ABB ACH550 series User Manual Download Page 388

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Diagnostics and maintenance

383

ACH550-01 User's Manual

2008

PANEL

LOSS

Panel communication is lost and either:

• the drive is in local control mode (the control

panel displays HAND), or

• the drive is in remote control mode (AUTO) and

parameterized to accept start/stop, direction or
reference from the control panel.

To correct check:

• communication lines and connections

• parameter 3002

PANEL

COMM

ERR

• parameters in

Group 10: START/STOP/DIR

and

Group 11: REFERENCE SELECT

(if drive

operation is AUTO).

2009

DEVICE

OVERTEMP

Drive heatsink is hot. This alarm warns that a

DEV

OVERTEMP

fault may be near.

R1…R4: 100 °C (212 °F)
R5/R6: 110 °C (230 °F)

Check for and correct:

• fan failure

• obstructions in the air flow

• dirt or dust coating on the heat sink

• excessive ambient temperature

• excessive motor load.

2010

MOTOR

TEMP

Motor is hot, based on either the drive’s estimate or
on temperature feedback. This alarm warns that a

MOT

OVERTEMP

fault trip may be near.

• Check for overloaded motor.

• Adjust the parameters used for the estimate

(3005…3009).

• Check the temperature sensors and

Group 35:

MOTOR TEMP MEAS

parameters.

2011

RESERVED

Not used.

2012

MOTOR

STALL

Motor is operating in the stall region. This alarm
warns that a

MOTOR

STALL

fault trip may be near.

2013

See

Note 1

AUTORESET

This alarm warns that the drive is about to perform
an automatic fault reset, which may start the motor.

• To control automatic reset, use

Group 31:

AUTOMATIC RESET

Alarm

code

Display

Description

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for ACH550 series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...ACH550 User s Manual ACH550 01 Drives Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...rame size Code English FMK B R1 R1 100000990 FMK B R2 R2 100000992 FMK B R3 R3 100000994 FMK B R4 R4 100000996 RDNA 01 DeviceNet Adapter User s Manual 3AFE64504223 English RECA 01 EtherCAT Adapter Module User s Manual 3AUA0000043520 English REPL 01 Ethernet POWERLINK Adapter Module User s Manual 3AUA0000052289 English REPL 02 Ethernet POWERLINK Adapter Module User s Manual 3AUA0000090411 English R...

Page 4: ...lication macros and wiring 6 Real time clock and timed functions 7 Serial communications 8 Parameter listing and descriptions 9 Diagnostics and maintenance 10 Technical data Index 3AFE68258537 REV G EN EFFECTIVE 2014 07 03 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 5: ...echnology licensed by Beckhoff Automation GmbH Germany EtherNet IP is a trademark of ODVA ETHERNET POWERLINK is a trademark of Bernecker Rainer Industrie ElektronikGes m b H LONWORKS is a registered trademark of Echelon Corporation Metasys N2 is a registered trademark of Johnson Controls Inc Modbus and Modbus TCP are registered trademarks of Schneider Automation Inc PROFIBUS PROFIBUS DP and PROFIN...

Page 6: ...ation 19 Motor compatibility 21 Suitable environment and enclosure 22 Suitable mounting location 23 Wiring and EMC considerations 26 Cabling instructions 28 Input power mains cables 28 Motor cables 28 Control cables 32 Tools required 35 Checklist for installation preparations 36 3 Installing the drive 37 What this chapter contains 37 Preparing the mounting location 38 Removing front cover IP54 39 ...

Page 7: ...l panel 67 What this chapter contains 67 Control panel compatibility 67 HVAC control panel ACH CP B features 67 Start up 68 Modes 71 Output Standard display mode 72 Parameters mode 74 Assistants mode 76 Changed parameters mode 80 Drive parameter backup mode 81 Time and date mode 88 I O settings mode 91 Fault logger mode 92 5 Application macros and wiring 93 What this chapter contains 93 Applicatio...

Page 8: ...e outputs 125 6 Real time clock and timed functions 127 What this chapter contains 127 Real time clock and timed functions 127 Using the timer 128 Example of timer use 135 7 Serial communications 139 What this chapter contains 139 System overview 140 Embedded fieldbus EFB 142 Fieldbus adapter EXT FBA 147 Drive control parameters 153 Fault handling 162 8 Parameter listing and descriptions 165 What ...

Page 9: ...rs 401 Input power and motor connection terminals 408 Input power mains connection 409 Motor connection 410 Control connections 414 Efficiency 418 Losses cooling data and noise 418 Dimensions and weights 420 Ambient conditions 440 Materials 441 Applicable standards 442 Markings 442 IEC EN 61800 3 2004 Definitions 444 Compliance with the IEC EN 61800 3 2004 A1 2012 445 Index 447 Further information...

Page 10: ...ACH550 01 User s Manual Table of contents 5 Document library on the Internet 471 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 11: ...6 Table of contents ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 12: ...lease refer to ACH550 UH HVAC Drives User s Manual 3AUA0000004092 English The manual is compatible with the ACH550 01 drive firmware version 3 14e or later See parameter 3301 FIRMWARE on page 256 Intended use The ACH550 and the instructions in this manual are intended for use in HVAC applications The macros should only be applied to the applications defined in the respective section Intended audie...

Page 13: ...t in physical injury and or damage to the equipment Safety instructions General safety WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur Use safety shoes to avoid foot injury Handle the drive carefully Beware of hot surfaces Some parts such as heatsinks remain hot for a while after disconnection of the electrical supply See chapter Technical da...

Page 14: ...re drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING If you install the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system or a power system equipped with residual current circuit breakers disconnect the ...

Page 15: ...ly after an input voltage interruption if the external run command is on WARNING Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel operator keypad start HAND AUTO and stop OFF keys or external commands I O or fieldbus The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in te...

Page 16: ...d connection box 2 type IP54 top cover box containing control panel operator keypad ACH CP B and panel connector 3 cardboard mounting template 4 user s manual 5 warning stickers polyamide screws in the R1 R2 and R3 packages 6 The figure below shows the contents of the drive package 1 2 3 4 5 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 17: ... ACH550 01 User s Manual Lifting the drive The figure below shows how to lift the drive Note Lift the drive only from the metal chassis Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 18: ...essary for the installation Note The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Artisan Techn...

Page 19: ...mation on the Type designation page 16 Serial number page 16 degree of protection ratings see also Ratings on page 395 and valid markings see also Markings on page 442 Note The location of the labels may vary between different frame sizes Marking with the Single mark of product circulation on the market of the Customs Union member states Artisan Technology Group Quality Instrumentation Guaranteed ...

Page 20: ...he Type designation page 16 Serial number page 16 degree of protection ratings see also Ratings on page 395 and valid markings see also Markings on page 442 Note The location of the labels may vary between different frame sizes Marking with the Single mark of product circulation on the market of the Customs Union member states Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOUR...

Page 21: ... specific Output current rating Voltage rating Options B055 IP54 F278 ACH550 Main switch supplement available only for ACH550 01 IP54 R1 R3 only with B055 L511 OREL 01 Relay output extension K451 RDNA 01 DeviceNet adapter K452 RLON 01 LONWORKS adapter K454 RPBA 01 PROFIBUS DP adapter K466 RETA 01 Ethernet adapter Modbus TCP EtherNet IP K467 RETA 02 Ethernet adapter Modbus TCP PROFINET 08A8 8 8 A s...

Page 22: ...11 R3 059A 2 59 15 R3 075A 2 75 18 5 R4 088A 2 88 22 R4 114A 2 114 30 R4 143A 2 143 37 R6 178A 2 178 45 R6 221A 2 221 55 R6 248A 2 248 75 R6 Three phase supply voltage 380 480 V 02A4 4 2 4 0 75 R1 03A3 4 3 3 1 1 R1 04A1 4 4 1 1 5 R1 05A4 4 5 4 2 2 R1 06A9 4 6 9 3 0 R1 08A8 4 8 8 4 0 R1 012A 4 11 9 5 5 R1 015A 4 15 4 7 5 R2 023A 4 23 11 R2 031A 4 31 15 R3 038A 4 38 18 5 R3 045A 4 45 22 R3 Artisan T...

Page 23: ...072A 4 72 37 R4 087A 4 87 45 R4 125A 4 125 55 R5 157A 4 157 75 R6 180A 4 180 90 R6 195A 4 205 110 R6 246A 4 246 132 R6 290A 4 290 160 R6 00467918 xls C Mark the frame size of your drive in the box on the right Type ACH550 01 I2N A PN kW Frame size Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 24: ...IIB T4 B3 3492820 IEC 60034 1 LV Motors Vaasa Finland ABB Oy Electrical Machines 58 1479 55 50 Y 690 Prod code 3GJP252210 ADG138148 6315 C3 LCIE 00 ATEX 6030 415 380 660 400 D D 50 50 D Y 50 50 A B B 1480 1475 1475 1479 99 104 101 60 IEC 250S M 65 S1 3 Motor V Hz r min kW No Ins cl A 0 83 450 kg 0 82 0 85 0 83 0 85 55 Duty cos IP LJ 20964 1 2001 440 D 60 1775 103 0 85 55 55 55 63 55 Artisan Techno...

Page 25: ...onnections For the highlighted row of the example motor rating plate on page 19 the connection is delta Note Check which connection is correct for your motor type L1 L2 L3 L1 L2 L3 W2 U2 V2 W2 U2 V2 U1 V1 W1 U1 V1 W1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ... type dependent type designation label on drive entry for Output I2N current or type designation on drive and rating table in Ratings in chapter Technical data Nominal frequency 10 500 Hz Voltage range Motor requirement and supply voltage are both 3 phase voltage and are within the ACH550 voltage range 208 240 V 380 480 V Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 27: ...nd conductive contaminants such as dripping water condensation carbon dust and metallic particles IP54 type enclosure This enclosure provides protection from airborne dust and light sprays or splashing water from all directions Compared to the IP21 enclosure the IP54 enclosure has the same internal plastic shell as the IP21 enclosure a different outer plastic cover an additional internal fan to im...

Page 28: ...contact your local ABB representative for more information Mounting on a machine frame is also possible No additional plates are needed for cooling as the drive has an integral heatsink backplate See section Mounting dimensions on page 421 for mounting dimensions for all frame sizes and protection types The figure below shows the necessary free space for the installation of the unit IP21 IP54 200 ...

Page 29: ... User s Manual Make sure that the hot air does not re circulate into the drive The figure below show the minimum space for cooling air 200 mm 200 mm Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 30: ...from entering the cooling air intake of another drive with an adequate mechanical obstacle between the drives The figure below shows the minimum space for cooling air 200 mm 200 mm 200 mm 200 mm Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 31: ...the allowed maximum motor cable length in section Motor connection on page 410 If the installation must meet the European EMC Directive requirements see section Compliance with the IEC EN 61800 3 2004 A1 2012 on page 445 check also the EMC limits for the allowed maximum motor cable length in section Motor connection on page 410 Note Non proper wiring is the source of the majority of EMC problems P...

Page 32: ...FUNCTION value must be 1 COAST or 1608 START ENABLE 1 from an auxiliary contact of the isolator to the ACH550 Note Wiring is discussed in more detail in chapter Installing the drive 90 min 500 mm 20 in min 200 mm 8 in Control cable Control cable Input power cable Motor cable min 300 mm 12 in Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 33: ...1 and Input power mains cable on page 406 Motor cables See section Motor connection on page 410 for the maximum motor cable lengths meeting the IEC EN 61800 3 requirements for category C2 or C3 as applicable The figure below shows the minimum requirements for the motor cable shield Galvanised steel or tinned copper wire with braided shield Layer of copper tape with concentric layer of copper wire ...

Page 34: ...ed PE conductor and a shield Recommended CE C Tick PE conductor and shield A separate PE conductor is required if the conductivity of the cable shield is 50 of the conductivity of the phase conductor Not allowed for motor cables CE C Tick Shield PE PE Allowed for motor cables with phase conductor cross section up to 10 mm2 A four conductor system three phase conductors and a protective conductor w...

Page 35: ...780 CP Lapp Kabel or MCCMK Draka NK Cables Clamp the cable shield into the gland plate at the drive end twist the cable shield wires together into a bundle pigtail not longer than five times its width and connect it to the terminal marked at the bottom right hand corner of the drive if you are using a cable without a separate PE conductor Insulation jacket Braided metallic shield Inner insulator L...

Page 36: ... connected to the PE terminal of the motor The same principle applies to cabinet installations w i r e s a s p o s s i b l e c o v e r e d w i t h c o n d u c t i v e t a p e As short unshielded wires as possible SUPPLY CABLE MOTOR CABLE Short pigtail Cable shielding covered with conductive tape Unpainted gland plate EMC cable gland Clamping nut Cable Continuity of Faraday cage Conductive shieldin...

Page 37: ...eld wires of the RS485 cable see the instructions and note 3 on page 142 Route control cables to minimise radiation to the cable Route as far away as possible from the input power and motor cables at least 20 cm 8 in Where control cables must cross power cables make sure they are at an angle as near to 90 as possible to minimise interference Keep at least 20 cm 8 in away from the sides of the driv...

Page 38: ... controlled signals using more than 30 V and other control signals in the same cable Note Never mix 24 V DC and 115 230 V AC signals in the same cable 90 min 500 mm 20 in min 200 mm 8 in Control cable Control cable Input power cable Motor cable Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 39: ...ons for digital signal runs A double shielded cable is the best alternative but a single shielded twisted multipair cable is also usable Control panel operator keypad cable If the control panel is connected to the drive with a cable use only twisted pair ethernet cable For example Standard CAT5 UTP Ethernet Patch Cable wiring 568 B Maximum length is 3 meters Artisan Technology Group Quality Instru...

Page 40: ...fting aid Frame size Frame weight kg IP21 IP54 Frame weight lb IP21 IP54 Mounting hardware Metric units Mounting hardware Imperial units R1 6 5 8 14 18 M5 10 R2 9 0 11 20 24 M5 10 R3 16 17 35 37 5 M5 10 R4 24 26 53 57 M5 10 R5 34 42 75 93 M6 1 4 in R6 691 862 1521 1902 M8 5 16 in 1 ACH550 01 221A 2 IP21 70 kg 154 lb ACH550 01 246A 4 IP21 70 kg 154 lb ACH550 01 248A 2 IP21 80 kg 176 lb ACH550 01 29...

Page 41: ...the environment and mounting location Suitable environment and enclosure on page 22 Suitable mounting location on page 23 Check that the cables meet the requirements Wiring and EMC considerations on page 26 Motor cables on page 28 Control cables on page 32 Compliance with the IEC EN 61800 3 2004 A1 2012 on page 445 Check that you have the required tools Tools required on page 35 Check that the wal...

Page 42: ... the appropriate Flange Mounting Instructions Note The ACH550 should only be mounted where all of the requirements defined in chapter Preparing for installation are met and the checklist has been completed Frame size IP21 UL type 1 IP54 UL type 12 Kit Code English Kit Code English R1 FMK A R1 100000982 FMK B R1 100000990 R2 FMK A R2 100000984 FMK B R2 100000992 R3 FMK A R3 100000986 FMK B R3 10000...

