line additive 1 resp additive 2 is variabel If additive 1 or additive 2 are already given to one or more animals of the group part will be displayed If all ...

Page 134: ... 3 group A dispensed part none 17 P1 1 P2 2 blocked 0 group A additive P1 dispense group A no additive dispense Note Blocked animals see 8 5 4 Handling remaining portions page 137 are not given additive Those ani mals which are already given additive are not migrat ed to the prescription plan of the group If all an imals even those which are already given additive must re ceive additive according ...

Page 135: ...he prescription plan 2 P2 some others are not receiving any additive an an imal is given electrolyte according to the electrolyte pre scription plan EL All the animals of the group have to be migrated to the prescription plan 4 P4 If in line additive 1 you select P4 those animals which up to now have not received any additive or electrolyte will receive additive 1 according to the prescription pla...

Page 136: ...ve quantity is dis played 3 5 In EL 1 2 only if in dispensed you selected EL the electrolyte feed quantity is displayed To change it press 3 6 In feed only if in dispensed you selected EL you can change the milk feed quantity the animal is allowed to consume per meal If in day w add you press you can extend but only as of the second day of additive dispense or shorten the dura tion of additive dis...

Page 137: ...ve if available 8 5 4 1 Blocking the remaining portions for individual animals 1 feeding additive animal 2 Select the desired animal 3 In blocked select whether the remaining portions which con tain additive shall be blocked for the animal additive animal 21 B 8 0 L additive 1 no additive 2 no blocked yes Note To cancel blocking for an animal so that it is al lowed to receive additive you must sel...

Page 138: ... being administered to them additive animal group group A additive 1 part additive 2 EL blocked no group A blocked no dispensed 1 not blocked 5 blocked 0 Note Electrolyte can be dispensed even if medicine dis pense is blocked for an individual animal or the complete group see 8 5 3 Programming additive dispense page 131 Note The feed residues with additive are pumped out or fed to an animal which ...

Page 139: ...e of the cleaning water the detergent quantity whether the teat should be cleaned 1 cleaning settings cleaning mixer heat exchanger circuit cleaning air valves sponge hose rinsing settings Note certain failures prevent the start of cleaning pro cesses e g when water or detergent have not been cal ibrated yet Type and frequency of the cleaning process depend on the composition and the germ content ...

Page 140: ... time controlled or manually with or without detergent Temperature Detergent quantity Default value 45 C 0 ml L Range 10 to 50 C 0 ml L to 25 ml L Note The temperature of the cleaning water and the de tergent quantity apply to all cleaning processes Anyhow they can be changed at any time Note The detergent is dispensed only if the mixer drain ing valve is available Note The mixer is automatically ...

Page 141: ...case you must deactivate beforehand the function mixer emptying via the teat With you can drain the cleaning water via the mixer draining valve 9 2 1 Starting mixer cleaning automatically time controlled 1 cleaning mixer 2 Enter the number of cleaning cycles in cleaning day 3 Enter the desired time in cleaning 1 2 If the cleaning cycle is completed the message on the right is displayed Note If mix...

Page 142: ...ing processes per day is more than 0 automatic mixer cleaning becomes no longer necessary as the mixer jar is cleaned too Note If at cleaning time there is still some liquid in the mix er jar the bar electrode is covered automatic cleaning will be deferred by one hour at most During that time the ani mal can drink up the liquid in the mixer jar If the mixer jar is not emptied within one hour the l...

Page 143: ... if necessary and confirm with The automatic feeder starts pre cleaning After a short time pre cleaning is broken off The message on the right is displayed Note heat exchanger is automatically cleaned twice a day at 7 00 a m and at 10 00 p m Max four cleaning cycles can be carried out The default values of the cleaning times can be changed at any time cleaning circuit cleaning circuit cleaning sta...

Page 144: ...e message on the right will be displayed 7 Connect the cleaning adaptor to the milk supply 8 Press to start main cleaning The display shows the time left till the end of main cleaning 9 When main cleaning has been completed the message on the right will be displayed Remove the cleaning adaptor and place it next to the discharge 10 Press to start rinsing 1 2 3 4 6 5 1 Hose nozzle 4 Suction hose fir...

