ELECTRICAL COMPONENTS
Starter/Generator
2000 FE290 Gasoline Vehicle Maintenance and Service Supplement Page 12-11
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9. Install the commutator end cover (23) onto the armature shaft. Align the locating pin with the pin hole in
the cover. Install two M6 x 180mm screws (20) and tighten to 100 in-lb (11.3 N·m) (Figure 12-3,
Page 12-4).
10. Install the brushes into the holders. Place springs into the notches in the brushes. Install the brush
cover (30) that has the drain hole in it next to the A2 terminal. Install the remaining three brush covers
(29) in the openings in the commutator end cover (23) (Figure 12-4, Page 12-4).
11. Slide the spacer (37) onto the end of the shaft. Insert the shaft key (34) into the shaft. Install the belt
pulley (39) onto the shaft and install the lockwasher (40) and nut (41) and tighten to 28 ft-lb (38.0 N·m)
(Figure 12-8, Page 12-6).
Starter/Generator Installation
1. Install the green wire from the F1 terminal to the A1 terminal on the Starter/Generator (Figure 12-
2, Page 12-3). Install a flat washer, lockwasher and nut onto each terminal and tighten to 48 in-lb
(5.4 N·m).
2. Install the two 3/8 hex head pivot screws (5) into the mounting bracket with the heads of the screws fac-
ing toward the driver side of the vehicle. Position the starter/generator in the mounting bracket so that
the screws will go through the starter/generator before going through the bracket. Install a locknut (7)
onto each screw. Finger-tighten the screws and nuts (Figure 12-14, Page 12-11).
3. Install the adjustment bolt (11) through the adjusting bracket (4) and then through the starter/generator.
Install a lockwasher (9) and 5/16 nut (12) onto the end of the adjustment bolt (11). Tighten to finger tight
(Figure 12-14, Page 12-11).
4. Install the belt (3) then tighten the mounting screws. See Belt Adjustments.
5. Connect the yellow wire from the voltage regulator to the DF terminal on the starter/generator
(Figure 12-2, Page 12-3). Install a flat washer, lockwasher, and nut onto the terminal. Tighten the nut
to 31 in-lb (3.5 N·m).
6. Connect the white wire from the solenoid to the F2 terminal on the starter/generator, and connect the
ground wire from the frame to the A2 terminal on the starter/generator (Figure 12-2, Page 12-3). Install
a flat washer, lockwasher, and nut onto each terminal and tighten the nut to 48 in-lb (5.4 N·m).
7. Connect battery cables, positive cable first, and tighten terminals to 20 ft-lb (27.1 N·m) (Figure 12-1,
Page 12-2). Coat terminals with Battery Protector Spray (Club Car Part No. 1014305).
Figure 12-14 Starter/Generator Installation
Figure 12-15 Belt Tension Gauge
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7
5
TYPICAL
2 PLACES
2
3
10
4
11
1
9
12
END VIEW
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