Page 43: ...f the mounting holes 2 Drill the holes 3 Insert the screws halfway into the holes Note Frame sizes R3 and R4 have four holes along the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 44: ...emoving front cover IP54 1 Loosen the captive screws the amount of screws depends on the size of the frame around the edge of the cover 2 Remove the cover 1 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 45: ...emoving front cover IP21 1 Remove the control panel if attached 2 Loosen the captive screw at the top 3 Push side clamps in 4 Pull up to lift the cover 1 2 3 4 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 46: ...s or bolts 1 and securely tighten in all four corners 3 Reinstall the protective plugs 4 Warning stickers in different languages are supplied with this manual Attach a warning sticker in the appropriate language on the inside plastic shell 4 1 Lift R6 drives by their lifting holes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 47: ... and securely tighten in all four corners 2 Warning stickers in different languages are supplied with this manual Attach a warning sticker in the appropriate language on the inside plastic shell 1 2 1 Lift R6 drives by their lifting holes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 48: ...to motor U2 V2 W2 EM3 GND X1 Communications RS485 Modbus FLN N2 BACnet The figure shows the R3 frame size Other frame sizes have similar layouts Frame sizes R5 R6 differ See the following pages X1 Analogue inputs and outputs and 10 V ref voltage output X1 Digital inputs and 24 V aux voltage output X1 Relay outputs EM1 Power input 3 phase U1 V1 W1 1 phase U1 live W1 PE J2 ON J5 ON J2 ON J5 ON J1 DI...

Page 49: ...e on IT systems corner grounded TN systems and residual current circuit breakers see section Disconnecting the internal EMC filter on page 45 R5 X0013 Power output to motor U2 V2 W2 Power input U1 V1 W1 GND F2 F1 F1 PE GND PE Power output to motor U2 V2 W2 F2 R6 GND Power input 3 phase U1 V1 W1 1 phase U1 live W1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisan...

Page 50: ...size The locations of the screws EM1 and EM3 are shown in the diagram on page 43 The location of the screws F1 and F2 are shown in the diagram on page 44 Frame sizes Screw Symmetri cally grounded TN systems TN S systems Corner grounded TN systems IT systems ungrounded or high resistance grounded 30 ohms Residual current circuit breakers RCD R1 R3 EM1 x x EM3 x R4 EM1 x x EM3 x R5 R6 F1 x x F2 x x ...

Page 51: ...insulation of the motor and motor cable as follows 1 Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 2 Measure the insulation resistance between phase conductors and between each phase conductor and the Protective Earth conductor using a measuring voltage of 1000 V DC The insulation resistance of an ABB motor must exceed 100 Mohm r...

Page 52: ... seals and cut adequate holes into them for the 1 power 2 motor and 3 control cables The conical part of the seals must face downwards when the seals are inserted in the lead through plate holes 3 2 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 53: ...to minimise noise radiation Also strip the individual wires 360 grounding under the clamp is recommended for the motor cable to minimise noise radiation In this case remove sheathing at the cable clamp 4 Route the input power and motor cables through the clamps and tighten the clamps 5 Connect the input power motor and the grounding wires to the drive terminals using the torques given in the table...

Page 54: ... the cables R6 Crimp on ring lugs 16 70 mm2 6 2 0 AWG cables R6 Screw on terminal lugs 95 185 mm2 3 0 350 AWG cables Isolate the ends of the ring lugs with insulating tape or shrink tubing a Attach the screw on lugs to the cables b Attach the screw on lugs to the drive WARNING If the wire size is less than 95 mm2 3 0 AWG a crimp on ring lug must be used A cable of wire size less than 95 mm2 3 0 AW...

Page 55: ...es the state of the switch The main circuit of the drive is shown below WARNING Before removing the front cover and working on the drive isolate the input cables from the main supply at the distribution board or by opening the disconnector of the supply transformer The main switch option F278 does not isolate the input cables and terminals from the main AC supply Note The handle of the main switch...

Page 56: ...1 ACH550 01 User s Manual 2 Undo the two fastening screws of the switch assembly plate 3 Turn the switch assembly plate aside 2 2 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 57: ...s under the 360 degrees grounding clamps and fasten the clamps onto the stripped parts of the cables 6 Twist the shields of the cables into pigtails and connect the pig tails under the grounding screws with cable lugs Keep the pigtails short to minimize electromagnetic emission See the following two figures 7 Connect the motor cable conductors to the U2 V2 and W2 terminals 4 5 6 7 Artisan Technolo...

Page 58: ...o its original position and fasten the two fastening screws 9 Connect the input cable conductors to the main switch terminals U1 V1 and W1 10 Connect wires to the auxiliary contact if used 8 8 9 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 59: ...e install cover IP54 on page 63 Tightening torques Frame size Tightening torque U1 V1 W1 U2 V2 W2 Earthing PE N m lbf ft N m lbf ft N m lbf ft R1 0 8 0 6 1 4 1 0 1 4 1 R2 0 8 0 6 1 4 1 0 1 4 1 R3 2 1 5 1 8 1 3 1 8 1 3 Auxiliary contact 0 8 N m 0 6 lbf ft Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 60: ...tra Low Voltage circuits connected to the drive must be used within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding For completing the connections go to chapter Application macros and wiring 1 2 3 Tightening torque...

Page 61: ...s Manual Power wiring IP21 1 Open the appropriate knockouts in the connection box 2 Install the cable clamps for the input power and motor cables 1 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 62: ...ighten the cable clamps Note The connection box can be left out in cabinet installations if the cabinet is grounded Apply 360 grounding of the cable shields at the cable entries of the cabinet Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 63: ...nimise noise radiation In this case remove sheathing at the cable clamp 6 Route both cables through the clamps 7 Strip and connect the input power and motor wires and the input power grounding wire to the drive terminals Frame size R6 See the figures on page 49 8 Connect the bundle pigtail created from the motor cable shield to the ground earth Note Check the cable lengths according to section Wir...

Page 64: ...rol wiring IP21 1 Install the cable clamp s for the control cable s Input power and motor cables are not shown in the figure 2 Strip the control cable sheathing 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 65: ...over one screw WARNING All ELV Extra Low Voltage circuits connected to the drive must be used within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding For completing the connections go to chapter Application macros a...

Page 66: ...age 43 Overview of wiring installation R5 R6 on page 44 The drive is properly grounded The input power mains voltage matches the drive s nominal input voltage The input power mains connections at U1 V1 and W1 are connected and tightened as speci fied The input power mains fuses and mains switch are installed Input power mains cable fuses and circuit breakers on page 401 The motor connections at U2...

Page 67: ...s such as drill shav ings are inside the drive NO alternate power source for the motor such as a bypass connection is connected no volt age is applied to the output of the drive Check Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 68: ...n the cover and slide it on 2 Tighten the captive screws around the edge of the cover 3 Re install the control panel Note The control panel window must be closed to comply with IP54 1 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 69: ...0 01 User s Manual Re install cover IP21 1 Align the cover and slide it on 2 Tighten the captive screw 3 Re install the control panel 1 2 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 70: ...at power up if the external run command is on at I O 1 Apply input power 2 Green LED is lit Note Before increasing motor speed check that the motor is running in the desired direction Note If you want to generate a fault to check the I O select HAND mode and remove the control panel Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 71: ...commend switching the motor cables to associate the drive forward direction with the clockwise motor rotation Note Now the drive is fully operational for manual operation If you wish to use I O connections refer to chapter Application macros and wiring L1 L2 L3 M L1 L2 L3 U1 V1 W1 M W2 U2 V2 W2 U2 V2 Motor terminal box U1 V1 W1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOU...

Page 72: ...C control panel ACH CP B features The ACH550 HVAC control panel operator keypad ACH CP B features language selection for the display drive connection that can be made or detached at any time start up assistant to facilitate drive commissioning copy function for moving parameters to other ACH550 drives backup function for saving parameter sets UP SOFT KEY 1 DOWN OFF SOFT KEY 2 HELP HAND AUTO Green ...

Page 73: ...ssistant follow these steps 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to Commission drive with the UP DOWN keys and press SEL 4 Change the values suggested by the Start up assistant to your preferences and then press SAVE after every change 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 OFF MAIN ...

Page 74: ...nd to DI6 6 After completing a task the Start up assistant asks if you want to continue with the next one Press OK when Continue is highlighted to continue with the next task select Skip with the UP DOWN keys and press OK to move to the next task without doing this one or press EXIT to stop the Start up assistant Do you want to use mechanical HAND OFF AUTO switch Yes No EXIT OK 00 00 OFF CHOICE Do...

Page 75: ...ified value or press CANCEL to leave the set mode Any modifications not saved are cancelled 7 Press EXIT to return to the listing of parameter groups and again to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 99 START UP DATA 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR PAR GROUPS 99 EXI...

Page 76: ...e To restore the default factory settings select the HVAC default application macro Modes The HVAC control panel operator keypad has several different modes for configuring operating and diagnosing the drive The modes are Output Standard display mode Shows drive status information and operates the drive Parameters mode Edits parameter values individually Assistants mode Guides the start up and con...

Page 77: ...ive reference Centre Using parameter Group 34 PANEL DISPLAY the centre of the LCD display can be configured to display Three signals from Group 01 OPERATING DATA The default display shows parameters 0103 OUTPUT FREQ in hertz 0104 CURRENT in amperes and 0120 AI1 as a percentage Two signals from Group 01 OPERATING DATA If only two parameters are selected to be indicated also the names of the paramet...

Page 78: ...he OFF key Pressing the HAND key switches the drive to local control while keeping the drive running Pressing the OFF key switches to local control and stops the drive To switch back to the AUTO mode press the key Start Stop To start the drive press the HAND or AUTO key To stop the drive press the OFF key Reference To modify the reference only possible if the display in the upper right corner is h...

Page 79: ...ANCEL to leave the set mode Any modifications not saved are cancelled 7 Press EXIT to return to the listing of parameter groups and again to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 99 START UP DATA 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR PAR GROUPS 99 EXIT SEL 00 00 OFF 9901 L...

Page 80: ... The most typical and necessary parameters to change are the following parameter groups Group 99 START UP DATA Group 10 START STOP DIR Group 11 REFERENCE SELECT Group 13 ANALOGUE INPUTS Group 16 SYSTEM CONTROLS Group 20 LIMITS Group 22 ACCEL DECEL Group 40 PROCESS PID SET 1 Group 41 PROCESS PID SET 2 and Group 42 EXT TRIM PID Note To restore the default factory settings select the HVAC default app...

Page 81: ...e after the other as the Start up assistant suggests or independently from a menu Note If you want to set the parameters independently use the Parameters mode To start the Start up assistant follow these steps 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to Commission drive with the UP DOWN keys and press SEL 4 Change the values suggested b...

Page 82: ...e or press EXIT to stop the Start up assistant 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to the assistant you want to use References 1 2 is used here as an example with the UP DOWN keys and press SEL Do you want to use mechanical HAND OFF AUTO switch Yes No EXIT OK 00 00 OFF CHOICE Do you want to continue with Reference set up Continue S...

Page 83: ...r motor data Application Prompts for the application macro selection References 1 2 Prompts for the source of speed references 1 and 2 Prompts for reference limits Prompts for frequency or speed limits Start Stop Control Prompts for the source of the start and stop commands Prompts for the start and stop mode definition Prompts for acceleration and deceleration times Protections Prompts for curren...

Page 84: ...tter signals Low Noise Set up Prompts for the switching frequency Prompts for the definition of Flux optimization Prompts for the use of Critical speeds Panel Display Prompts for display variable and unit settings Timed Functions Prompts for the use of Timed functions Outputs Prompts for the signals indicated through the relay outputs Prompts for the signals indicated through the analogue outputs ...

Page 85: ...MENU to go to the main menu 2 Select CHANGED PAR with the UP DOWN keys and press ENTER 3 A list of the changed parameters is displayed Press EXIT to exit the Changed parameters mode and again to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 OFF MAIN MENU 3 1202 CONST SPEED 1 20 0 Hz 1203 CONST SPEED 2 1204 CONST SPEED 3 1304 MINIMU...

Page 86: ...owing information about the drive whose parameters have been uploaded to the panel drive type drive rating and FW firmware version DOWNLOAD FULL SET Restores the full parameter set from the control panel to the drive This writes all parameters including the internal non user adjustable motor parameters to the drive It does not include the user parameter sets or the override parameter set Note Use ...

Page 87: ...OWNLOAD USER SET 2 Copies the parameters in user set 2 from the control panel to the drive As DOWNLOAD USER SET 1 above DOWNLOAD OVERRIDE SET Copies the parameters in the override set from the control panel to the drive The override must be first saved automatically as defined by Group 17 OVERRIDE and then uploaded to the control panel before downloading is possible Artisan Technology Group Qualit...

Page 88: ...oading the full set of parameters from one drive to similar drives using the same application running identical motors Downloading the same application to different drive sizes us ing the same application Downloading the parameters in a user set from one drive to simi lar drives using the same application running identical motors Upload to control panel Artisan Technology Group Quality Instrumenta...

Page 89: ...is displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu Now you can disconnect the control panel 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 OFF MAIN MENU 6 UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1 PAR BACKUP 1 EXIT SEL 00 00 OFF 51 ABORT 00 00 PAR BACKUP OFF Copying par...

Page 90: ...uccessfully completed is displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 OFF MAIN MENU 6 UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1 PAR BACKUP 3 EXIT SEL 00 00 OFF ABORT 00 00 51 PAR BACKUP OFF Downloading parameters full se...

Page 91: ...t to stop the process 5 Text Parameter download successfully completed Press OK to return to PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 OFF MAIN MENU 6 UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1 PAR BACKUP 4 EXIT SEL 00 00 OFF ABORT 00 00 51 PAR BACKUP OF...

Page 92: ...e message Parameter download successfully completed is displayed Press OK to return to the PAR BACKUP menu Press EXIT twice to go to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 OFF MAIN MENU 6 UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD APPLICATION DOWNLOAD USER SET1 PAR BACKUP 5 EXIT SEL 00 00 OFF ABORT 00 00 51 PAR BACKUP OFF ...

Page 93: ...e visibility of the clock 4 Scroll to SHOW CLOCK with the UP DOWN keys and press SEL to make the clock visible 5 Scroll to TIME FORMAT with the UP DOWN keys and press SEL 6 The time formats are displayed Select a format with the UP DOWN keys and press SEL to confirm the selection 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 CHANGE PAR FAULT LOGGER TIME DATE EXIT ENTER 00 00 OFF MAIN MENU 5 CLOCK VISIBILI...