Page 145: ...2 5 bar The compressed air should be supplied by an oil free compressor with a capacity of 100 liters per minute and which is equipped with a pressure reducer Compressed air cleaning hereinafter called air cleaning can be started automatically or manually 1 cleaning air 2 In start after enter the time that should elapse after the last portion has been dispensed before air cleaning starts run ning ...

Page 146: ...ensed before cleaning starts running 3 In duration enter how long the valves should be cleaned 9 7 Sponge cleaning If the automatic feeder is not equipped with the fully automatic heat exchanger cleaning or the latter is deactivated the stainless steel coil of the heat exchanger should be daily recommended cleaned with the sponge ball to remove deposits and milk resi dues The sponge ball is used a...

Page 147: ...by means of the tap pet 4 With Close the quick coupling by means of the metal plug With Close the quick coupling by means of the tappet 5 Confirm start with to start the cleaning process The control message on the right is displayed 6 Confirm sponge inserted with cleaning sponge 1 Metal plug 2 Tappet 2 1 2 sponge cleaning start ...

Page 148: ...ation As soon as an animal has drunk up the last portion to which it is entitled the automatic feeder dispenses 0 25 liters of warm water into the mixer jar after draining time has lapsed As an animal usually stays a little bit longer in the feeding station suck lingattheteat inthiswaythesuctionhosecanbeeasilyrinsed 1 cleaning hose rinsing 2 Select the desired group sponge inserted sponge removed ...

Page 149: ...14 Note By default suction hose rinsing is activated only after the calves have already been fed for 14 days on the automatic feeder because young calves are not likely to drink the water This value can be adapted to each indi vidual animal group If two or more stations are operated in the parallel mode hose rinsing will not take place ...

Page 150: ...150 Cleaning ...

Page 151: ...ining valve if available Circulation valve valve cleaning or heat exchanger cleaning and Motors Mixer Milk pump Powder Additive 1 Additive 2 Detergent diagnostic valves motors heating sensors stations control version setup software Note Please consider the documentation of the periph eral devices if required diagnostic valves motors valves water bo open water HE open milk open mixer drain open cir...

Page 152: ...long as in on you keep pressed the boiler should heat up and the temperature increase 10 3 Checking the sensors In this menu you can check the following sensors Supply spot and bar electrode Button for the manual training pump active inactive Detergent ok empty Mixer and boiler sensors temperature of the liquids in the boiler and the mixer jar 1 diagnostic sensors supply el circulation pump start ...

Page 153: ...ress 10 4 Checking the stations This menu is structured as follows Feeding stations F stations Concentrate stations C stations In addition you can check the animal scales SC if available mounted in the corresponding station 10 4 1 Feeding stations Here you can check whether the identification of the feeding station is working properly start the servo pump open the teat slider close the gate of Cal...

Page 154: ...ations page 63 resp see 4 8 2 IFS concentrate stations page 65 To do so in search press 1 diagnostic stations feed F station 1 2 To check the identification antenna test hold a transmitter within the range of the antenna The line no displays the transmitter number F station 1 no 1456 pump start teat slider open Calf Protect close feed sensor active control IFS F 1 scales search Note If the transmi...

Page 155: ...es will be displayed for this station Press in this line to access a submenu Here you can view the scales control allocated to the scales carry out a test weighing tare the scales calibrate the scales 10 5 Control In control see 12 Failures and warnings page 171 you can view how often the automatic feeder was without current power failures the control of the automatic feeder fell back on internal ...

Page 156: ... water meter provided faulty values faults occurred during automatic mixer and heat exchanger cleaning cleaning heat exchanger checking failed HE not filled the milk or the circulation valve did not close properly milk circ valve the temperature sensors in the boiler and the mixer did not provide plausible values the temperature of the boiler water was too high e g if the automatic feeder is provi...

