ZIEHL-ABEGG ECblue Series Assembly Instructions Manual Download

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ECblue

Motor size B (IP54)

EC-fans and motors with highest ef



ciency

Assembly instructions

Keep for reference!

L-BAL-F055D-GB 1634 Index 002

Part.-No.

english

Summary of Contents for ECblue Series

Page 1: ...ECblue Motor size B IP54 EC fans and motors with highest ef ciency Assembly instructions Keep for reference L BAL F055D GB 1634 Index 002 Part No english ...

Page 2: ... in a humid atmosphere 9 4 4 Motorheating 10 4 5 Installation of axial fans 10 4 5 1 Fans design A D K S and W without nozzles 10 4 5 2 ZAplus fans 11 4 6 Mounting of centrifugal fans 11 4 6 1 Mounting of centrifugal fans design RE RH RZ 11 4 6 2 Mounting of centrifugal fans design RG RD 12 4 6 3 Erecting the equipment Design ER GR 12 4 6 4 Optimal installation distances according to for RH ER GR ...

Page 3: ...it 29 8 5 3 LED Mode 29 8 5 4 PIN Accesslevel 30 8 5 5 Tacho output fout 30 8 5 6 Message at speed deviation Fan Bad 30 8 6 Menu group IO Setup 30 8 6 1 Digital inputs D1 E1 31 8 6 2 Relay outputs K1 32 8 6 3 Input E1 33 8 6 4 MODBUS communication watchdog 34 8 6 5 Networking via MODBUS 35 8 7 Menu group Motor Setup 35 8 7 1 Setting for Rampup time and Rampdown time 37 8 7 2 Suppression of speeds ...

Page 4: ...roup The assembly instructions address persons entrusted with planning installation commissioning and maintenance and servicing and who have the corresponding qualiﬁcations and skills for their job 1 4 Exclusion of liability Concurrence between the contents of these assembly instructions and the described hardware and software in the device has been examined It is still possible that non complianc...

Page 5: ...ithout suitable aids Unauthorised constructional modiﬁcations to the fan Operation of the fan as a safety component or for the performance of safety relevant functions in the sense of EN ISO 13849 1 Blocking or braking of the fan by inserting objects Loosening of fan blade impeller and balancing weight All applications not listed in the intended use Not the manufacturer rather the operator of the ...

Page 6: ...ges directly Through use of capacitors danger of death exists even after switching off the device The rotor is not protected against indirect contact neither by supplementary or reinforced insulation nor by connection to safety earth in accordance with EN 60204 1 therefore the system constructor must provide protection by enclosure in accordance with EN 61140 before the motor is connected to a pow...

Page 7: ...in legible 2 9 Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the speciﬁc situations and the thus resulting dangers These persons must be comprehen sively informed about the hazards in their area of activity You must monitor their working methods in order to intervene in good time if necessary 3 Product over...

Page 8: ...and impacts to the device during the transport Avoid extreme humidity heat or exposure to cold see Technical Data Watch out for possible damage to the packaging or fan Radial impellers fans with scroll RG RD or built in fans type ER GR are generally delivered on europallets and can be transported using lift trucks Fix pallets during transport Do not stack pallets Only handle with suitable hoisting...

Page 9: ... shall be prevented by appropriare protective constuctions which meet the requirements to EN ISO 13857 Protective measures must be taken against falling parts when mounting with a hanging rotor The custom designs must suit the prevailing conditions Tighten the fastenings with the speciﬁed torques Do not allow drilling chips screws and other foreign bodies to reach the device interior Any use below...

Page 10: ... A2 70 friction coefcient µges 0 12 7 Nm 17 Nm Screw penetration 1 5 x d 1 5 x d When using screws with different friction values or strength classes different tightening torques may be necessary Information Pay attention to a sufﬁcient screw in length in the motor ﬂange An excess screw length of max 3 mm is permissible Every screwing case is different The tightening torque adapted to it must be d...

Page 11: ... Property class 8 8 friction coefcient µges 0 12 9 5 Nm Screw penetration 1 5 x d When using screws with different friction values or strength classes different tightening torques may be necessary Mounting of centrifugal fans RZ design Attachment to motor fan wheel mounting according to device manufacturer s speciﬁcations Information Pay attention to a sufﬁcient screw in length in the motor ﬂange ...

Page 12: ...e standard scope of delivery Look at our catalogue for positioning the decoupling elements or request a dimensions sheet stating the type designation and Part No Erect in the open air only if this is expressly mentioned and conﬁrmed in the ordering information There is a risk of damage to the bearings if the fan remains stopped in a moist environment Avoid corrosion by suitable protective measures...