Page 94: ... press OK to save the values The active value is highlighted in inverted colour 13 Scroll to DAYLIGHT SAVING with the UP DOWN keys and press SEL CLOCK VISIBILITY TIME FORMAT DATE FORMAT SET TIME SET DATE TIME DATE 3 EXIT SEL 00 00 OFF dd mm yy mm dd yy dd mm yyyy mm dd yyyy DATE FORMAT 1 CANCEL SEL 00 00 OFF CLOCK VISIBILITY TIME FORMAT DATE FORMAT SET TIME SET DATE TIME DATE 4 EXIT SEL 00 00 OFF ...

Page 95: ...u press HELP you can view the beginning and end dates of the period during which daylight saving time is used in each country or area 15 Press EXIT twice to return to the main menu DAYLIGHT SAV 1 EXIT SEL 00 00 OFF Off EU US Australia1 NSW Vict Australia2 Tasmania EU On Mar last Sunday Off Oct last Sunday US HELP EXIT 00 00 OFF TIME FORMAT DATE FORMAT SET TIME SET DATE DAYLIGHT SAVING TIME DATE 6 ...

Page 96: ...alue with the UP DOWN keys and save it by pressing SAVE If you do not want to change the setting press CANCEL 6 Press EXIT three times to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 TIME DATE PAR BACKUP I O SETTINGS EXIT ENTER 00 00 OFF MAIN MENU 7 DIGITAL INPUTS DI ANALOG INPUTS AI RELAY OUTPUTS ROUT ANALOG OUTPUTS AOUT PANEL I O SETTINGS 1 EXIT SEL 00 00 OFF DI1 1001 START STOP...

Page 97: ... log starting with the latest fault The number on the row is the fault code see the listing on page 371 To see the details of a fault select it with the UP DOWN keys and press DETAIL 4 Scroll the details with the UP DOWN keys To show the help text press DIAG Scroll the help text with the UP DOWN keys After reading the help press OK to go back to the previous display Press EXIT three times to retur...

Page 98: ... of parameters Applications The following applications are included in this chapter 1 HVAC default for typical BMS Building Management System applications 2 Supply fan 3 Return fan 4 Cooling tower fan 5 Condenser 6 Booster pump 7 Pump alternation 8 Internal timer 9 Internal timer with constant speeds 10 Floating point 11 Dual setpoint PID 12 Dual setpoint PID with constant speeds 13 E bypass USA o...

Page 99: ...e it select No with the DOWN key and then press OK To be able to use the switch EXT1 HAND Start command must be connected to DI1 and EXT2 AUTO Start command to DI6 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 OFF MAIN MENU 2 Spin the motor Commission drive Application References 1 2 Start Stop Control EXIT SEL 00 00 ASSISTANTS 3 OFF 9902 APPLIC MACRO PAR...

Page 100: ...Application macros and wiring 95 Restoring defaults To restore the default factory settings select the application macro HVAC default Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 101: ...START command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with pa...

Page 102: ...e 2 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Ready 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 Disable enable with parameter 1608 3 The sensor f...

Page 103: ...mand is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with parameters ...

Page 104: ... the drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 D...

Page 105: ...nd is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with parameters Gr...

Page 106: ...e drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 Disa...

Page 107: ...and is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with parameters G...

Page 108: ...ive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 Disable ...

Page 109: ...mand is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with parameters ...

Page 110: ...e drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 Disa...

Page 111: ...s given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with parameters Group ...

Page 112: ... drive 2 17 DI5 Start enable 2 Deactivation stops the drive 2 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 Disab...

Page 113: ...y pump To use more auxiliary pumps refer to parameter Group 81 PFA CONTROL See the figure below When process PI D is used in the AUTO mode the feedback signal must be connected to analogue input 2 AI2 and the START command is given with digital input 1 DI1 By default the setpoint is set from the control panel operator keypad but it can also be given through the analogue input 1 Process PI D must b...

Page 114: ...stops the drive 17 DI5 Interlock Deactivation stops the motor 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Aux motor switched on 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Disable enable with paramet...

Page 115: ...e START command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with ...

Page 116: ... Start enable 1 Deactivation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Dis...

Page 117: ...alternate between two constant speeds constant speed 1 and 2 with a built in timer This macro also has a boost function which activates constant speed 2 after digital input 3 DI3 has been momentarily activated See the figure below For further information see chapter Real time clock and timed functions Copyright 2007 ABB Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www ...

Page 118: ...mentary activation starts the boost function 16 DI4 Start enable 1 Deactivation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operati...

Page 119: ...reference increases By activating digital input 6 the speed reference decreases If both digital inputs are active or inactive the reference does not change Note When constant speed 1 is activated using digital input 3 DI3 the reference speed is the value of parameter 1202 The value remains as the reference speed when digital input 3 is deactivated Artisan Technology Group Quality Instrumentation G...

Page 120: ...DI4 Start enable 1 Deactivation stops the drive 2 17 DI5 Reference up Activation increases the reference 18 DI6 Reference down Activation decreases the reference 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fa...

Page 121: ...e must be connected to analogue input 1 AI1 and the START command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Pr...

Page 122: ...ivation stops the drive 1 17 DI5 Start enable 2 Deactivation stops the drive 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Disable enable with para...

Page 123: ... with parameters 4011 set 1 and 4111 set 2 and they can be changed with DI3 PID can be commissioned and adjusted with parameters or with the PID assistant recommended Digital input DI2 has a factory set control location EXT1 EXT2 selection function When digital input is active the control location is EXT2 and PID is activated Digital inputs 4 DI4 and 5 DI5 have factory set constant speed 1 and 2 f...

Page 124: ...nstant speed 1 par 1202 1 17 DI5 Constant speed 2 par 1203 1 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Not available if PID is activated 2 The se...

Page 125: ... command is given with digital input 1 DI1 In the HAND OFF mode the speed reference and START command are given through the control panel operator keypad If process PI D is used the feedback signal must be connected to analogue input 2 AI2 By default the setpoint is set from the control panel but it can also be changed to analogue input 1 Process PI D must be commissioned and adjusted with paramet...

Page 126: ...3 Not used 16 DI4 Not used 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Started 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B 1 Disable enable with parameter 1601 2 The sensor for AI2 is p...

Page 127: ...ere all analogue and digital inputs are disabled by default The drive is started with the HAND key and giving the speed reference with the arrow keys Note Starting in the AUTO mode requires configuring the I O with parameters or the assistant or selecting another macro recommended Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 128: ...n for all 13 DI1 Not used 14 DI2 Not used 15 DI3 Not used 16 DI4 Not used 17 DI5 Not used 18 DI6 Not used 19 RO1C Relay output 1 par 1401 Default operation Ready 19 connected to 21 20 RO1A 21 RO1B 22 RO2C Relay output 2 par 1402 Default operation Running 22 connected to 24 23 RO2A 24 RO2B 25 RO3C Relay output 3 par 1403 Default operation Fault 1 25 connected to 27 26 RO3A 27 RO3B Note The drive st...

Page 129: ... drive auxiliary voltage output Two wire sensor transmitter Note The sensor is supplied through its current output and the drive feeds the supply voltage 24 V Thus the output signal must be 4 20 mA not 0 20 mA Three wire sensor transmitter X1 control board 5 AI2 Process actual value measurement 4 20 mA Rin 100 ohm 6 AGND X1 control board 10 24 V Auxiliary voltage output non isolated 24 V DC 250 mA...

Page 130: ... Examples for analogue output 2 AO2 are shown in the figure below X1 8 AO2 Analogue output 2 Default output 0 20 mA 9 AGND Analogue input circuit common Internally connected to chassis through a 1 Mohm resistor 500 ohm X1 8 AO2 Analogue output 2 Default output 0 20 mA 9 AGND Analogue input circuit common Internally connected to chassis through a 1 Mohm resistor 1 kohm 1 kohm 0 10 V 0 10 V Artisan ...

Page 131: ...ACH550 01 User s Manual 126 Application macros and wiring Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 132: ...input timer enable with digital inputs timed constant speed selection timed relay activation For more information see Group 36 TIMED FUNCTIONS Note To be able to use the timed functions the internal clock has to be set first For information on the Time and date mode see chapter Start up and control panel Note The timed functions work only when the control panel operator keypad is connected to the ...

Page 133: ...See page 133 TIME PERIOD 1 3602 START TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 TIME PERIOD 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 TIME PERIOD 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 TIME PERIOD 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 BOOSTER 3622 BOOST SEL 3623 BOOST TIME 2 TIMER 1 3626 TIMER...

Page 134: ...timer 1 is active 1401 RELAY OUTPUT 1 Timer energises a relay output 1402 RELAY OUTPUT 2 Timer energises a relay output 1403 RELAY OUTPUT 3 Timer energises a relay output 1410 RELAY OUTPUT 4 1412 RELAY OUTPUT 6 If OREL 01 Relay Output Extension Module is installed relay outputs 4 6 can be used respectively 4027 PID 1 PARAM SET Timer selects between two Process PID sets 4228 ACTIVATE Timer activate...

Page 135: ...ing the new value press SAVE to save the value 7 The new value is displayed below the TIMERS ENABLE text Press EXIT twice to return to the main menu 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERSS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 36 TIMED FUNCTIONS 37 USER LOAD CURVE 40 PROCESS PID SET 1 41 PROCESS PID SET 2 42 EXT TRIM PID PAR GROUPS 36 EXIT SEL 00 00 OFF 3601 TIMERS ENAB...

Page 136: ...IME 1 with the UP DOWN keys and press EDIT 5 Change the highlighted part of the time with the UP DOWN keys Pressing NEXT moves to the next part Press SAVE to save the time 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 36 TIMED FUNCTIONS 37 USER LOAD CURVE 40 PROCESS PID SET 1 41 PROCESS PID SET 2 42 EXT TRIM PID PAR GROUPS 36 EXIT SEL 00 0...

Page 137: ...TERS with the UP DOWN keys Then press ENTER to go to the Parameters mode 3 Scroll to group 36 TIMED FUNCTIONS with the UP DOWN keys and press SEL 4 Scroll to TIMER 1 SRC with the UP DOWN keys and press EDIT 5 The current value is displayed Change the value with the UP DOWN keys 3601 TIMERS ENABLE 3602 START TIME 1 08 30 00 3603 STOP TIME 1 3604 START DAY 1 PARAMETERS EXIT EDIT 00 00 OFF 0 A 0 Hz 0...

Page 138: ...s ENTER to go to the Parameters mode 3 Scroll to group 12 CONSTANT SPEEDS and press SEL 4 Scroll to parameter 1201 CONSTANT SPEED SEL and press EDIT 3626 TIMER 1 SRC PAR EDIT P1 1 OFF CANCEL SAVE 00 00 3622 BOOST SEL 3623 BOOST TIME 3626 TIMER 1 SRC P1 3627 TIMER 2 SRC PARAMETERS EXIT EDIT 00 00 OFF 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN...

Page 139: ... is displayed under CONST SPEED SEL Press EXIT to return to the main menu 1201 CONST SPEED SEL PAR EDIT TIMER 1 15 OFF CANCEL SAVE 00 00 1201 CONST SPEED SEL TIMER 1 1202 CONST SPEED 1 1203 CONST SPEED 2 1204 CONST SPEED 3 PARAMETERS EXIT EDIT 00 00 OFF Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 140: ...d enable the timer The timer can be enabled directly or through any free digital input 2 Go to parameters 3602 3605 and set the start time to 6 AM and stop time to 8 AM Then set the start and stop days to Monday and Friday Now time period 1 is set 3 Go to parameters 3606 3609 and set the start time to 4 PM and stop time to 6 PM Then set the start and stop days to Monday and Friday Now time period ...

Page 141: ... 8 Set the drive to the AUTO mode for the timer to function Note For more information about the Timed functions see Group 36 TIMED FUNCTIONS on page 265 Boost The boost function operates the drive for a certain predetermined time The time is defined with parameters and activated with a selected digital input The boost time starts running after the digital input has been activated momentarily Boost...

Page 142: ... SAVE 6 Scroll to BOOST TIME with the UP DOWN keys and press EDIT 0 A 0 Hz 0 0 0 0 0 0Hz OFF MENU 00 00 PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 1 OFF MAIN MENU 36 TIMED FUNCTIONS 37 USER LOAD CURVE 40 PROCESS PID SET 1 41 PROCESS PID SET 2 42 EXT TRIM PID PAR GROUPS 36 EXIT SEL 00 00 OFF 3617 STOP DAY 4 3622 BOOST SEL NOT SEL 3623 BOOST TIME 3626 TIMER 1 SRC PARAMETERS EXIT EDIT 00 00 O...

Page 143: ...TIMER 1 SRC Press EXIT to return to the main menu 3623 BOOST TIME PAR EDIT 00 00 00 0 OFF CANCEL NEXT 00 00 3623 BOOST TIME PAR EDIT 00 30 00 900 OFF CANCEL NEXT 00 00 3622 BOOST SEL 3623 BOOST TIME 3626 TIMER 1 SRC NOT SEL 3627 TIMER 2 SRC PARAMETERS EXIT EDIT 00 00 OFF 3626 TIMER 1 SRC PAR EDIT BOOST 16 OFF CANCEL SAVE 00 00 3622 BOOST SEL 3623 BOOST TIME 3626 TIMER 1 SRC BOOST 3627 TIMER 2 SRC ...

Page 144: ... User s Manual Serialcommunications What this chapter contains This chapter contains the information for the serial communications of the ACH550 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 145: ...fer to manuals RBIP 01 BACnet IP Router Module Installation Manual 3AUA0000040168 English and RBIP 01 BACnet IP Router Module User s Manual 3AUA0000040159 English or via a plug in fieldbus adapter EXT FBA module mounted in expansion slot 2 of the drive EXT FBAs must be ordered separately EXT FBAs include LONWORKS Ethernet Modbus TCP EtherNet IP EtherCAT POWERLINK PROFINET IO PROFIBUS DP CANopen De...

Page 146: ...other available control locations such as digital or analogue inputs and the control panel operator keypad or be monitored only drive signals status data and I O Fieldbus controller Other devices Slot 2 X1 28 32 Either a plug in fieldbus adapter module or the standard serial RS485 interface can be used at a time EFB Standard serial link RS485 FBA Fieldbus adapter option Rxxx Artisan Technology Gro...

Page 147: ...Ground terminal he Building Automation Controller minate AGN wire at Reference terminal he Building Automation Controller switch J2 to OFF BUS termination is an active network l Up Pull Down BIAS resistors are on board the ACH550 Drive shield wires together at Drive Not terminate at SCR See Note 5 Reference Common PREFERRED WIRING 3 Conductor with Shield Notes 1 Set switch J2 to OFF ON position wo...

Page 148: ...Router Module Installation Manual 3AUA0000040168 English and RBIP 01 BACnet IP Router Module User s Manual 3AUA0000040159 English Setting up EFB with the Serial Communication assistant To set up EFB follow these steps 1 Press MENU to go to the main menu 2 Select ASSISTANTS with the UP DOWN keys and press ENTER 3 Scroll to Serial Communication and press SEL 4 Select the protocol with the UP DOWN ke...