Page 157: ...motor shaft did not turn mot sens C st 1 the sensor for empty signal did not signal covered although the unit for feed dispense had turned empty C station 1 1 diagnostic control 2 Select the failure that occurred 3 In since you can view when the inputs were deleted last 4 Confirm delete with to delete the faults 10 6 Version In Version you can check the version numbers of the following units the a...

Page 158: ...the desired submenu and read the version number 10 7 Setup Here you can check the settings you selected in the setup Here the settings cannot be changed 1 diagnostic setup 2 If you want to change the settings see 4 1 Overview of the menus in the setup page 55 10 8 Software This menu is intended exclusively for the development depart ment of the manufacturer For you dear customer it is of no sig ni...

Page 159: ... animal and the feed list 11 1 Checking the complete animal group or specific animals All gives you a general overview of the feeding behavior of all animals In marked you can check the feeding behavior of specific marked animals The displays of all are hereinafter exemplified animal control entitled 15 alarm 3 plan over 4 additive 50 marked 2 new 0 double 0 unknown 0 all 56 total consumption prin...

Page 160: ...tion 1 all cons 2 Select the desired animal The first display line shows the animal number the plan ten dency and the feed entitlement of the current day The second display line is variable Four display variants are available Variant 1 The animal is entitled to feed The following is displayed the time as of which the animal is entitled to feed and the feed quantity saved until check time Variant 2...

Page 161: ...n the current left column and the previ ous day right column In feed the display shows the feed quantity to which the ani mals are resp were entitled today left column and yesterday right column 4 In conc g L the feed concentration of today left column and yesterday right column is displayed 20 A1 8 0 L till 11 38 block cons 100 100 block delete Note To delete feed blocking press Confirm de lete b...

Page 162: ...nsumption of feed without additive has been broken off 11 1 3 Checking the feeding speed 1 all speed 2 Select the desired animal 3 In rel the feeding speed for today left value and yester day right value is displayed as a percentage 4 In abs L min the absolute feeding speed for today and yes terday is shown Note Milk is only displayed if the automatic feeder is working in the MP milk mode 20 A1 8 ...

Page 163: ...low you to check Plan day Plan end feeding plan Feed current day quantity Concentration Milk ratio is only displayed with MP milk mode 11 2 Checking the entitled animals Entitled animals are defined as those animals which are still enti tled to feed In the menu entitled the following is displayed the absolute and the relative quantities consumed by all the entitled animals 20 A1 8 0 L cons 25 100 ...

Page 164: ... above or below target see 8 4 Alarm levels page 122 Feed consumption as a percentage of the day quantity Number of break offs Feeding speed Deleting the animals with alarm messages 1 alarm 2 Select the desired animal 3 Confirm delete all with 20 A1 8 0 L till 12 38 0 0 L cons 100 100 cons L 3 6 8 2 break off 1 0 visit 3 6 Note Proceed as with all animal control entitled 15 alarm 2 plan over 1 20 ...

Page 165: ...en additive anymore Deviation plans If the deviation plan for feed concentration electrolyte or addi tive expires the animal will be fed again according to the feed concentration electrolyte or additive plan of the corresponding group 11 5 Checking the animals to which additive is administered The control menu additive is only displayed if the automatic feeder is equipped with at least one additiv...

Page 166: ...is need to change dosing Weight press if you want to change calf s weight How long the animal has already received addi tive can be viewed in day w add To extend or shorten additive dosing press correct The prescription day corresponds to the corrected day with additive In break off you can view how often feed consumption with without additive has been broken off 20 A1 8 0 L additive 1 P1 P1 addit...

Page 167: ...nter the desired number of days In the following lines you can check animal s plan day after correction when the plan end eis achieved the feed quantity and feed concentration fed to the an imal today the current milk ratio of the feed portion Date and time of animal s registration In confirm press to delete the animal from the list of the newly registered animals 5562 A1 6 0 L no 2213258 animal n...

Page 168: ...ects a transmitter which is not allocated to any of the animal numbers a transmitter number is allocated to an animal number but not registered yet 1 unknown 2 Here you can Note The animals displayed in new are registered and can be fed The confirmation is intended for deletion of the corresponding animal from the menu new If you do not confirm after two days the data will be automatically deleted...