Page 13: ...s During assembly of the fan impellers or other components no inadmissible force may be applied to the motor bearing Centre the fan impeller accurately and mount without tension on the rotor ﬂange the fan wheel must lie ﬂat Use suitable screws for fastening the fan impeller on the rotor ﬂange and ﬁt as suitable screw lock Every screwing case must be tested for suitability The permissible area pres...

Page 14: ...uipment during installation work Other measures may be necessary to achieve safe electrical isolation Connect fan only to electrical circuits that can be disconnected with an all pole isolating switch Operating the device with the housing cover removed is prohibited because energized exposed parts are present inside the device Disregarding this regulation can lead to severe personal injury The dev...

Page 15: ...m2 18 AWG comparable LiYY JB BN BU GNYE WH WH length approx 0 6 m brown L1 Line blue N green yellow PE white 11 Relay white 14 K1 For control hose cable 7 x 0 34 mm2 22 AWG comparable LiYY OB BK WH BN BU YE GN RD length approx 0 6 m brown B D MODBUS RS 485 black A D MODBUS RS 485 white A1 OC Out Status Tacho green D1 Digital In 1 yellow E1 Analog In 1 blue GND red 10V DC Out The lead length can va...

Page 16: ...ly one cable 4 Insert and connect cables properly and ensure tightness of the cable glands 5 Attach connection cover again carefully in correct position before start up Attention Temperatures up to 80 C can be present on the controller housing To connect always use heat resistant wires or as an alternative silicon tubes Only use lines which can guarantee a permanent seal around the cable glands pr...

Page 17: ... mm2 stripping length 8 mm 0 25 mm2 stripping length 8 mm Conductor cross section ﬂexible with wire end ferrule with plastic sleeve max 1 5 mm2 stripping length 8 mm 0 75 mm2 stripping length 8 mm Conductor cross section AWG kcmil min 24 24 Conductor cross section AWG kcmil max 12 16 The data refer to the connection possibilities of the terminals The necessary conductor cross section must be dimen...

Page 18: ...n for the maximum admissible line fuse of the device must be observed see technical data Possible components for the line protection recommendation Safety fuses of operating class gG whole range fuse cartridges for general applications according to EN 60269 1 Line protection switch with characteristic C according to EN 60898 1 Motor protection switch with overload and short circuit trigger accordi...

Page 19: ...an reprogrammed as a digital input Danger due to electric current Ensure correct polarity Never apply line voltage to analog inputs Possibilities for speed setting 0 10 V GND E1 Control via external setting signal 0 10 V Control by inverted setting signal 10 0 V reprogramming necessary By external wiring with a resistor 499 Ω 0 25 W between the terminals E1 and GND parallel to the input signal act...

Page 20: ...f the rated speed at a setting signal of approx 1 V 2 Example E1 min 0 E1 max 100 0 10 V 0 100 speed setting 3 Example E1 min 0 E1 max 50 0 5 V 0 100 speed setting 5 9 Voltage supply 10 V DC Voltage supply for activation of the digital input and external components e g for a potentiometer for speed setting PELV current source according to EN 60204 1 Connection 10 V GND max load Technical data und ...

Page 21: ...onnection no potential isolation in accordance with VBG4 6 in remote control of the device Never apply line voltage to the digital input 5 12 Relay output K1 for fault indication An external fault indicator is available over the potential free contact of the built in relays max contact rating Technical data and connection diagram Function factory setting for K1 For operation the relay is energized...

Page 22: ...RS 485 interface e g lightning general example for MODBUS device connection The data line must be connected from one device to the next No other type of wiring is allowed Always use only two wires of one lead twisted pair for the connection Example for MODBUS connection Recommended wire types 1 CAT5 CAT7 cables 2 J Y St 2x2x0 6 telephone wire 3 AWG22 2x2 twisted pair When using telephone ﬂex with ...

Page 23: ...output for status display or speed display Status display function for factory setting Depending on the operating state of the device the output A1 is switched to GND potential for a certain number of pulses The status of the device can be displayed by this digitally coded signal With the output voltage 10 V a standard LED low power LED can be controlled by using a pull up resistor This lights whe...

Page 24: ...and other foreign material been removed from the fan area 3 That safety devices if necessary are mounted EN ISO 13857 4 The impeller is out of reach 5 Are the condensation water drains holes as far as available open or respectively closed according to the suitable installation position 6 Connection data complies with the speciﬁcations on the rating plate During start up check the following 1 Check...

Page 25: ... the menu group e g Setting to the right through the key to the left through the key You can go to the menu items in the menu groups e g Set Intern1 by using the P key Use the arrow keys to move up and down within the menu group The menu groups consist of one area for the user user menu and one area for installation service The service area can be protected against unauthorized access by using a P...

