TORQUE CONVERTER
Driven Clutch
Page 17-14 2000 FE290 Gasoline Vehicle Maintenance and Service Supplement
17
Driven Clutch Disassembly, Continued:
3. Remove the spring (5) (Figure 17-16, Page 17-12).
4. Retain the key (3).
5. Slide the moveable face (7) off the fixed face shaft (8) (Figure 17-16, Page 17-12).
DRIVEN CLUTCH INSPECTION
1. Inspect the cam (4) for excessive wear. Replace it if necessary (Figure 17-16, Page 17-12).
2. Inspect the drive buttons (6) for excessive wear. Replace if necessary. To remove the drive buttons,
remove the socket head cap screws and then the buttons (Figure 17-16, Page 17-12).
3. Inspect the smooth surface on the fixed and moveable face assemblies. Assemblies must be replaced
if surfaces are worn more than 0.060 inch (1.5 mm).
4. Inspect the bronze bearing in the moveable face. If the bearing bore diameter is more than 1.384
inches (35.15 mm), the entire moveable face assembly must be replaced.
5. Inspect the shaft of the fixed face assembly. There should be no measurable wear. Replace the shaft if
it is worn, scratched or damaged.
DRIVEN CLUTCH ASSEMBLY
1. Place the three drive buttons (6) in position. Apply one drop of Loctite
®
222 to each of the socket head
cap screws and then install and tighten them to 8 in-lb (0.9 N·m) (Figure 17-16, Page 17-12).
2. Slide the moveable face assembly (7) onto the fixed face shaft (8) (Figure 17-16, Page 17-12).
3. Place the end of the spring (5) into the hole in the moveable face assembly.
4. Install the key (3) into the keyway of the fixed face assembly (8) shaft (Figure 17-16, Page 17-12).
5. Holding the cam (4) in position for assembly on the shaft, install the other end of the spring (5) into the
center spring hole of the cam. Rotate the cam until the keyway is aligned with the key (3) on the fixed
face assembly, and then start the cam onto the shaft approximately 1/4 to 3/8 inch (6.3 to 9.5 mm).
6. Place the clutch assembly in a press and position the cam press tool (Club Car Part No. 101809101)
on the cam as shown (Figure 17-19, Page 17-14).
7. Hold the fixed face assembly (3) and rotate the moveable face assembly (1) one-third turn clockwise,
then press the cam (2) onto the fixed face assembly (Figure 17-19, Page 17-14).
8. Install the retaining ring (2) (Figure 17-16, Page 17-12). See following NOTE.
Figure 17-19 Cam Press Tool
CAM PRESS TOOL
1
2
3