Page 169: ...the total consumption and the con sumed quantities of each individual animal 1 total consumption If in total you press the calculated set and actual act quantities consumed by all animals today yesterday and the day before yesterday are displayed 2 If in animal you press the feed and additive amount con sumed by each individual animal will be displayed The con sumed quantities are summed up starti...

Page 170: ...170 Animal control ...

Page 171: ...ilure resp delete warning Irrespective of the failures and warnings messages are gener ated e g by hand held terminal or the bootloader of the auto matic feeder control and displayed on the screen These messages are explained in section Other failures and mes sages 12 1 Failures 12 1 1 CRC error If the memory datasets of the automatic feeder control have been destroyed the message on the right wil...

Page 172: ... installation 4 In everything press and confirm the message on the right with 5 If the failure reappears the automatic feeder should be checked by service personnel 12 1 2 Heating If the actual value of the boiler water falls below the minimum temperature feeding will be broken off until the temperature is equal to or higher than the minimum temperature The potential reason for it may be the follo...

Page 173: ...d water please check whether the temperature of the supplied water is too high If there is no explanation for the failure let service personnel check the automatic feeder 12 1 4 Heat exchanger not filled At start up of the automatic feeder the control checks whether the heat exchanger is filled with water If this check fails feeding will be broken off 1 Check the water supply 2 In HE fill press 3 ...

Page 174: ... the supply electrode Check the water supply to the automatic feeder Press in delete failure Exclusively for electricity specialists Check the sensitivity of the electrode The sensitivity of the electrode is too high if the electrode signals covered though it is actually free too low if the electrode signals water shortage though it is covered Note Check whether the stop valves and the drain ing v...

Page 175: ... water meter will be displayed At the same time the calibration values for boiler water become invalid The fail ure message on the right will be displayed 6 Calibrate water bo iler and water HE After that the failure message will disappear The automatic feeder will start the emergency operation 7 If the water meter works properly again or has been re placed delete the warning water meter The failu...

Page 176: ... mixer to the teat for clogging and remove potential obstructions Check the feeding pump In feed pump start press Check the mixer draining valve if available In mixer drain open press Check the bar electrode In water bo start press to fill the mixer with some wa ter In mixer drain press As soon as the failure has been removed confirm delete fail ure with failure mixer empty mixer emtying feed pump...

Page 177: ...r is defective There is no voltage on the heating Check the on site fuses if necessary The safety temperature limiter is triggered To reactivate it proceed as follows failure heating heating on boiler xx x o C delete failure 1 In delete failure press 2 Pull the mains plug For those devices with fix power connection switch the main switch off and be sure the device is free of voltage before getting...

Page 178: ... the machine 12 1 10 Milk circulation valve If the failure milk circ valve is displayed it can be assumed that the milk valve or the circulation valve is untight 1 Carry out a function and visual check of both valves 2 In milk pump start press If after the pump has start ed some liquid flows out of the milk water outlet one of the two valves is untight 3 Let service personnel check and replace the...

Page 179: ...e if the liquid and powder feed components the additive and the detergent have not been calibrated The adjacent failure is e g displayed if the boiler water has not been calibrated This fault message also appears e g if you commute from the MP mode to the MP milk mode and directly move to the auto matic mode without having calibrated the milk before Calibrate the feed components and the detergent ...

Page 180: ... a station valve or the mixer draining valve is untight during the cleaning process water will get lost Check all the station valves as well as the mixer draining valve for tightness Clean the valves if necessary Foreign material may have been deposited thus preventing the valves from closing completely If even cleaning does not bring any results the corresponding valve must be repaired or replace...

Page 181: ...ault may be the reason for it The fault mes sage output error will be displayed and feeding is automatically broken off 1 Switch the automatic feeder off and after some seconds on again 2 If the message reappears you should contact service person nel This message is also displayed when a short circuit occurs on a cable connecting the automatic feeder to an external component e g the antenna or the...