Page 26: ...ed speed Set Internal2 Setting only in control mode 5 active only in control mode 4 if activated via inputs D1 E1 Controller Setup IO Setup Setting range manual speed setting 0 100 Rated speed Factory setting 100 Rated speed Set Internal3 Setting only in control mode 6 active only in control mode 4 if activated via inputs D1 E1 Controller Setup IO Setup Setting range manual speed setting 0 100 Rat...

Page 27: ...ammed PIN Accesslevel 0 Controller Setup Menu groups Service Controller Setup IO Setup Motor Setup PIN 1234 Opening setting Release of the menu group for the user Setting with programmed PIN Accesslevel 0 Controller Setup PIN 3698 Communications parameters take over PIN 9095 Loading the factory settings Only the parameters which are released by the currently set PIN Accesslevel are loaded Reset Co...

Page 28: ... input power Display of output power metering precision approx 10 8 5 Menu group Controller Setup Controller Setup Information The following factory settings speciﬁcations are not binding these values can differ depending on the software version and customer speciﬁc pre setting Assembly instructions ECblue Programming by hand held terminal A G 247NW L BAL F055D GB 1634 Index 002 Part No 28 51 ...

Page 29: ...igital input IO Setup an adjustable limitation of the modulation can be activated via a digital input Limit value max possible modulation e g speed reduction during night operation by time switch Setting range 0 100 Factory setting 75 max modulation i e no limit Limit idealized principle diagram n 50 100 Si Min L 70 Min 0 Max 100 50 L L 70 Min 35 Max 85 07 10 2010 v_limit_101_rpm vsd 0 100 n Motor...

Page 30: ...formation Changes for the PIN protection which effect a reduced access right only become active after switching off the device or executing the Reset Start menu group function 8 5 5 Tacho output fout Tacho out See the function description Electrical installation Open Collector output A1 Setting Function OFF A1 Status output ON A1 Tacho output n f x 60 8 5 6 Message at speed deviation Fan Bad Fanba...

Page 31: ... and outputs remain active A programmed alarm relay factory set K1 function 2K does not report the switch off Attention No disconnection no potential isolation in accordance with VBG4 6 in remote control of the device 3D Limit ON OFF Controller Setup Limit 5D Set Internal2 Fixed speed Default Internal2 active Function with selected Control mode 0 Controller Setup With simultaneous activation of De...

Page 32: ...ur dependent on assigned function The relays can only pull up basically when the voltage supply of the electronics is working Three phase current devices must have at least 2 line phases The relay inversion K1 is set at the factory to OFF when a function is program ming Function Description OFF No function Relays remain always de energized 1K Operating indication Operation without fault reports en...

Page 33: ... settings via 1E E1 operates like D1 as a digital input Digital inputs function E1 Inverting Factory setting inverting to OFF For control with inverted setting signal switch to ON setting signal 10 0 V E1 min Value of the input signal at which the controller starts at minimum modulation Setting range 0 100 Factory setting 5 E1 max Value of the input signal at which the maximum modulation of the co...

Page 34: ...tting E1 min 5 E1 max 100 0 5 10 V 0 100 speed setting I e at a setting signal of approx 1 V the motor starts with 6 of the rated speed 2 Example E1 min 0 E1 max 100 0 10 V 0 100 speed setting 3 Example E1 min 0 E1 max 50 0 5 V 0 100 speed setting 8 6 4 MODBUS communication watchdog The MODBUS communication watchdog deﬁnes the behaviour in case of a communication fault Watchdog Time If the device ...

Page 35: ... interface Bus Address The device address is factory set to the highest available MODBUS address 247 Setting range MODBUS Address 1 247 UART Baudrate Setting transfer rate Valid values 4800 9600 19200 38400 Factory setting 19200 Illegal value 115200 UART Mode Setting transfer format Valid values 8O1 8N1 8E1 Factory setting 8E1 Information If it is attempted to change the baud rate to an impermissi...

Page 36: ...e motorheating Suppression1 Range1 min Range1 max Suppression2 Range2 min Range2 max Suppression3 Range3 min Range3 max Assembly instructions ECblue Programming by hand held terminal A G 247NW L BAL F055D GB 1634 Index 002 Part No 36 51 ...

Page 37: ...troller output from 0 to 100 rises Setting range 0 250 sec Factory setting depending on motor Rampdown time Time setting in which the automatic controller output from 100 to 0 reduces Setting range 0 250 sec Factory setting depending on motor 0 100 3 4 1 2 09 05 2007 v_hochlaufzeit_ruecklaufzeit vsd 1 external Signal 2 Setting 3 Rampup time 4 Rampdown time Assembly instructions ECblue Programming ...