Page 149: ...ommunicates via an N2 controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 3 FLN The drive communicates via an FLN controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 5 BACNET The drive communicates via a BACnet controller via the RS485 serial link X1 communications terminal See also parameter ...

Page 150: ...on BACnet behavior 0 ABB DRV LIM Operation of the Control Word and Status Word conforms to ABB Drives Profile as used in ACS400 1 DCU PROFILE Operation of Control Status Words conforms to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conforms to ABB Drives Profile as used in ACS600 800 5306 EFB OK MESSAGES 0 65535 Contains a count of valid messages received by the drive Durin...

Page 151: ...rive begins transmitting response to the master request 5310 EFB PAR 10 0 65535 Sets the BACnet MS TP response turn around time in milliseconds 5311 EFB PAR 11 0 65535 Sets together with parameter 5317 EFB PAR 17 BACnet instance IDs For the range 1 to 65535 This parameter sets the ID directly 5317 must be 0 For example the following values set the ID to 49134 5311 49134 and 5317 0 For IDs 65535 Th...

Page 152: ...tomatically established through the 34 pin connector Mounting procedure See the figures on page 148 1 Insert the module carefully into expansion slot 2 of the drive until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs 3 Open the appropriate knockout in the conduit gland box and install the cable clamp gland for the network cable 4 Route the net...

Page 153: ...User s Manual The figure below shows the mounting of the fieldbus module The figure below shows the connecting of the network cable 7 1 2 5 4 6 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 154: ...2 COMM PROT SEL to EXT FBA After the communication is initialized the configuration parameters of the module become available in parameter Group 51 EXT COMM MODULE in the drive Setting up FBA with the Serial Communication assistant is shown below The related parameters are described starting from page 150 Setting up FBA with the Serial Communication assistant To set up FBA follow these steps 1 Pre...

Page 155: ... protocol selected 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also parameter Group 51 EXT COMM MODULE Code Description Range 5101 FBA TYPE Displays the type of the connected fieldbus adapter module 0 NOT DEFINED Module not found or not connected Check chapter Mechanical installation in the fieldbus user s manual and check that parameter 9802 is...

Page 156: ...e drive application program 5130 FILE CONFIG REV 0 0xFFFF Contains the revision of the drive s fieldbus adapter module configuration file Example 1 revision 1 5131 FBA STATUS 0 6 Contains the status of the adapter module 0 IDLE Adapter not configured 1 EXECUT INIT Adapter is initializing 2 TIME OUT A time out has occurred in the communication between the adapter and the drive 3 CONFIG ERROR Adapte...

Page 157: ...ntains the revision of the module s application program Format is xyz where x major revision number y minor revision number z correction number Example 107 revision 1 07 Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 158: ...rt stop and direction commands 10 COMM Assigns the fieldbus Command Word as the source for the start stop and direction commands Bits 0 1 2 of Command Word 1 parameter 0301 activates the start stop and direction commands See the fieldbus user s manual for detailed instructions 1002 EXT2 COMMANDS 0 14 Defines external control location 2 EXT2 the configuration of start stop and direction commands 10...

Page 159: ...reference REF1 8 COMM Defines the fieldbus as the reference source 9 COMM AI1 Defines a fieldbus and analogue input 1 AI1 combination as the reference source See Analogue input reference correction on page 191 10 COMM AI1 Defines a fieldbus and analogue input 1 AI1 combination as the reference source See Analogue input reference correction on page 191 1106 REF2 SELECT 0 19 Selects the signal sourc...

Page 160: ...134 that energises relay 1 relay 6 according to the table below 0 De energise the relay 1 Energise the relay 1402 RELAY OUTPUT 2 0 47 Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 0 47 Defines the event or condition that activates relay 3 what relay output 3 means See 1401 RELAY OUTPUT 1 Par 0134 Binary RO6 RO5 RO4 RO3 R...

Page 161: ... is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that will be converted to an analogue output These parameters content and current min and max settings provide scale and offset adjustment for the output See the figure 1503 AO1 CONTENT MAX Sets the maximum content value Content is the parameter selected by parameter 1501 Maximum value refers to the maxi...

Page 162: ...2 0 10 0 s Defines the filter time constant for AO2 See FILTER AO1 above Code Setting for fieldbus control description Range 1601 RUN ENABLE 6 7 Selects the source of the Run enable signal See the figure on page 214 7 COMM Assigns the fieldbus Command Word as the source for the Run enable signal Bit 6 of Command Word 1 parameter 0301 activates the Run disable signal See the fieldbus user s manual ...

Page 163: ...are stored immediately to permanent memory 0 DONE The value changes automatically when all parameters are saved 1 SAVE Saves altered parameters to the permanent memory 1608 START ENABLE 1 6 7 Selects the source of the Start enable 1 signal See the figure on page 214 Note Start enable functionality differs from the Run enable functionality 7 COMM Assigns the fieldbus Command Word as the source for ...

Page 164: ...18 COMM FAULT FUNC 0 3 Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 CONST SP 7 Displays an alarm 2005 IO COMM and sets the speed using 1208 CONST SPEED 7 This alarm speed remains active until the fieldbus writes a new reference value 3 LAST SPEED Displays an alarm 2005 IO COMM and sets...

Page 165: ...following table Where C Main reference value COMM for values 9 10 and AI1 for values 14 17 B Correcting reference AI1 for values 9 10 and AI2 for values 14 17 Example The figure shows the reference source curves for value settings 9 10 and 14 17 where C 25 P 4012 SETPOINT MIN 0 P 4013 SETPOINT MAX 0 B varies along the horizontal axis 4014 FBK SEL 1 13 Defines the PID controller feedback actual sig...

Page 166: ...UT 1 7 Defines the source for actual value 2 ACT2 6 COMM ACT 1 Uses value of signal 0158 PID COMM VALUE 1 for ACT2 Value is not scaled 7 COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT2 Value is not scaled Code Description Range 4110 4114 4116 4117 These parameters belong to PID parameter set 2 The operation is analogous with set 1 parameters 4010 4014 4016 and 4017 Code Description ...

Page 167: ... The table below defines the fault codes for each fault name Fault name in control panel Drive fault code Fieldbus fault code OVERCURRENT 1 2310h DC OVERVOLT 2 3210h DEV OVERTEMP 3 4210h SHORT CIRC 4 2340h DC UNDERVOLT 6 3220h AI1 LOSS 7 8110h AI2 LOSS 8 8110h MOT OVERTEMP 9 4310h PANEL LOSS 10 5300h ID RUN FAIL 11 FF84h MOTOR STALL 12 7121h EXT FAULT 1 14 9000h EXT FAULT 2 15 9001h EARTH FAULT 16...

Page 168: ... 203 6100h DSP STACK ERROR 204 6100h CB ID ERROR 206 5000h EFB LOAD ERROR 207 6100h PAR HZRPM 1000 6320h PAR PFA REF NEG 1001 6320h PAR AI SCALE 1003 6320h PAR AO SCALE 1004 6320h PAR PCU 2 1005 6320h PAR EXT RO 1006 6320h PAR FIELDBUS MISSING 1007 6320h PAR PFA MODE 1008 6320h PAR PCU 1 1009 6320h PAR PFA OVERRIDE 1010 6320h PAR OVERRIDE 1011 6320h PAR PFA IO 1 1012 6320h PAR PFA IO 2 1013 6320h ...

Page 169: ...164 Serial communications ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 170: ...P DIR Defines external sources for commands that enable start stop and direction changes Locks direction or enables direction control Group 11 REFERENCE SELECT Defines how the drive selects between command sources Group 12 CONSTANT SPEEDS Defines a set of constant speeds Group 13 ANALOGUE INPUTS Defines the limits and filtering for analogue inputs Group 14 RELAY OUTPUTS Defines the conditions whic...

Page 171: ...Y Defines the content for control panel display Group 35 MOTOR TEMP MEAS Defines motor overheating detection and reporting Group 36 TIMED FUNCTIONS Defines timed functions Group 37 USER LOAD CURVE Defines user adjustable load curves Group 40 PROCESS PID SET 1 Defines a process PID control operation mode for the drive Group 41 PROCESS PID SET 2 Defines a process PID control operation mode for the d...

Page 172: ...e load analyzer for analyzing the customer s process and sizing the drive and the motor Group 81 PFA CONTROL Defines pump and fan alternation mode of operation Group 98 OPTIONS Configures options for drive Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 173: ...rameter values as defined by the downloaded FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives The FlashDrop allows easy customizing of the parameter list e g selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English 1 USER S1 SAVE 3 USER ...

Page 174: ...m speed 9905 MOTOR NOM VOLT 200 600 V Defines the nominal motor voltage Must equal the value on the motor rating plate Sets the maximum drive output voltage supplied to the motor The ACH550 cannot supply the motor with a voltage greater than the mains voltage 9906 MOTOR NOM CURR type dependent Defines the nominal motor current Must equal the value on the motor rating plate Range allowed 0 2 2 0 IN...

Page 175: ...r 9904 1 VECTOR SPEED or 9904 3 SCALAR FREQ and 2101 3 SCALAR FLYST or 5 FLY BOOST Note Motor models work with internal parameters and user defined motor parameters In creating a model the drive does not change any user defined parameters 0 OFF IDMAGN Disables the Motor Id Run creation process Does not disable the operation of a motor model 1 ON Enables a Motor Id Run at the next start command Aft...

Page 176: ... phi power factor The parameter improves performance especially with high efficiency motors 0 IDENTIFIED Drive identifies the cos phi automatically by estimation 0 01 0 97 The user can enter the value used as the cos phi Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 177: ...103 OUTPUT FREQ 0 0 500 0 Hz Frequency Hz applied to the motor Also shown by default in the OUTPUT display 0104 CURRENT type dependent Motor current as measured by the ACH550 Also shown by default in the OUTPUT display 0105 TORQUE 200 200 Output torque Calculated value of torque on motor shaft in of the motor nominal torque 0106 POWER type dependent Measured motor power in kW 0107 DC BUS VOLTAGE 0...

Page 178: ...e UP and DOWN keys simultaneously when in the Parameters mode 0116 APPL BLK OUTPUT 0 100 0 600 for torque Application block output signal Value is from either PFA control if PFA Control is active or parameter 0112 EXTERNAL REF 2 0118 DI 1 3 STATUS 000 111 0 7 decimal Status of the three digital inputs Status is displayed as a binary number 1 indicates that the input is activated 0 indicates that t...

Page 179: ...ontroller setpoint signal 4007 4107 Units and scale defined by PID parameters 0129 PID 2 SETPNT unit and scale defined by par 4206 and 4207 PID2 controller setpoint signal Units and scale defined by PID parameters 0130 PID 1 FBK unit and scale defined by par 4006 4106 and PID1 controller feedback signal 4007 4107 Units and scale defined by PID parameters 0131 PID 2 FBK unit and scale defined par 4...

Page 180: ... Defined by parameters in Group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 Defined by parameters in Group 34 PANEL DISPLAY 0140 RUN TIME 0 00 499 99 kh Drive s accumulated running time in thousands of hours kh Cannot be reset 0141 MWH COUNTER 0 65535 MWh Drive s accumulated power consumption in megawatt hours Cannot be reset 0142 REVOLUTION CNTR 0 65535 Mrev Motor s accumulated revolut...

Page 181: ...for PID control PID1 and PID2 0174 SAVED KWH 0 0 999 9 kWh Energy saved in kWh compared to the energy used when the load is connected directly to the supply See the note on page 293 The counter value is accumulated till it reaches 999 9 after which the counter rolls over and starts again from 0 0 and the counter value of signal 0175 is incremented by one Can be reset with parameter 4509 ENERGY RES...

Page 182: ...s all energy calculators at the same time Local energy price is set with parameter 4502 ENERGY PRICE See Group 45 ENERGY SAVING 0177 SAVED AMOUNT 2 0 65535 Energy saved in local currency in thousand currency units Eg value 5 means 5000 currency units See the note on page 293 The counter value is accumulated till it reaches 65535 the counter does not roll over See parameter 0176 SAVED AMOUNT 1 0178...

Page 183: ...st be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 display 0001 All zeros and a 1 in Bit 15 display 8000 0302 FB CMD WORD 2 Read only copy of the Fieldbus Command Word 2 See parameter 0301 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF 2 REVERSE START_DISABLE1 3 LOCAL START_DI...

Page 184: ... Code Description Range Bit 0303 FB STS WORD 1 0304 FB STS WORD 2 0 READY ALARM 1 ENABLED NOTICE 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 ZERO_SPEED CTL_MODE 5 ACCELERATE Reserved 6 DECELERATE Reserved 7 AT_SETPOINT CPY_CTL 8 LIMIT CPY_REF1 9 SUPERVISION CPY_REF2 10 REV_REF REQ_CTL 11 REV_ACT REQ_REF1 12 PANEL_LOCAL REQ_REF2 13 FIELDBUS_LOCAL REQ_REF2EXT 14 EXT2_ACT ACK_STARTINH 15 FAULT ACK_OFF_IL...

Page 185: ... Fault Word 3 See parameter 0305 Code Description Range Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS Reserved Reserved 7 AI2 LOSS OVERSPEED Reserved 8 MOT OVERTEMP Reserved ...

Page 186: ...0001 All zeros and a 1 in Bit 15 display 8000 0309 ALARM WORD 2 Read only copy of the ALARM WORD 2 See parameter 0308 Code Description Range Bit 0308 ALARM WORD 1 0309 ALARM WORD 2 0 OVERCURRENT OFF BUTTON 1 OVERVOLTAGE PID SLEEP 2 UNDERVOLTAGE ID RUN 3 DIR LOCK OVERRIDE 4 IO COMM START ENABLE 1 MISSING 5 AI1 LOSS START ENABLE 2 MISSING 6 AI2 LOSS EMERGENCY STOP 7 PANEL LOSS Reserved 8 DEVICE OVER...

Page 187: ...was not set 0403 FAULT TIME 2 time hh mm ss Time at which the last fault occurred Either as Real time in format hh mm ss if real time clock is operating The time since power on less the whole days reported in 0402 in format hh mm ss if real time clock is not used or was not set 0404 SPEED AT FLT Motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT Frequency Hz at the time the last ...

Page 188: ... PREVIOUS FAULT 1 as par 0401 Fault code of the second last fault Read only 0413 PREVIOUS FAULT 2 as par 0401 Fault code of the third last fault Read only Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 189: ... de activated Stop Direction control requires parameter 1003 3 REQUEST is through digital input DI2 DI2 activated Reverse DI2 de activated Forward 3 DI1P 2P Three wire Start Stop Start Stop commands are through momentary push buttons the P stands for pulse Start is through a normally open push button connected to digital input DI1 In order to start the drive the digital input DI2 must be activated...

Page 190: ...o wire Start Stop Direction Start Stop is through digital input DI6 DI6 activated Start DI6 de activated Stop Direction control requires parameter 1003 3 REQUEST is through digital input DI5 DI5 activated Reverse DI5 de activated Forward 8 KEYPAD control panel Start Stop and Direction commands are through the control panel when EXT1 is active Direction control requires parameter 1003 3 REQUEST 9 D...