Page 182: ...is indeed able to communicate with the CAN node but the data will not be transferred correctly Check all CAN addresses Exclusively for service personnel Update all CAN nodes if necessary as for compatibility rea sons the IDs may have been changed 12 2 3 Double address If two or more automatic feeders are networked within the bus system it may happen that an address is assigned twice 1 In double ad...

Page 183: ...utomatic feeder is not able to communicate with the control of the IFS feeding station via the CAN bus A reason for it may be that the CAN node is switched off or the address of the IFS F does not correspond to the one in the automatic feeder 1 Activate the search mode at the IFS To do so briefly push the red round button located on the motherboard of the IFS On the control unit for one feeding st...

Page 184: ...is displayed if the automatic feeder is not able to communicate with the control of the IFS concentrate station via the CAN bus A reason for it may be that the CAN node is switched off or the address of the IFS C does not correspond to the one in the automatic feeder see 4 8 2 IFS concentrate stations page 65 12 2 7 Motor C station This message is displayed if the motor of the IFS concentrate stat...

Page 185: ... page 175 12 2 10 Mixer emptying If the mixer cannot be emptied because e g the discharge is clogged or the feeding pump is defective the warning on the right will be displayed Check all feed supplying components leading from the mixer to the mixer draining valve resp from the mixer to the teat for clogging and remove them Check the feeding pump In feed pump start press heck the mixer draining val...

Page 186: ...e milk tank and press 3 In milk suck in press and wait until the milk comes out from the outlet bubble free thus effecting that the supply electrode resp the bar electrode continuously signal cov ered 4 In delete warning press as the reason for the warning has been removed 5 Confirm milk filled with 12 2 13 Unknown transmitters The warning unknown transmitters is displayed when the identification ...

Page 187: ...lete the warning 12 2 15 Automatic calibration The warning autom calibration indicates that during the last automatic calibration the determined value has not been taken over as it considerably differed from the current calibration value 1 Manually calibrate depending on the display text the station to which the warning refers here station 2 2 Delete the warning 1234567 no 1234567 amount 4 time 16...

Page 188: ...te ID chip is defective you should replace it within 30 days otherwise the feeding process will be broken off until the defective ID chip has been replaced by a new one 12 2 18 Detergent If the float switch of the detergent container signals empty the message on the right is displayed 1 Replenish the detergent container 2 This message is automatically deleted when the detergent container has been ...

Page 189: ... see 12 1 1 CRC error page 171 12 3 Further failures and messages Exclusively for service personnel 12 3 1 Hand held terminal 12 3 1 1 CAN bus off If the message on the right is displayed a short circuit has pos sibly occurred But also other failures such as e g electromag netic discharges may have a negative effect on the CAN cable 2181 A1 6 0 L no 18372181 animal no 2181 time 11 33 56 date 29 04...

Page 190: ...of the automatic feeder is working properly 12 3 1 3 Waiting The reason for the message on the right is The hand held termi nal is not initialized because the CAN bus address of the terminal does not correspond to the one configured in the setup of the automatic feeder the control of the automatic feeder is not active 1 Start the search mode Press when switching the au tomatic feeder on and keep t...

Page 191: ...ctivated the boot loader by mistake by keeping the keys pressed you must restart the automatic feeder 12 3 2 2 Flash programming This message is displayed when the program is being updated Wait until the update has been completed 12 3 2 3 Starting program This message is displayed when the bootloader starts the control program of the automatic feeder Wait until the program is started 12 3 3 Messag...

Page 192: ...192 Failures and warnings ...

Page 193: ...t container and replenish it if required Clean the mixer jar If the automatic feeder is not equipped with the detergent pump manually start mixer cleaning and add some detergent Use a brush to increase the cleaning efficiency Check the milk powder hopper and the additive dispenser outlet Remove incrustations as they impair dosing accuracy Observe the safety instructions contained in this instructi...

Page 194: ...ning must be carried out daily if the automatic feeder is not able to clean the heat exchanger all automatically If the auto matic feeder can clean the heat exchanger all automatically activate sponge cleaning only if necessary E g if you have not been using any detergent for one week or you are using a new detergent and are not sure of its cleaning efficiency Carry out calibration Carry out calib...