Page 38: ...iation Setting depending on device type in Hz rpm Suppression active ON Setting for Range1 min Setting range 0 Range 1 max Setting for Range1 max Setting range Range 1 max Rated speed Identical procedures for Suppression2 and Suppression3 as far as desired 8 8 Diagnostics menu The diagnostics menu supplies information about the momentary operating condition of the device Diagnostic IGBT temp Displ...

Page 39: ...he event memory is read out after pressing the P key Reading Beispiel keine vorliegenden Störungen Empty no entry no event in the memory Example line fault Position 1 latest event The last 10 1 10 events are saved The desired position can be selected with the keys 19 number of all previous faults An error message appears alternately with the actual value display Diagnostic faults Assembly instruct...

Page 40: ...lade scrapes brushes When indicated clear foreign bodies dirt from the fan Active temperature management effective Motor or electronics overheated Check for free air passages remove foreign bodies if necessary see Impeller blocked or dirty Check temperature of supply air Check installation space air speed over heat sink Air ﬂow to low Fan turns too slowly see Fan turns too slowly Airways blocked C...

Page 41: ...ergized 11 14 interrupted HALL IC Incorrect signal from the Hall ICs error in the commutation Internal plug connection faulty The controller switches the motor off Auto matic restart if no faults are recognised Replace fan motor 5 x de energized 11 14 interrupted Motor blocked If after 8 seconds of commutation no speed is measured 0 the fault Motor blocked is released EC Controller switches off re...

Page 42: ... interrupted Line voltage too low If the DC link voltage drops below a speci ﬁed limit the device will switch off If the line voltage rises above a speciﬁed limit within 75 seconds then the controller will attempt to start Should the line voltage stay below the speciﬁed limit for more than 75 seconds the device will switch off with an error mes sage 13 x de energized 11 14 interrupted Line voltage...

Page 43: ...ting after switching on the line voltage too strong an air current suction effect in reverse direction must be prevented by suitable measures Special settings are possible which can lead to deviations from the above functional description 10 Service work 10 1 Repairs maintenance Attention Please read the Safety instructions chapter before working on the fan Before working on the fan this must be d...

Page 44: ...g is necessary to prevent imbalance and blockage of the condensation bores due to ingress of dirt When opening cable glands on the fan motor check the condition of the threaded connections and seals Always replace defective or brittle threaded connections and seals Information Conﬁrmation number for inquiries or in service cases see rating plate State the additionally engraved conﬁrmation number a...

Page 45: ...ng Permissible rel humidity The motor is released for a relative humidity of 100 at continental climate without other ambient inﬂuences Other ambient conditions on request Permissible temperature range for stor age and transport 40 80 C Electromagnetic compatibility for the standard voltage 230 400 V according to IEC 60038 Interference emission EN 61000 6 3 domestic household applications Interfer...

Page 46: ...Electronically Protected Motors For motors with the corresponding quality mark rating plate Rated voltage 200 250 V 50 60 Hz Zulassung REG Nr E418 Certiﬁcate number 40039441 DIN EN 60335 1 VDE 0700 1 2012 10 EC 60335 1 2012 REG Nr E418 Einbaumotor Built in motor Assembly instructions ECblue Enclosure L BAL F055D GB 1634 Index 002 Part No 46 51 ...

Page 47: ...schild Line voltage Rating plate 1 A D B D 9 MODBUS RS 485 4 3 5 10 V E1 1 Line voltage rating plate 2 Relay output for fault indication contact rating max AC 250 V 2 A 3 MODBUS RS 485 interface 4 Open Collector output status tacho Imax 20 mA 5 Digital input for enable Ri approx 2 kΩ 6 Input for speed setting by 0 10 V signal potentiometer Ri 100 kΩ 7 Voltage supply 10 V DC Imax 50 mA 8 Speed sett...

Page 48: ...machinery General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery safety distances to prevent danger zones being reached by the upper limbs Note The maintenance of the EN ISO 13857 2008 relates only to the installed accidental contact protection provided that it is part of the scope of delivery The speciﬁc technical documentation in accordance with Ap...

Page 49: ...ZIEHL ABEGG SE Dr W Angelis Technical Director Ventilation Division Assembly instructions ECblue Enclosure L BAL F055D GB 1634 Index 002 Part No 49 51 ...

Page 50: ...ut resistance 40 L leakage current 40 line fuse 40 line protection 16 M MODBUS 19 motor ﬂange 12 motor shaft horizontal 9 motor speed 21 O one quadrant drives 7 P pin code 24 PIN input 24 R Rampdown time 32 Rampup time 32 rating plate 39 Relay output 19 relays 19 Residual current operated protective 16 resonances 33 rotor ﬂange 12 S S1 operated 7 service life 7 setting signal 18 30 sound power lev...

Page 51: ...ase contact our technical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair Plea...

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