Page 191: ...s See parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 3 Defines the control of motor rotation direction 1 FORWARD Rotation is fixed in the forward direction 2 REVERSE Rotation is fixed in the reverse direction 3 REQUEST Rotation direction can be changed on command Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 192: ... REF1 Hz rpm Reference type depends on parameter 9904 MOTOR CTRL MODE Speed reference rpm if 9904 1 VECTOR SPEED Frequency reference Hz if 9904 3 SCALAR FREQ 2 REF2 REF1 Panel REF1 P1101 REF1 REF2 PANEL Hand Auto Selection HAND AUTO P1107 P1108 P1106 0 17 Panel REF 2 PID 1 OUT REF 2 P1102 EXT 1 EXT 2 P1104 P1105 G12 Const Speed P1103 Panel REF 1 DI AI EXT1 P1107 P1108 P1106 0 17 19 19 G12 Const Sp...

Page 193: ...tart Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control word Bit 5 of Command Word 1 parameter 0301 defines the active external control location EXT1 or EXT2 See the fieldbus user s manual for detailed instructions 9 TIMER 1 Assigns control to EXT1 or EXT2 ...

Page 194: ... maximum using parameter 1105 Requires parameter 1003 3 REQUEST WARNING Because the low end of the reference range commands full reverse operation do not use 0 V as the lower end of the reference range Doing so means that if the control signal is lost which is a 0 V input the result is full reverse operation Instead use the following set up so that loss of the analogue input triggers a fault stopp...

Page 195: ... 1 AI1 combination as the reference source See Analogue input reference correction on page 191 11 DI3U 4D RNC Same as DI3U 4D R above except that Changing the control source EXT1 to EXT2 EXT2 to EXT1 LOC to REM does not copy the reference 12 DI3U 4D NC Same as DI3U 4D above except that Changing the control source EXT1 to EXT2 EXT2 to EXT1 LOC to REM does not copy the reference Stop command resets ...

Page 196: ...ample The figure shows the reference source curves for value settings 9 10 and 14 17 where C 25 P 4012 SETPOINT MIN 0 P 4013 SETPOINT MAX 0 B varies along the horizontal axis 1104 REF1 MIN 0 500 Hz 0 30000 rpm Sets the minimum for external reference 1 The minimum analogue input signal as a percentage of the full signal in volts or amperes corresponds to REF1 MIN in Hz rpm Parameter 1301 MINIMUM AI...

Page 197: ... or amperes corresponds to REF1 MAX in Hz rpm Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analogue input signal Code Description Range Ext ref Analogue P 1105 P 1104 P 1301 or P 1302 or input signal P 1301 or P 1302 or input signal Analogue Ext ref P 1304 P 1305 P 1304 P 1305 MAX MIN P 1105 P 1104 MAX MIN Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE...

Page 198: ...m analogue input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 REF2 MAX 0 100 0 600 for torque Sets the maximum for external reference 2 The maximum analogue input signal in volts or amperes corresponds to REF2 MAX in Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum...

Page 199: ...iption Range 1201 CONST SPEED SEL 14 19 Defines the digital inputs used to select constant speeds See general comments in the introduction 0 NOT SEL Disables the constant speed function 1 DI1 Selects constant speed 1 with digital input DI1 Digital input activated constant speed 1 activated 2 6 DI2 DI6 Selects constant speed 1 with digital input DI2 DI6 See above 7 DI1 2 Selects one of three consta...

Page 200: ...lects constant speed 1 constant speed 2 or the external reference depending on the state of eg timer 1 if the parameter value is 15 TIMER 1 timer 3 if the parameter value is 17 TIMER 3 etc and the constant speed mode See parameter 1209 and Group 36 TIMED FUNCTIONS 19 TIMER 1 2 Selects a constant speed or the external reference depending on the state of timers 1 and 2 and the constant speed mode Se...

Page 201: ...elects one of seven constant speeds 1 7 using DI1 DI2 and DI3 Inverse operation uses three digital inputs as defined below 0 DI de activated 1 DI activated 13 DI3 4 5 INV Selects one of seven constant speeds 1 7 using DI3 DI4 and DI5 See above DI1 2 3 INV for code 14 DI4 5 6 INV Selects one of seven constant speeds 1 7 using DI4 DI5 and DI6 See above DI1 2 3 INV for code Code Description Range DI1...

Page 202: ...epend on parameter 9904 MOTOR CTRL MODE Range 0 30000 rpm when 9904 1 VECTOR SPEED Range 0 500 Hz when 9904 3 SCALAR FREQ 1203 1208 CONST SPEED 2 CONST SPEED 7 0 30000 rpm 0 500 Hz Each sets a value for a constant speed See CONST SPEED 1 above Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 203: ... 2 3 4 If parameter 1201 15 18 TIMER 1 4 selects constant speed 1 when timer 1 4 is not active and selects constant speed 2 if it is active If parameter 1201 19 TIMER 1 2 selects constant speed 1 when no timer is active selects constant speed 2 when only timer 1 is active selects constant speed 3 when only timer 2 is active and selects constant speed 4 when both timers 1 and 2 are active Code Desc...

Page 204: ...e minimum analogue input value to 4 mA Configure the analogue input for 0 20 mA current signal Calculate the minimum 4 mA as a percentage of the full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 100 Defines the maximum value of the analogue input Define value as a percentage of the full analogue signal range The maximum analogue input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See th...

Page 205: ... Defines the maximum value of the analogue input See MAXIMUM AI1 above 1306 FILTER AI2 0 10 s Defines the filter time constant for analogue input 2 AI2 See FILTER AI1 above Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 206: ...TARTED Energise the relay when the drive receives a start command even if Run enable signal is not present De energise the relay when the drive receives a stop command or a fault occurs 8 SUPRV1 OVER Energise the relay when the first supervised parameter 3201 exceeds the limit 3203 See Group 32 SUPERVISION 9 SUPRV1 UNDER Energise the relay when the first supervised parameter 3201 drops below the l...

Page 207: ...perature alarm or fault occurs 24 UNDERVOLTAGE Energise the relay when an undervoltage alarm or fault occurs 25 AI1 LOSS Energise the relay when AI1 signal is lost 26 AI2 LOSS Energise the relay when AI2 signal is lost 27 MOTOR TEMP Energise the relay when a motor overtemperature alarm or fault occurs 28 STALL Energise the relay when a stall alarm or fault exists 30 PID SLEEP Energise the relay wh...

Page 208: ...en the cooling fan counter is triggered 42 MNT TRIG REV Energise the relay when the revolutions counter is triggered 43 MNT TRIG RUN Energise the relay when the run time counter is triggered 44 MNT TRIG MWH Energise the relay when the power consumption counter is triggered 45 OVERRIDE Energise the relay when override is activated 46 START DELAY Energise relay when a start delay is active 47 USER L...

Page 209: ... Defines the switch on delay for relay 2 See RO 1 ON DELAY 1407 RO 2 OFF DELAY 0 3600 s Defines the switch off delay for relay 2 See RO 1 OFF DELAY 1408 RO 3 ON DELAY 0 3600 s Defines the switch on delay for relay 3 See RO 1 ON DELAY 1409 RO 3 OFF DELAY 0 3600 s Defines the switch off delay for relay 3 See RO 1 OFF DELAY 1410 1412 RELAY OUTPUT 4 6 0 47 Defines the event or condition that activates...

Page 210: ...DELAY 0 3600 s Defines the switch off delay for relay 5 See RO 1 OFF DELAY 1417 RO 6 ON DELAY 0 3600 s Defines the switch on delay for relay 6 See RO 1 ON DELAY 1418 RO 6 OFF DELAY 0 3600 s Defines the switch off delay for relay 6 See RO 1 OFF DELAY Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 211: ...3 or 1509 that is less than the content minimum value parameter 1502 or 1508 results in an inverted output filtered Code Description Range 1501 AO1 CONTENT SEL 99 178 Defines the content for analogue output AO1 99 EXCITE PTC Provides a current source for sensor type PTC Output 1 6 mA See Group 35 MOTOR TEMP MEAS 100 EXCITE PT100 Provides a current source for sensor type PT100 Output 9 1 mA See Gro...

Page 212: ...onverted to an analogue output 1504 MINIMUM AO1 0 0 20 0 mA Sets the minimum output current 1505 MAXIMUM AO1 0 0 20 0 mA Sets the maximum output current 1506 FILTER AO1 0 0 10 0 s Defines the filter time constant for AO1 The filtered signal reaches 63 of a step change within the time specified See the figure for parameter 1303 1507 AO2 CONTENT SEL 99 178 Defines the content for analogue output AO2...

Page 213: ...UM AO2 0 20 0 mA Sets the minimum output current See MINIMUM AO1 above 1511 MAXIMUM AO2 0 20 0 mA Sets the maximum output current See MAXIMUM AO1 above 1512 FILTER AO2 0 10 0 s Defines the filter time constant for AO2 See FILTER AO1 above Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 214: ...DI1 as the Run enable signal This digital input must be de activated for Run enable If this digital input activates the drive will coast to stop and not start until the Run enable signal resumes 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the Run enable signal See DI1 INV above 1602 PARAMETER LOCK 0 2 Determines if the control panel operator keypad can change parameter values ...

Page 215: ...reset source Activating the digital input resets the drive 2 6 DI2 DI6 Defines digital input DI2 DI6 as a fault reset source See DI1 above 7 START STOP Defines the Stop command as a fault reset source Do not use this option when fielbus communication provides the start stop and direction commands 8 COMM Defines the fieldbus as a fault reset source The Command Word is supplied through fieldbus comm...

Page 216: ...keypad as the only control for changing User Parameter Sets using parameter 9902 1 DI1 Defines digital input DI1 as a control for changing User Parameter Sets The drive loads User Parameter Set 1 on the falling edge of the digital input The drive loads User Parameter Set 2 on the rising edge of the digital input The User Parameter Set changes only when the drive is stopped 2 6 DI2 DI6 Defines digi...

Page 217: ...ssible until the drive is set to the AUTO mode It is not until then that LOCAL LOCK becomes effective disabling changing from from the AUTO mode to the OFF or HAND mode by pressing the OFF or HAND key 1 DI1 Defines digital input DI1 as the control for setting the local lock Activating the digital input locks out local control De activating the digital input enables the HAND selection 2 6 DI2 DI6 D...

Page 218: ...nality 0 NOT SEL Allows the drive to start without an external Start enable signal 1 DI1 Defines digital input DI1 as the Start enable 1 signal This digital input must be activated for Start enable 1 signal If the voltage drops and de activates this digital input the drive will coast to stop and show alarm 2021 on the control panel display The drive will not start until Start enable 1 signal resum...

Page 219: ...RE LAY OUTPUTS DAMPER STATUS RUN ENABLE SIGNAL from the damper end switch when the damper is fully opened parameter 1601 MOTOR STATUS Damper open Damper closing time Damper closed Relay energised Damper closed Acceleration time par 2202 Damper opening time Drive started Relay de energised Drive coasts to stop Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg c...

Page 220: ... as the Start enable 2 signal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the Start enable 2 signal Bit 3 of Command Word 2 parameter 0302 activates the Start disable 2 signal See the fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the Start enable 2 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6...

Page 221: ... 31 LOAD FD SET 0 DEFAULT Complete long and short parameter lists are shown 1 FLASHDROP FlashDrop parameter list is shown Does not include short parameter list Parameters that are hidden by the FlashDrop device are not visible 1612 FAN CONTROL 0 AUTO 1 ON Selects drive cooling fan control Can be used to mitigate DC voltage fluctuations 0 AUTO Fan is controlled automatically default 1 ON Fan is alw...

Page 222: ...omatically and continues normally after override mode In the HAND mode the drive returns to the OFF mode When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignores all commands from communication links Drive ignores all digital inputs except override activation deactivation Run enable and Start enable Drive displays alarm message 2020 OVERRIDE The following ...

Page 223: ... Disable the override mode P 1705 2 If needed load the override parameter set P 9902 3 Change the parameters as needed except group 17 4 Change the parameters in group 17 as needed Digital input for override mode P 1701 Frequency or speed reference P 1702 or P 1703 5 Enter the pass code P 1704 6 Enable the override mode P 1705 The drive replaces the override parameter set with new values of all pa...

Page 224: ...ALAR FREQ 3 1703 OVERRIDE SPEED 0 30 000 rpm Defines a preset speed for the override The direction of rotation is defined by parameter 1003 Note Set this value if motor control mode parameter 9904 is VECTOR SPEED 1 1704 OVERRIDE PASS CODE 0 65535 Entering the correct pass code unlocks parameter 1705 for one change Enter the pass code always before changing the value of parameter 1705 See parameter...

Page 225: ...he reverse direction 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the override direction signal See DI1 INV above 1707 OVERRIDE REF 1 CONSTANT 2 PID Selects the source of the override reference 1 CONSTANT Selects a preset frequency or speed for the override The frequency value is defined by parameter 1702 OVERRIDE FREQ and the speed value by parameter 1703 OVERRIDE SPEED 2 PID ...

Page 226: ...wo ranges one positive and one negative A negative minimum speed value defines one speed range See the figure 2002 MAXIMUM SPEED 0 30000 rpm Defines the maximum speed rpm allowed 2003 MAX CURRENT depends on drive type Defines the maximum output current A supplied by the drive to the motor P 2001 P 2002 Speed P 2001 P 2002 P 2002 P 2001 Speed range allowed Speed range allowed Speed range allowed Ti...

Page 227: ... controller 1 ENABLE TIME Enables controller with a 500 ms time limit for the operation 2 ENABLE Enables controller without a maximum time limit for the operation 2007 MINIMUM FREQ 500 500 Hz Defines the minimum limit for the drive output frequency A positive or zero minimum speed value defines two ranges one positive and one negative A negative minimum speed value defines one speed range See the ...

Page 228: ...ee DI1 INV above 2014 MAX TORQUE SEL 6 7 Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE 1 as the maximum limit used 1 DI1 Defines digital input DI1 as the control for selecting the maximum limit used Activating the digital input selects MAX TORQUE 2 value De activating the digital input selects MAX T...

Page 229: ...r nominal torque 2017 MAX TORQUE 1 0 600 0 Sets the first maximum limit for torque Value is a percentage of the motor nominal torque 2018 MAX TORQUE 2 0 600 0 Sets the second maximum limit for torque Value is a percentage of the motor nominal torque Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 230: ... away torque SCALAR FREQ mode Magnetises the motor within the time determined by the parameter 2103 DC MAGN TIME using DC current The normal control is released exactly after the magnetising time 3 SCALAR FLYST Selects the flying start mode SCALAR FREQ mode only The drive will automatically select the correct output frequency to start a rotating motor Useful if the motor is already rotating and th...