Page 195: ...cated between the water solenoid valve and the boiler and open the bleeder screw located at the boiler casing so that the water can drain off When the boiler is com pletely empty remount the water hose and tighten the bleeder screw Drain the water from the solenoid valves and the volume regulator In case of frost risk Empty and clean the concentrate feeder Remove the CAN Bus cable and the antenna ...

Page 196: ...196 Care and maintenance plan Routine tasks ...

Page 197: ...ll the concentrate container 9 Install the animal scales Install the scales control s mount the weighing platforms in the stations 10 Install the suction hoses 11 Replenish the milk powder hopper and the milk tank 12 Plug in the mains plug 13 Switch the automatic feeder on 14 Fill the boiler with water 15 Adjust the target and the minimum temperature of the heating in the menu device data portion ...

Page 198: ...search Allocate each of the four pumps to a station and the equipment of the station 6 4 Configure the IFS concentrate station 1 Select the type of concentrate and of concentrate feeder Assign the CAN bus address To do so put the IFS C station in the search mode and al locate the address via search 6 5 Configure the scales control 1 x To do so select the CAN address via the DIP switch on the scale...

Page 199: ...rgent 7 Feeding stations 1 8 Concentrate stations 1 9 Animal scales Register 1 Antenna test 2 Select the transmitter number assignment continuous automatic 3 Read in transmitter numbers 4 Select the registration mode no automatic available transmitter numbers 5 Register the animals Plans Feed 1 Feeding plans 2 Concentration plans 3 Milk plans 4 Limitation of quantities check and if necessary adjus...

Page 200: ...animals 1 Group 2 Feed 3 Concentration 4 Milk ratio 5 Concentrate 6 Additive 1 additive 2 7 Weight 8 Plan day correction days Cleaning 1 Settings 1 1 Temperature of the cleaning water 1 2 Detergent quantity 1 3 Teat cleaning 2 Mixer 3 HE with serial equipment 4 Cleaning circuit 5 Air pulsating compressed air cleaning 6 Station valve cleaning 7 Sponge 8 Suction hose ...

Page 201: ... the automatic feeder Large fly protection door Electronic vapor screen for the milk powder outlet Electronic vapor screen for the additive dispenser Powder Mixer heating Equipment for protection against frost Powder hopper top section with a capacity of 50 kg Pulsating compressed air cleaning Cleaning kit for fully automatic heat exchanger cleaning Combi and Fresh milk consisting of Circulation v...

Page 202: ...02 Accessories Concentrate feeders Animal scales PC program NetTerminal PC PC program KalbManagerWIN Förster gateway CAN Ethernet CalfProtect Teat slider Additional dispenser for second milk powder type ...

Page 203: ...centrate 1 2 x kg Weight x kg Initial weight 30 bis 250 kg Weight gain x g Cancel Group Group A D Registered x animals Weaned x animals Cancel Weaned animals Registered x animals Weaned x animals Cancel Settings Delete transmitter number yes no Transfer Animal 1 250 Group A D Transmitter New Transmitter number xxxxxxxxxxxx Animal number 0 9999 Allocation animal number automatic continuous Range 6 ...

Page 204: ...ve x Weight Initial weight 30 250 kg Weight gain x grams Plan day x Feeding day xx Correction days 99 to 99 days Plan days xx Plan end xx days Plan end C 1 2 xx days Feed x x L Concentration xxx g L Milk ratio xxx Concentrate 1 2 x x kg Additive Animal Additive 1 2 no P1 P2 EL Blocked yes no Group Group A D Additive 1 2 yes no part Blocked yes no Medicine prescription Prescription 1 4 Periods 1 5 ...

Page 205: ...ve 1 2 Detergent F station 1 8 C station 1 8 Start Measured Set quantity in ml or g Pulses water HE boiler IFS C or parallel operation xxx Runtime in s Tolerance 5 50 Date of last calibration Scales 1 1 12 2 Start Calibration factor xxxx Animal scales factor 1 00 to 2 00 Date of last calibration Device data Portion Set temperature 10 0 to 44 0 ºC Minimum temperature 0 to 43 5 ºC Quantity 250 ml ye...

