2000 FE290 Gasoline Vehicle Maintenance and Service Supplement Page vii
SECTION 16 – UNITIZED TRANSAXLE
General Information ...........................................................................................................................
16-1
Lubrication .....................................................................................................................................
16-3
Axle Shaft ..........................................................................................................................................
16-3
Axle Shaft and Oil Seal Removal ...................................................................................................
16-5
Axle Bearing ..................................................................................................................................
16-5
Axle Shaft Installation ....................................................................................................................
16-7
Unitized Transaxle Removal ..............................................................................................................
16-7
Unitized Transaxle Disassembly ........................................................................................................ 16-14
Component Disassembly ................................................................................................................... 16-17
Governor Gear Disassembly ......................................................................................................... 16-17
Differential Gear Case Disassembly .............................................................................................. 16-17
Shifter Fork Disassembly ............................................................................................................... 16-20
Synchronizer Gear Disassembly ................................................................................................... 16-20
Intermediate Gear Disassembly .................................................................................................... 16-20
Idler Shaft Disassembly ................................................................................................................. 16-21
Unitized Transaxle Component Inspection ........................................................................................ 16-22
Component Assembly ....................................................................................................................... 16-23
Idler Shaft Assembly ...................................................................................................................... 16-23
Intermediate Gear Assembly ......................................................................................................... 16-23
Synchronizer Gear Assembly ........................................................................................................ 16-23
Shifter Fork Assembly .................................................................................................................... 16-25
Differential Gear Case Assembly ................................................................................................... 16-26
Governor Gear Assembly .............................................................................................................. 16-28
Unitized Transaxle Assembly ............................................................................................................ 16-28
Unitized Transaxle Installation ........................................................................................................... 16-34
Forward/Reverse (F&R) Shifter Cable ............................................................................................... 16-39
F&R Shifter Cable Removal ........................................................................................................... 16-39
F&R Shifter Cable Installation ........................................................................................................ 16-40
F&R Shifter Cable Adjustment ....................................................................................................... 16-41
SECTION 17 – TORQUE CONVERTER
General Information ...........................................................................................................................
17-1
Troubleshooting ................................................................................................................................
17-3
Drive Belt ...........................................................................................................................................
17-3
Drive Belt Removal ........................................................................................................................
17-3
Drive Belt Installation .....................................................................................................................
17-4
Drive Clutch .......................................................................................................................................
17-4
Drive Clutch Removal ....................................................................................................................
17-5
Drive Clutch Cleaning and Inspection ............................................................................................
17-5
Drive Clutch Disassembly ..............................................................................................................
17-7
Inspection of Drive Clutch Parts ....................................................................................................
17-8