Page 231: ...e motor excessively 2104 DC HOLD CTL 0 NOT SEL 2 DC BRAKING Selects whether DC current is used for braking 0 NOT SEL Disables the DC current operation 2 DC BRAKING Enables the DC injection braking Enables DC injection braking after modulation has stopped If parameter 2102 STOP FUNCTION is 1 COAST braking is applied after start is removed If parameter 2102 STOP FUNCTION is 2 RAMP braking is applied...

Page 232: ...tivating the digital input issues an Emergency stop command De activating the digital input removes the Emergency stop command 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for the Emergency stop command See DI1 above 1 DI1 INV Defines an inverted digital input DI1 as the control for the Emergency stop command De activating the digital input issues an Emergency stop command Activating t...

Page 233: ...input DI2 DI6 as the control for ramp pair selection See DI1 above 7 COMM Defines bit 10 of Command Word 1 parameter 0301 as the control for ramp pair selection The command word is supplied through fieldbus communication 1 DI1 INV Defines an inverted digital input DI1 as the control for ramp pair selection De activating the digital input selects ramp pair 2 Activating the digital input selects ram...

Page 234: ... acceleration deceleration ramps for ramp pair 1 2205 ACCELER TIME 2 0 0 1800 s Sets the acceleration time for zero to maximum frequency for ramp pair 2 See 2202 ACCELER TIME 1 2206 DECELER TIME 2 20 0 1800 s Sets the deceleration time for maximum frequency to zero for ramp pair 2 See 2203 DECELER TIME 1 2207 RAMP SHAPE 2 0 LINEAR 0 0 1000 0 s Selects the shape of the acceleration deceleration ram...

Page 235: ... digital input DI2 DI6 as the control for forcing the speed to 0 See DI1 above 7 COMM Defines bit 13 of the Command Word 1 as the control for forcing the speed to 0 The command word is supplied through fieldbus communication The Command Word is parameter 0301 1 DI1 INV Defines inverted digital input DI1 as the control for forcing the speed to 0 De activating the digital input forces the speed to 0...

Page 236: ...troller Larger values may cause speed oscillation The figure shows the speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the proportional gain Kp Gain 1 TI Integration time 0 TD Derivation time 0 Controller Error value Controller output e Error value output Kp e t Artisan Technology Group Quality Instrumentation Gua...

Page 237: ...rect continuous errors faster Control becomes unstable if the integration time is too short The figure shows the speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the integration time Code Description Range TI Controller output Kp e Kp e e Error value Kp Gain 1 TI Integration time 0 TD Derivation time 0 t Artisan Te...

Page 238: ...If the derivation time is set to zero the controller works as a PI controller otherwise as a PID controller The figure below shows the speed controller output after an error step when the error remains constant Code Description Range TI Kp e Error value Controller output e Error value Kp TD Δe Ts Kp e Kp Gain 1 TI Integration time 0 TD Derivation time 0 Ts Sample time period 2 ms Δe Error value ch...

Page 239: ...ION TIME describes the principle of the derivative action Rule of thumb Set this parameter between 50 and 100 of the sum of the mechanical time constants for the motor and the driven machine The figure shows the speed responses when a high inertia load is accelerated along a ramp Code Description Range No acceleration compensation t Speed reference Actual speed Acceleration compensation t Artisan ...

Page 240: ...autotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the rated speed Change the autotuning parameter 2305 to ON The drive Accelerates the motor Calculates values for proportional gain and integration time Changes parameters 2301 and 2302 to these values Resets 2305 to OFF Code Description Range Artisan Technology G...

Page 241: ... to be 18 23 Hz and 46 52 Hz Set 2501 CRIT SPEED SEL 1 Set 2502 CRIT SPEED 1 LO 18 Hz Set 2503 CRIT SPEED 1 HI 23 Hz Set 2504 CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 CRIT SPEED 1 LO 0 30000 rpm 0 500 Hz Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR FREQ in which cas...

Page 242: ...00 Hz Sets the maximum limit for critical speed range 2 See parameter 2503 2506 CRIT SPEED 3 LO 0 30000 rpm 0 500 Hz Sets the minimum limit for critical speed range 3 See parameter 2502 2507 CRIT SPEED 3 HI 0 30000 rpm 0 500 Hz Sets the maximum limit for critical speed range 3 See parameter 2503 Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www ar...

Page 243: ... faster deceleration by raising the level of magnetisation in the motor when needed instead of limiting the deceleration ramp By increasing the flux in the motor the energy of the mechanical system is changed to thermal energy in the motor The flux braking works in vector control mode only i e when parameter 9904 MOTOR CTRL MODE 1 VECTOR SPEED 0 OFF Disables the feature 1 ON Enables the feature 12...

Page 244: ...eakaway torque 2604 IR COMP FREQ 0 100 Sets the frequency at which IR compensation is 0 V in of motor frequency 2605 U F RATIO 1 LINEAR 2 SQUARED Selects the form for the U f voltage to frequency ratio below field weakening point 1 LINEAR Preferred for constant torque applications 2 SQUARED Preferred for centrifugal pump and fan applications SQUARED is more silent for most operating frequencies Co...

Page 245: ...hest possible switching frequency at a specific operating point Higher switching frequency results in lower acoustic noise In multimotor systems do no disable set OFF the function 0 OFF The function is disabled 1 ON The switching frequency is limited according to the figure 2608 SLIP COMP RATIO 0 200 Sets gain for slip compensation in A squirrel cage motor slips under load Increasing the frequency...

Page 246: ... ENABLE Enables or disables the DC voltage stabilizer The DC stabilizer is used in scalar control mode to prevent possible voltage oscillations in the drive DC bus caused by motor load or weak supply network In case of voltage variation the drive tunes the frequency reference to stabilize the DC bus voltage and therefore the load torque oscillation 0 DISABLE Disables DC stabilizer 1 ENABLE Enables...

Page 247: ...e trigger point for the motor s accumulated revolutions counter Value is compared to parameter 2904 value 0 Disables the trigger 2904 REVOLUTION ACT 0 6553 Mrev Defines the actual value of the motor s accumulated revolutions counter When parameter 2903 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2903 a maintenance ...

Page 248: ... USER MWh ACT 0 0 6553 5 MWh Defines the actual value of the drive s accumulated power consumption in megawatt hours counter When parameter 2907 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2907 a maintenance notice is displayed on the panel 0 0 Resets the parameter Code Description Range Artisan Technology Group Qu...

Page 249: ...an alarm 2006 AI1 LOSS or 2007 AI2 LOSS and sets the speed using 1208 CONST SPEED 7 3 LAST SPEED Displays an alarm 2006 AI1 LOSS or 2007 AI2 LOSS and sets the speed using the last operating level This value is the average speed over the last 10 seconds WARNING If you select CONST SP 7 or LAST SPEED make sure that continued operation is safe when the analogue input signal is lost 3002 PANEL COMM ER...

Page 250: ... EXT FAULT 1 and the drive coasts to stop 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the external fault input See DI1 INV above 3004 EXTERNAL FAULT 2 6 6 Defines the External Fault 2 signal input and the drive response to an external fault See parameter 3003 above 3005 MOT THERM PROT 0 2 Defines the drive response to motor overheating 0 NOT SEL No response and or motor therma...

Page 251: ...uirements for NEMA class motors use the rule of thumb MOTOR THERM TIME equals 35 times t6 where t6 in seconds is specified by the motor manufacturer as the time that the motor can safely operate at six times its rated current The thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Code Description Range Temp rise 100 63 P 3006 Motor ...

Page 252: ...ase the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 115 127 100 3008 ZERO SPEED LOAD 25 150 Sets the maximum allowable current at zero speed Value is relative to 9906 MOTOR NOM CURR 3009 BREAK POINT FREQ 1 250 Hz Sets the break point frequency for the m...

Page 253: ...l region for the time set by 3012 STALL TIME The drive coasts to stop A fault indication is displayed 2 ALARM When the drive operates in the stall region for the time set by 3012 STALL TIME An alarm indication is displayed The alarm disappears when the drive is out of the stall region for half the time set by parameter 3012 STALL TIME Code Description Range 60 s 3 5 IO Output current IN Nominal mo...

Page 254: ...alarm 2005 IO COMM and sets the speed using 1208 CONST SPEED 7 This alarm speed remains active until the fieldbus writes a new reference value 3 LAST SPEED Displays an alarm 2005 IO COMM and sets the speed using the last operating level This value is the average speed over the last 10 seconds This alarm speed remains active until the fieldbus writes a new reference value WARNING If you select CONS...

Page 255: ...oring detects problems 3024 CB TEMP FAULT 0 DISABLE 1 ENABLE Defines the drive response to control board overheating Not for drives with an OMIO control board 0 DISABLE No response 1 ENABLE Displays a fault 37 CB OVERTEMP and the drive coasts to stop 3028 EARTH FAULT LVL 1 LOW 2 MEDIUM 3 HIGH Defines detection level for ground earth fault See Correcting faults fault 16 EARTH FAULT Note Parameter 3...

Page 256: ...me The last is reset only if the value for 3101 NUMBER OF TRIALS is 3 or more 3102 TRIAL TIME 1 0 600 0 s Sets the time period used for counting and limiting the number of resets See 3101 NUMBER OF TRIALS 3103 DELAY TIME 0 0 120 0 s Sets the delay time between a fault detection and attempted drive restart If DELAY TIME zero the drive resets immediately 3104 AR OVERCURRENT 0 DISABLE 1 ENABLE Sets t...

Page 257: ...atic reset Automatically resets the fault AI MIN after the delay set by 3103 DELAY TIME and the drive resumes normal operation WARNING When the analogue input signal is restored the drive may restart even after a long stop Make sure that automatic long delayed starts will not cause physical injury and or damage equipment 3108 AR EXTERNAL FLT 0 DISABLE 1 ENABLE Sets the automatic reset for external...

Page 258: ...gnal exceeds a given limit The relay remains active until the supervised value drops below the low limit Case B Parameter 1401 RELAY OUTPUT 1 or 1402 RELAY OUTPUT 2 etc value is SUPRV1 UNDER or SUPRV2 UNDER Use for monitoring when if the supervised signal falls below a given limit The relay remains active until the supervised value rises above the high limit LO HI Operating data supervision using ...

Page 259: ...3 SUPERV 1 LIM HI Sets the high limit for the first supervised parameter See 3201 SUPERV 1 PARAM above 3204 SUPERV 2 PARAM 101 178 Selects the second supervised parameter See 3201 SUPERV 1 PARAM above Code Description Range Value of supervised parameter Case A 0 Energised 1 0 HI 3203 LO 3202 Case B Energised 1 t t t LO 3202 HI 3203 Value of supervised parameter Case A 0 Energised 1 0 Case B Energi...

Page 260: ... 3204 SUPERV 2 PARAM above 3207 SUPERV 3 PARAM 101 178 Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Sets the low limit for the second supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Sets the high limit for the third supervised parameter See 3207 SUPERV 3 PARAM above Code Description Range Artisan Technology Group Quality Instrume...

Page 261: ... date yy ww 3304 DRIVE RATING XXXY Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 A Y The voltage rating of the drive where Y 2 indicates a 208 240 V rating and Y 4 indicates a 380 480...

Page 262: ...ut mode Any parameter number in Group 01 OPERATING DATA can be selected Using the following parameters the display value can be scaled converted to convenient units and or displayed as a bar graph The figure identifies selections made by parameters in this group 100 NOT SELECTED First parameter not displayed 101 178 Displays parameter 0101 0178 If parameter does not exist the display shows n a 7 A...

Page 263: ... FORM 9 DIRECT 3403 SIGNAL1 MAX Defines the maximum expected value for the first display parameter Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3404 OUTPUT1 DSP FORM 0 9 Defines the decimal point location for the first display parameter Enter the number of digits desired to the right of the decimal point See the table for an example using pi 3 14159 Code Description ...

Page 264: ...or the second display parameter See parameter 3403 3411 OUTPUT2 DSP FORM 0 9 Defines the decimal point location for the second display parameter See parameter 3404 3412 OUTPUT2 UNIT 0 127 Selects the units used for the second display parameter See parameter 3405 Code Description Range 0 NO UNIT 9 C 18 MWh 27 ft 36 l s 45 Pa 54 lb m 63 Mrev 1 A 10 lb ft 19 m s 28 MGD 37 l min 46 GPS 55 lb h 64 d 2 ...

Page 265: ...parameter See parameter 3402 3417 SIGNAL3 MAX Defines the maximum expected value for the third display parameter See parameter 3403 3418 OUTPUT3 DSP FORM 0 9 Defines the decimal point location for the third display parameter See parameter 3404 3419 OUTPUT3 UNIT 0 127 Selects the units used for the third display parameter See parameter 3405 3420 OUTPUT3 MIN Sets the minimum value displayed for the ...

Page 266: ...ons are shown below WARNING IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non conductive or conductive but not connected to the protective ground earth Motor T AI1 AGND AO1 AGND One sensor 3 3 nF T T T AI1 AGND AO1 AGND Motor Three sensors 3 3 nF Artisan Technology Group Quality Instrumentation Gua...

Page 267: ...se an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figures below show thermistor relay and PTC sensor connections using a digital input At the motor end the cable shield should be grounded through eg a 3 3 nF capacitor If this is not possible leave the shield unconnected For other faults or for anticipating motor overheatin...

Page 268: ...iguration uses two PT100 sensors Operation is the same as for above 1 x PT100 3 3 x PT100 Sensor configuration uses three PT100 sensors Operation is the same as for above 1 x PT100 4 PTC Sensor configuration uses one PTC The analogue output feeds a constant current through the sensor The resistance of the sensor increases sharply as the motor temperature rises over the PTC reference temperature Tr...

Page 269: ...is 1 the motor is overheated See the connection figures on page 262 3502 INPUT SELECTION 1 8 Defines the input used for the temperature sensor 1 AI1 PT100 and PTC 2 AI2 PT100 and PTC 3 8 DI1 DI6 Thermistor and PTC 3503 ALARM LIMIT 10 200 C Defines the alarm limit for 0 5000 ohm the motor temperature measurement 0 1 At motor temperatures above this limit the drive displays an alarm 2010 MOTOR TEMP ...

Page 270: ... START TIME 1 3603 STOP TIME 1 3604 START DAY 1 3605 STOP DAY 1 TIME PERIOD 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 TIME PERIOD 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 TIME PERIOD 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 BOOSTER 3622 BOOST SEL 3623 BOOST TIME TIMER 1 3626 TIMER 1 SRC TIMER 2 3627 TIMER 2 SRC T...

Page 271: ...ted for timed function enable 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the timed function enable signal 3602 START TIME 1 00 00 00 23 59 58 Defines the daily start time The time can be changed in steps of 2 seconds If parameter value is 07 00 00 the timer will be activated at 7 a m The figure shows multiple periods on different weekdays TIMER 1 3626 TIMER 1 SRC TIMER 2 3627...