Page 206: ...e current time Date current date New installation Device data Plans Medicine prescription Animal data Transmitter numbers Everything Cleaning Mixer Start Detergent 0 to 25 ml Cleaning day 0 to 4 Cleaning time 1 4 midnight till11 59 p m Heat exchanger Start Detergent 0 to 25 ml Cleaning day 0 4 Cleaning time 1 4 midnight till 11 59 p m Circuit cleaning Start Detergent 0 to 25 ml Water quantity 1 to...

Page 207: ...ree cov ered Bar electrode free covered Detergent ok empty Button feeding pump MAP active inactive Boiler xx x ºC Mixer xx x ºC State free covered Milk start Water HE start Water boiler start Mixer empty Water meter Pulses xx Water HE start Water boiler start Mixer empty Stations Feeding stations F station 1 8 Transmitter number xxxxxxxxxxxx Valve open Pump start Teat slider open CalfProtect close...

Page 208: ...eating Cleaning Water meter Heat exchanger not filled Milk circulation valve Boiler sensor Mixer sensor Temperature too high Electrode Calibration ID Double address ID chip Unknown transmitters Doubel animal no Circulation pump Detergent Motor sensor C station 1 8 C station 1 8 empty Amount x Since dd mm yyyy date Delete Version Device Processor ID chip Terminal Identification F station 1 8 Identi...

Page 209: ...yes no Additive dispenser 1 2 yes no Detergent pump yes no Detergent sensor no bar external Circulation valve HE valve no Air valve yes no Circulation pump yes no Mixer sensor yes no Water meter yes no Supply electrode yes no Spot electrode yes no MilkMaker yes no Heating Activated yes no Relay mechanical electronical Identification Type Tiris Nedap ID chip Activated yes no Read in Stations Feed C...

Page 210: ... Milk ratio 0 30 to 100 Additive 1 0 to 99 g L Additive 2 0 to 99 g L MilkMaker Start Automatic yes no Quantity 0 25 to 65 0 L Temperature 41 0 to 45 0 ºC Concentration 5 255 g L Milk ratio 0 30 to 100 Additive 1 0 to 99 g L Additive 2 0 to 99 g L Mixer empty Milk suck in Milk start Water HE start Water boiler start Mixer start F station Station 1 8 Valve open Pump start HE fill ...

Page 211: ...ne resp electrolyte pre scription yesterday today Dispensed no P1 P2 P3 P4 EL Consumption in today yesterday only medicine prescription Consumption in g today yesterday only medicine prescription Additive 1 2 in g today yesterday only medicine prescription Dosage in g xx g L g 100kg g day Weight in kg xx kg only weight dependent medicine prescrip tion Electrolyte x x L only electrolyte prescriptio...

Page 212: ...t xx kg Weight 30 to 250 kg Weight gain xxx g Plan day xx Feeding day xx Correct 0 to 99 days Plan day xx Plan end xx days Plan end C 1 2 in xx days Feed xx x L Concentration xxx g L Milk ratio in C 1 2 x x kg Time hh mm ss time of registration Date dd mm yyyy date of registration Confirm Double x ani mals Animal number group station plan tendency plan quantity Transmitter number xxxxxxxxxxxx Anim...

Page 213: ...e yesterday today Without additive yesterday today Feeding speed today yesterday Relative in today yesterday Absolute in L min today yesterday Visit today yesterday Last hh mm ss time of last visit Entitled yesterday today Not entitled yesterday today C 1 2 in today yesterday As of xx xx h x x kg Consumption in today yesterday Consumption in kg today yesterday 3 days in kg today yesterday Concentr...

Page 214: ...e 1 2 Today Set actual vaIue L g kg Yesterday Set actual value L g kg The day before yesterday Set actual value L g kg Animal Animal number group station plan tendency plan quantity Milk powder MP xx kg Milk xxx L Additive 1 2 xxxx g Concentrate 1 2 xxx kg Print Alarm list Print alarm list Feed list Print feed list ...