Page 272: ... 58 3606 START TIME 2 Defines timer 2 daily start time See parameter 3602 3607 STOP TIME 2 Defines timer 2 daily stop time See parameter 3603 3608 START DAY 2 Defines timer 2 weekly start day See parameter 3604 3609 STOP DAY 2 Defines timer 2 weekly stop day See parameter 3605 3610 START TIME 3 Defines timer 3 daily start time See parameter 3602 3611 STOP TIME 3 Defines timer 3 daily stop time See...

Page 273: ...s DI1 as the boost signal 2 6 DI2 DI6 Defines DI2 DI6 as the boost signal 1 DI1 INV Defines an inverted digital input DI1 as the boost signal 2 6 Defines an inverted digital input DI2 DI6 as the boost signal 3623 BOOST TIME 00 00 00 23 59 58 Defines the boost ON time Time is started when BOOST SEL signal is released If parameter value is 01 30 00 boost is active for 1 hour and 30 minutes after act...

Page 274: ...r 17 P1 B Time Period 1 and Boost selected in the timer 18 P2 B Time Period 2 and Boost selected in the timer 19 P1 P2 B Time Periods 1 and 2 and Boost selected in the timer 20 P3 B Time Period 3 and Boost selected in the timer 21 P1 P3 B Time Periods 1 and 3 and Boost selected in the timer 22 P2 P3 B Time Periods 2 and 3 and Boost selected in the timer 23 P1 P2 P3 B Time Periods 1 2 and 3 and Boo...

Page 275: ...3 BOTH Supervision for the torque dropping below the underload curve or exceeding the overload curve 3702 USER LOAD C FUNC 1 FAULT 2 ALARM Action wanted during load supervision 1 FAULT A fault is generated when the condition defined by 3701 USER LOAD C MODE has been valid longer than the time set by 3703 USER LOAD C TIME 2 ALARM An alarm is generated when the condition defined by 3701 USER LOAD C ...

Page 276: ...nt Must be smaller than 3713 LOAD FREQ 4 3711 LOAD TORQ LOW 3 0 600 Defines the torque value of the third underload curve definition point Must be smaller than 3712 LOAD TORQ HIGH 3 3712 LOAD TORQ HIGH 3 0 600 Defines the torque value of the third overload curve definition point 3713 LOAD FREQ 4 0 500 Hz Defines the frequency value of the fourth load curve definition point Must be smaller than 371...

Page 277: ...REQ TM nominal torque of the motor ƒN nominal frequency of the motor If you want to emulate the behaviour of an old underload curve with parameters as in the shaded columns set the new parameters as in the white columns in the tables Underload supervision with parameters 3013 3015 obsolete Obsolete parameters New parameters 3013 UNDERLOAD FUNCTION 3014 UNDERLOAD TIME 3701 USER LOAD C MODE 3702 USE...

Page 278: ... 30 31 43 42 57 50 70 500 70 4 5 10 73 17 98 23 120 30 500 30 5 5 20 71 30 99 40 120 50 500 50 Obs par New parameters 3015 UNDER LOAD CURVE 3704 LOAD FREQ 1 3705 LOAD TORQ LOW 1 3707 LOAD FREQ 2 3708 LOAD TORQ LOW 2 3710 LOAD FREQ 3 3711 LOAD TORQ LOW 3 3713 LOAD FREQ 4 3714 LOAD TORQ LOW 4 3716 LOAD FREQ 5 3717 LOAD TORQ LOW 5 Hz Hz Hz Hz Hz 1 6 10 38 17 50 23 60 30 500 30 2 6 20 37 30 50 40 60 5...

Page 279: ...erence between the two signals is the error deviation value Typically PID control mode is used when the speed of a fan or pump needs to be controlled based on pressure flow or temperature In most cases when there is only 1 transducer signal wired to the ACH550 only parameter Group 40 PROCESS PID SET 1 is needed A schematic of setpoint feedback signal flow using parameter group 40 is presented on p...

Page 280: ...nt AI Internal Comm AI2 AI1 P4017 P4016 P4014 P4015 PID Act Value P4010 G40 PID1 P4012 P4013 PID Setpoint P1106 G12 Const Speed PID1 Out P1106 0 17 P1107 P1108 P1102 EXT1 EXT2 P1104 P1105 G12 Const Speed P1103 HAND AUTO Hand Auto selection P1101 REF1 REF2 P4015 P4014 P4016 P4017 G40 PID1 P1106 0 17 Panel REF2 Panel REF1 AI Current Torque Power AI Current Torque Power PID Setpoint PID Act value 19 ...

Page 281: ...nt PID controller sets are being used when the load of the motor changes considerably from one situation to another External PID controller PID2 External PID PID2 which is defined in Group 42 EXT TRIM PID can be used in two different ways Instead of using additional PID controller hardware External PID can be set to control a field instrument like a damper or a valve through outputs of the ACH550 ...

Page 282: ...ystem can become unstable Procedure Initially set 4001 GAIN 0 0 4002 INTEGRATION TIME 20 seconds Start the system and see if it reaches the setpoint quickly while maintaining stable operation If not increase GAIN 4001 until the actual signal or drive speed oscillates constantly It may be necessary to start and stop the drive to induce this oscillation Reduce GAIN 4001 until the oscillation stops S...

Page 283: ...stant and 100 Gain 1 Integration time of 1 second denotes that a 100 change is achieved in 1 second 0 0 NOT SEL Disables integration I part of the controller 0 1 600 0 Integration time seconds See 4001 for the adjustment procedure Code Description Range P 4002 A C P 4001 1 B A Error B Error value step C Controller output with Gain 1 D Controller output with Gain 10 D P 4001 10 t Artisan Technology...

Page 284: ...0 s Defines the filter time constant for the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 Disables the error derivative filter 0 1 10 0 Filter time constant seconds 4005 ERROR VALUE INV 0 NO 1 YES Selects either a nor...

Page 285: ... together with the next parameter the scaling applied to the actual values of the PID controller PID1 parameters 0128 0130 and 0132 Units and scale are defined by parameters 4006 and 4007 4009 100 VALUE unit and scale defined by par 4006 and 4007 Defines together with the previous parameter the scaling applied to the actual values of the PID controller Units and scale are defined by parameters 400...

Page 286: ...eference value is not copied 12 DI3U 4D NC Same as DI3U 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored reference 13 DI5U 6D NC Same as DI3U 4D NC above except Uses digital inputs DI5 and DI6 14 AI1 AI2 Defines an analogue input 1 AI1 and analogue input 2 AI2 combination as the reference source See Anal...

Page 287: ...le defined by par 4006 and 4007 Sets a constant value used for the process reference Units and scale are defined by parameters 4006 and 4007 4012 SETPOINT MIN 500 0 500 0 Sets the minimum value for the reference signal source See parameter 4010 4013 SETPOINT MAX 500 0 500 0 Sets the maximum value for the reference signal source See parameter 4010 Code Description Range Value setting Calculation of...

Page 288: ... ACT1 2 Square root of the value for ACT1 minus ACT2 provides the feedback signal 9 sqA1 sqA2 Square root of ACT1 plus the square root of ACT2 provides the feedback signal 10 sqrt ACT1 Square root of the value for ACT1 provides the feedback signal 11 COMM FBK 1 Signal 0158 PID COMM VALUE 1 provides the feedback signal 12 COMM FBK 2 Signal 0159 PID COMM VALUE 2 provides the feedback signal 13 AVE A...

Page 289: ... for ACT1 7 COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT1 4017 ACT2 INPUT 1 7 Defines the source for actual value 2 ACT2 See also parameter 4020 ACT2 MINIMUM 1 AI1 Uses analogue input 1 for ACT2 2 AI2 Uses analogue input 2 for ACT2 3 CURRENT Uses current for ACT2 4 TORQUE Uses torque for ACT2 5 POWER Uses power for ACT2 6 COMM ACT 1 Uses value of signal 0158 PID COMM VALUE 1 for A...

Page 290: ...ee 4018 ACT1 MINIMUM 4020 ACT2 MINIMUM 1000 1000 Sets the minimum value for ACT2 See 4018 ACT1 MINIMUM Code Description Range Par 4016 Source Source min Source max 1 Analogue input 1 1301 MINIMUM AI1 1302 MAXIMUM AI1 2 Analogue input 2 1304 MINIMUM AI2 1305 MAXIMUM AI2 3 Current 0 2 nominal current 4 Torque 2 nominal torque 2 nominal torque 5 Power 2 nominal power 2 nominal power P 4019 P 4018 P 1...

Page 291: ...2 DI6 as the control for the PID sleep function See DI1 above 7 INTERNAL Defines the output rpm frequency process reference and process actual value as the control for the PID sleep function Refer to parameters 4025 WAKE UP DEV and 4023 PID SLEEP LEVEL 1 DI1 INV Defines an inverted digital input DI1 as the control for the PID sleep function De activating the digital input activates the sleep funct...

Page 292: ...evel for at least the time period 4024 PID SLEEP DELAY enables the PID sleep function stopping the drive Requires 4022 7 INTERNAL See the figure A PID output level B PID process feedback Code Description Range Start t P 4024 t P 4024 Stop P 4023 P 4025 P 4026 Setpoint A B P 4025 Setpoint P 4025 C D 4005 1 4005 0 t t t Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www ar...

Page 293: ...0 Wake up level Setpoint Wake up deviation Parameter 4005 1 Wake up level Setpoint Wake up deviation Wake up level can be above or below setpoint See the figure C Wake up level when parameter 4005 1 D Wake up level when parameter 4005 0 E Feedback is above wake up level and lasts longer than 4026 WAKE UP DELAY PID function wakes up F Feedback is below wake up level and lasts longer than 4026 WAKE ...

Page 294: ...V above For 2 ZONE selections 12 14 the drive first calculates the difference between PID1 set 1 setpoint and feedback deviation as well as the difference between PID1 set 2 setpoint and feedback deviation 12 2 ZONE MIN The drive will control the zone and select the set PID1 set 1 or PID1 set 2 which has a larger deviation A positive deviation a setpoint higher than the feedback is always larger t...

Page 295: ...ith the Process PID PID1 controller The operation of parameters 4101 4126 is analogous with Process PID set 1 PID1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Code Description Range 4101 4126 See 4001 4026 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 296: ...g external PID control Activating the start command drive is running enables external PID control 8 ON Defines the power on as the control for enabling external PID control Activating power to the drive enables external PID control 9 12 TIMER 1 4 Defines the timer as the control for enabling external PID control Timer active enables external PID control See Group 36 TIMED FUNCTIONS 1 DI1 INV Defin...

Page 297: ...1 PID2REF 2 PID2OUTPUT Defines the trimming reference for the correction source 1 PID2REF Uses appropriate REF MAX Switch A OR B 1105 REF1 MAX when REF1 is active A 1108 REF2 MAX when REF2 is active B 2 PID2OUTPUT Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE 1 VECTOR SPEED 2008 MAXIMUM FREQ IF 9904 MOTOR CTRL MODE 3 SCALAR FREQ Code Description R...

Page 298: ...uction on carbon dioxide emissions in tn 4507 CO2 CONV FACTOR 0 0 10 0 Conversion factor for converting energy into CO2 emissions kg kWh or tn MWh Used for multiplying the saved energy in MWh to calculate the value of parameter 0178 SAVED CO2 reduction on carbon dioxide emissions in tn 4508 PUMP POWER 0 0 1000 0 Pump power as a percentage of the nominal motor power when connected directly to suppl...

Page 299: ...ication module documentation for more information on these parameters 5127 FBA PAR REFRESH 0 DONE 1 REFRESH Validates any changed fieldbus parameter settings 0 DONE Refreshing done 1 REFRESH Refreshing After refreshing the value reverts automatically to DONE 5128 FILE CPI FW REV 0 0xFFFF Displays the CPI firmware revision of the drive s fieldbus adapter configuration file Format is xyz where x maj...

Page 300: ...s configuration file 4 OFF LINE Adapter is off line 5 ON LINE Adapter is on line 6 RESET Adapter is performing a hardware reset 5132 FBA CPI FW REV 0 0xFFFF Contains the revision of the module s CPI program Format is xyz where x major revision number y minor revision number z correction number Example 107 revision 1 07 5133 FBA APPL FW REV 0 0xFFFF Contains the revision of the module s application...

Page 301: ...ta bits no parity one stop bit 1 8 NONE 2 8 data bits no parity two stop bits 2 8 EVEN 1 8 data bits even parity one stop bit 3 8 ODD 1 8 data bits odd parity one stop bit 5204 OK MESSAGES 0 65535 Contains a count of valid messages received by the drive During normal operation this counter is increasing constantly 5205 PARITY ERRORS 0 65535 Contains a count of the characters with a parity error th...

Page 302: ...eceived messages exceeding 128 bytes overflow the buffer The excess characters are counted 5208 CRC ERRORS 0 65535 Contains a count of the messages with a CRC error that the drive receives For high counts check Ambient electro magnetic noise levels high noise levels generate errors CRC calculations for possible errors Code Description Range Artisan Technology Group Quality Instrumentation Guarante...

Page 303: ... s 5304 EFB PARITY 0 3 Defines the data length parity and stop bits to be used with the RS485 link communication The same settings must be used in all on line stations 0 8 NONE 1 8 data bits no parity one stop bit 1 8 NONE 2 8 data bits no parity two stop bits 2 8 EVEN 1 8 data bits even parity one stop bit 3 8 ODD 1 8 data bits odd parity one stop bit 5305 EFB CTRL PROFILE 0 2 Selects the communi...

Page 304: ...col has a configuration error 4 OFF LINE EFB protocol is receiving messages that are NOT addressed to this drive 5 ON LINE EFB protocol is receiving messages that are addressed to this drive 6 RESET EFB protocol is performing a hardware reset 7 LISTEN ONLY EFB protocol is in listen only mode 5310 EFB PAR 10 0 65535 Protocol specific See manuals Embedded Fieldbus EFB Control 3AFE68320658 English an...

Page 305: ...r listing and descriptions ACH550 01 User s Manual 5319 5320 EFB PAR 19 EFB PAR 20 0 65535 Reserved Code Description Range Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 306: ...The first logger cannot be reset The other two loggers can be reset by a user defined method They are also reset if either of the signals or the peak value filter time is changed Code Description Range 6401 PVL SIGNAL 100 178 Defines by number the signal logged for peak value Any parameter number in Group 01 OPERATING DATA can be selected 100 NOT SELECTED No signal parameter logged for the peak va...

Page 307: ... after the power on if the real time clock is not used or was not set xx d 6408 PEAK TIME 2 Time of the peak value detection Format hours minutes seconds 6409 CURRENT AT PEAK Current at the moment of the peak value amperes 6410 UDC AT PEAK DC voltage at the moment of the peak value volts 6411 FREQ AT PEAK Output frequency at the moment of the peak value herzes 6412 TIME OF RESET 1 Last reset date ...

Page 308: ...inal current I2N 60 70 distribution 6421 AL1RANGE70TO80 Amplitude logger 1 current in percent of nominal current I2N 70 80 distribution 6422 AL1RANGE80TO90 Amplitude logger 1 current in percent of nominal current I2N 80 90 distribution 6423 AL1RANGE90TO Amplitude logger 1 current in percent of nominal current I2N over 90 distribution 6424 AL2RANGE0TO10 Amplitude logger 2 signal selection with para...