Page 215: ......

Page 216: ...8 L P4 42 days from 8 to 2 5 L Total 77 days 478 L Standard concentration plan P1 77 days from 135 to 135 g L Total 77 days 64 kg MP Stand Alone Standard Feeding Plan Group B Förster Technik 0 7 14 21 28 35 42 49 56 63 70 77 84 Feeding days 0 1 2 3 4 5 6 7 8 9 10 Feed quantity in liters day Standard limitation of quantities P1 14 days 1 5 L min 2 0 L max P2 14 days 2 0 L 2 5 L P3 42 days 2 5 L 3 0...

Page 217: ... Total 64 days 316 L Standard concentration plan P1 64 days from 135 to 135 g L Total 64 days 42 kg MP Stand Alone Standard Feeding Plan Group D Early Weaning Förster Technik 0 7 14 21 28 35 42 49 56 63 70 77 84 Feeding days 0 1 2 3 4 5 6 7 8 9 10 Feed quantity in liters day Standard limitation of quantities P1 7 days 1 0 L min 1 5 L max P2 14 days 1 5 L 2 0 L P3 14 days 2 0 L 2 5 L P4 36 days 2 5...

Page 218: ...218 Annex 16 3 5 Template for individual feeding plan ...

Page 219: ...Annex 219 16 4 Basic principle of interval feeding ...

Page 220: ...e allocated only once Note It is recommended not to change the default ad dresses Default addresses 01 10 Hand held terminal 11 20 Automatic feeder s 21 30 Scales 41 50 IFS F station s 51 60 IFS C station s 61 70 IFS F station s quadr Automatic feeder1 Address 11 Hand held terminal Address 1 Scales 1 Address 21 Scales 2 Address 22 IFS F station 1 Address 41 IFS F station 2 Address 42 IFS C station...

Page 221: ...minal 11 20 Automatic feeder s 21 30 Scales 41 50 IFS F station s 51 60 IFS C station s 61 70 IFS F quadruple Automatic feeder Address Address Address Address Address Address Address Address Address Address Automatic feeder Address Address Address Address Address Address Address Address Address Address ...

Page 222: ...222 Annex ...

Page 223: ...atically 93 94 Animal management 91 Animals Cancel 102 Cancelling individually 100 Registration 100 Animals with additive Check 165 Giving priority 108 Antennas Connection 44 Test 154 Asterisk 29 Automatic feeder Dimensions 23 Technical data 22 Weight 23 Automatic mode 31 B Blocking the remaining portion 137 Break off Check 162 C Calibration 85 Detergent 85 Liquid feed components 85 Powder feed co...

Page 224: ...rity mode 106 Feed preparation 105 Feed quantity Booking 116 Feed quantity and concentration Change 112 Feeding day Check 163 Feeding regime 106 Feeding speed Check 162 Feeding station Allocating the CAN bus address 64 66 Check 153 Configuration 62 IFS compact unit quadruple 65 IFS unit single 63 Internal controlled by feeder 62 Giving priority 108 Valve cleaning 146 Filling the milk powder hopper...

Page 225: ... 71 Checking and adjusting date time 71 Draining and hold time 75 Gradient control 76 New installation 72 Restricted ad libitum mode 73 Servo control 76 Setup 55 Overview of the program menus 55 Protective grating for powder hopper extension 40 Pulsating compressed air cleaning 145 R Read the version number 157 Restricted feed dispense 106 Restricted mode 73 S Safety instructions 9 Safety signs 11...

Page 226: ...68 V Valves 151 Vapor screen Activation 51 Visits Check 163 W Warnings 171 182 Automatic calibration 187 Calibration 187 Circulation pump 188 Detergent 188 ID chip 188 Identification 182 IFS concentrate station 184 IFS feeding station 183 Milk empty 186 Mixer draining 185 Mixer sensor 186 Motor concentrate station 184 Motor feeding station 184 Scales 185 Unknown transmitters 186 Water meter 185 Wa...

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