Page 309: ...Amplitude logger 2 signal selection with parameter 6404 60 70 distribution 6431 AL2RANGE70TO80 Amplitude logger 2 signal selection with parameter 6404 70 80 distribution 6432 AL2RANGE80TO90 Amplitude logger 2 signal selection with parameter 6404 80 90 distribution 6433 AL2RANGE90TO Amplitude logger 2 signal selection with parameter 6404 over 90 distribution Code Description Range Artisan Technolog...

Page 310: ... pump to account for the auxiliary pump s addition to total output Then as before the PID controller adjusts the speed frequency of the first pump so that the actual value follows the process reference If demand continues to increase PFA adds additional auxiliary pumps using the same process When demand drops so that the first pump speed falls below a minimum limit user defined by a frequency limi...

Page 311: ...ncrease the flow the adjustments below correct the reference to more closely match the output pressure When the first auxiliary pump operates increase the reference with parameter 8103 REFERENCE STEP 1 When two auxiliary pumps operate increase the reference with parameter 8103 REFERENCE STEP 1 parameter 8104 REFERENCE STEP 2 When three auxiliary pumps operate increase the reference with parameter ...

Page 312: ...ure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 2008 MAXIMUM FREQ 1 8110 START FREQ 2 0 0 500 Hz Sets the frequency limit used to start the second auxiliary motor See 8109 START FREQ 1 for a complete description of ...

Page 313: ...elow the relaxed limit 8112 1 Hz for at least the time 8116 AUX MOT STOP D After the first auxiliary motor stops Output frequency increases by the value 8109 START FREQ 1 8112 LOW FREQ 1 In effect the output of the speed regulated motor increases to compensate for the loss of the auxiliary motor See figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency decrease during the stop delay ...

Page 314: ...are running ACH550 output frequency drops below the limit 8114 1 output frequency stays below the relaxed limit 8114 1 Hz for at least the time 8116 AUX MOT STOP D 8115 AUX MOT START D 0 0 3600 s Sets the Start Delay for the auxiliary motors The output frequency must remain above the start frequency limit parameter 8109 8110 or 8111 for this time period before the auxiliary motor starts See 8109 S...

Page 315: ...rameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFA defines the relay as used for PFA The ACH550 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFA and so on If the Autochange function is used the assignm...

Page 316: ...he PFA that is in use One motor is in sleep when the other is rotating Code Description Range PFA with Autochange mode ACH550 Relay Logic Parameter setting ACH550 relay assignment 1 4 0 1 1 4 0 2 1 4 0 3 1 4 1 0 1 4 1 1 1 4 1 2 8 1 1 7 Autochange disabled RO1 RO2 RO3 RO4 RO5 RO6 31 X X X X X 1 Aux X X X X X 31 31 X X X X 2 Aux Aux X X X X 31 31 31 X X X 3 Aux Aux Aux X X X X 31 31 X X X 2 X Aux Au...

Page 317: ...RV value 0 0 No auxiliary motors but the autochange function is in use Working as standard PID control Code Description Range Parameter setting ACH550 relay assignment 1 4 0 1 1 4 0 2 1 4 0 3 1 4 1 0 1 4 1 1 1 4 1 2 8 1 1 7 Autochange enabled RO1 RO2 RO3 RO4 RO5 RO6 31 31 X X X X 1 PFA PFA X X X X 31 31 31 X X X 2 PFA PFA PFA X X X x 31 31 X X X 1 X PFA PFA X X X X X X 31 X 31 1 X X X PFA X PFA 31...

Page 318: ...enabled requires parameter 8120 INTERLOCKS value 0 0 1 TEST MODE Forces the interval to value 36 48 s 0 0 NOT SEL Disables the Autochange function 0 1 336 0 The operating time interval the time when the start signal is on between automatic motor changes WARNING When enabled the Autochange function requires the interlocks 8120 interlocks value 0 enabled During autochange the power output is interru...

Page 319: ... between multiple motors used in a system At each autochange operation A different motor takes a turn connected to the ACH550 output the speed regulated motor The starting order of the other motors rotates The Autochange function requires external switchgear for changing the drive s output power connections parameter 8120 INTERLOCKS value 0 Autochange is performed when The running time since the p...

Page 320: ...other running motors are not interrupted Switches on the contactor of the new speed regulated motor The autochange switchgear connects this motor to the ACH550 power output Delays motor start for the time 8122 PFA START DELAY Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been runni...

Page 321: ...change shifts the sequence again and so on If the autochange cannot start a needed motor because all inactive motors are interlocked the drive displays an alarm 2015 PFA I LOCK When the ACH550 power supply is switched off the counter preserves the current Autochange rotation positions in permanent memory When power is restored the Autochange rotation starts at the position stored in memory If the ...

Page 322: ...ntact of the motor s On Off switch to the Interlock circuit the drive s PFA logic can then recognise that the motor is switched off and start the next available motor Wire a contact of the motor thermal relay or other protective device in the motor circuit to the Interlock input the drive s PFA logic can then recognise that a motor fault is activated and stop the motor 0 NOT SEL Disables the Inter...

Page 323: ...A Relay DI4 DI6 Free DI1 First PFA Relay DI2 Second PFA Relay DI3 DI6 Free 3 DI1 Speed Reg Motor DI2 First PFA Relay DI3 Second PFA Relay DI4 Third PFA Relay DI5 DI6 Free DI1 First PFA Relay DI2 Second PFA Relay DI3 Third PFA Relay DI4 DI6 Free 4 DI1 Speed Reg Motor DI2 First PFA Relay DI3 Second PFA Relay DI4 Third PFA Relay DI5 Fourth PFA Relay DI6 Free DI1 First PFA Relay DI2 Second PFA Relay D...

Page 324: ...I6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 Third PFA Relay DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 Third PFA Relay DI5 DI6 Free 4 DI1 Free DI2 Spe...

Page 325: ...I1 DI2 Free DI3 Speed Reg Motor DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay D...

Page 326: ...erwise enabled Code Description Range No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI3 Free DI4 Speed Reg Motor DI5 DI6 Free Not allowed 1 DI1 DI3 Free DI4 Speed Reg Motor DI5 First PFA Relay DI6 Free DI1 DI3 Free DI4 First PFA Relay DI5 DI6 Free 2 DI1 DI3 Free DI4 Speed Reg Motor DI5 First PFA Relay DI6 Second PFA Relay DI1 DI3 Free DI4 First PFA Relay DI5 Second PFA R...

Page 327: ... DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 0 Code Description Range No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFA Relay DI1 DI4 Free DI5 First PFA Relay DI6 Free 2 Not allowed DI1 DI4 Free DI5 First PFA Relay DI6 Second PFA Re...

Page 328: ...sed as the PFA reference input Normally EXT REF2 is used as the PFA reference The drive uses the feedback signal defined by 4014 FBK SEL or 4114 for the PFA frequency reference The figure shows the relation between the control signal 4014 FBK SEL OR 4114 and the speed regulated motor s frequency in a three motor system Example In the diagram below the pumping station s outlet flow is controlled by...

Page 329: ... 8115 for delay WARNING Motors equipped with star delta starters require a PFA Start Delay After the ACH550 relay output switches a motor On the star delta starter must switch to the star connection and then back to the delta connection before the drive applies power Thus the PFA Start Delay must be longer than the time setting of the star delta starter Code Description Range M 3 M 3 M 3 Outlet pi...

Page 330: ...mp This PFA acceleration ramp applies to the speed regulated motor when an auxiliary motor is switched off replaces the acceleration ramp defined in Group 22 ACCEL DECEL applies only until the output of the regulated motor increases by an amount equal to the output of the switched off auxiliary motor Then the acceleration ramp defined in Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates th...

Page 331: ...e actual number of PFA controlled motors maximum 7 motors 1 speed regulated 3 connected direct on line and 3 spare motors This value includes also the speed regulated motor This value must be compatible with the number of relays allocated to PFA if the Autochange function is used If Autochange function is not used the speed regulated motor does not need to have a relay output allocated to PFA but ...

Page 332: ...he drive communicates via an N2 controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 3 FLN The drive communicates via an FLN controller via the RS485 serial link X1 communications terminal See also parameter Group 53 EFB PROTOCOL 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also parameter Group ...

Page 333: ...TRL MODE 9904 SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ SCALAR FREQ MOTOR NOM VOLT 9905 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V MOTOR NOM CURR 9906 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN MOTOR NOM FREQ 9907 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz MOTOR NOM SPEED 9908 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1...

Page 334: ...9904 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 230 400 460 V 9905 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 1 0 IN 9906 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 9907 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 1440 1750 rpm 9908 1 0 PN 1 0 PN 1 0 PN 1 0 PN 1 0 PN 1 0 PN 1 0 P...

Page 335: ...NAL REF 2 0112 CTRL LOCATION 0113 RUN TIME R 0114 KWH COUNTER R 0115 APPL BLK OUTPUT 0116 DI 1 3 STATUS 0118 DI 4 6 STATUS 0119 AI 1 0120 AI 2 0121 RO 1 3 STATUS 0122 RO 4 6 STATUS 0123 AO 1 0124 AO 2 0125 PID 1 OUTPUT 0126 PID 2 OUTPUT 0127 PID 1 SETPNT 0128 PID 2 SETPNT 0129 PID 1 FBK 0130 PID 2 FBK 0131 PID 1 DEVIATION 0132 PID 2 DEVIATION 0133 Artisan Technology Group Quality Instrumentation G...

Page 336: ...s Manual 0101 0102 0103 0104 0105 0106 0107 0109 0110 0111 0112 0113 0114 0115 0116 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 337: ...136 PROCESS VAR 1 0137 PROCESS VAR 2 0138 PROCESS VAR 3 0139 RUN TIME 0140 MWH COUNTER 0141 REVOLUTION CNTR 0142 DRIVE ON TIME HI 0143 DRIVE ON TIME LO 0144 MOTOR TEMP 0145 CB TEMP 0150 MOT THERM STRESS 0153 PID COMM VALUE 1 0158 PID COMM VALUE 2 0159 SAVED KWH 0174 SAVED MWH 0175 SAVED AMOUNT 1 0176 SAVED AMOUNT 2 0177 SAVED CO2 0178 Artisan Technology Group Quality Instrumentation Guaranteed 888...

Page 338: ...eeds Floating point Dual setpoint PID Dual setpoint PID c sp E bypass Hand control 7 8 9 10 11 12 13 14 Par index User 0134 0135 0136 0137 0138 0139 0140 0141 0142 0143 0144 0145 0150 0153 0158 0159 0174 0175 0176 0177 0178 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 339: ...0402 0 0 0 0 0 0 FAULT TIME 2 0403 0 0 0 0 0 0 SPEED AT FLT 0404 0 0 0 0 0 0 FREQ AT FLT 0405 0 0 0 0 0 0 VOLTAGE AT FLT 0406 0 0 0 0 0 0 CURRENT AT FLT 0407 0 0 0 0 0 0 TORQUE AT FLT 0408 0 0 0 0 0 0 STATUS AT FLT 0409 0 0 0 0 0 0 DI 1 3 AT FLT 0410 0 0 0 0 0 0 DI 4 6 AT FLT 0411 0 0 0 0 0 0 PREVIOUS FAULT 1 0412 0 0 0 0 0 0 PREVIOUS FAULT 2 0413 0 0 0 0 0 0 10 START EXT1 COMMANDS 1001 DI1 DI1 DI...

Page 340: ... 0 0 0 0 0 0 0 0402 0 0 0 0 0 0 0 0 0403 0 0 0 0 0 0 0 0 0404 0 0 0 0 0 0 0 0 0405 0 0 0 0 0 0 0 0 0406 0 0 0 0 0 0 0 0 0407 0 0 0 0 0 0 0 0 0408 0 0 0 0 0 0 0 0 0409 0 0 0 0 0 0 0 0 0410 0 0 0 0 0 0 0 0 0411 0 0 0 0 0 0 0 0 0412 0 0 0 0 0 0 0 0 0413 DI1 TIMER 1 DI1 DI1 DI1 DI1 DI1 NOT SEL 1001 DI1 TIMER 1 DI1 2 DI1 DI1 DI1 DI1 DI1 2 1002 FORWARD FORWARD FORWARD FORWARD FORWARD FORWARD FORWARD FOR...

Page 341: ...UT PID1 OUT PID1 OUT REF2 MIN 1107 0 0 0 0 0 0 0 0 0 0 0 0 REF2 MAX 1108 100 0 100 0 100 0 100 0 100 0 100 0 12 CONSTANT CONST SPEED SEL 1201 DI3 DI3 DI3 DI3 DI3 DI3 SPEEDS CONST SPEED 1 1202 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz CONST SPEED 2 1203 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz CONST SPEED 3 1204 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz CONST SPEED 4 1205 2...

Page 342: ...I2 PID1 OUT PID1 OUT PID1 OUT PID1 OUT AI2 1106 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1107 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 1108 NOT SEL NOT SEL TIMER 1 DI3 NOT SEL DI4 5 NOT SEL NOT SEL 1201 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 5 6 Hz 1202 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 10 12 Hz 1203 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz 15 18 Hz 15 18 H...

Page 343: ...0 s 0 0 s 0 0 s 0 0 s RO 1 OFF DELAY 1405 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 2 ON DELAY 1406 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 2 OFF DELAY 1407 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 3 ON DELAY 1408 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RO 3 OFF DELAY 1409 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s RELAY OUTPUT 4 1410 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL RELAY OUTPUT 5 1411 NOT SEL NOT ...

Page 344: ...s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1404 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1405 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1406 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1407 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1408 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 0 0 s 1409 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 1410 NOT SEL NOT SEL NOT SEL NOT S...

Page 345: ... by par 0104 Defined by par 0104 Defined by par 0104 MINIMUM AO2 1510 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA MAXIMUM AO2 1511 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA FILTER AO2 1512 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 16 SYSTEM RUN ENABLE 1601 NOT SEL DI2 DI2 DI2 DI2 DI2 CONTROLS PARAMETER LOCK 1602 OPEN OPEN OPEN OPEN OPEN OPEN PASS CODE 1603 0 0 0 0 0 0 FAULT RESET SEL 1604 KEYPAD KEY...

Page 346: ...r 0104 Defined by par 0104 Defined by par 0104 Defined by par 0104 Defined by par 0104 1509 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 4 0 mA 0 0 mA 1510 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 20 0 mA 1511 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 1512 DI2 DI2 DI2 DI2 DI2 NOT SEL DI2 NOT SEL 1601 OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN 1602 0 0 0 0 0 0 0 0 1603 KEYPAD KEYPAD ...

Page 347: ...0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz MIN TORQUE SEL 2013 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MAX TORQUE SEL 2014 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MIN TORQUE 1 2015 300 0 300 0 300 0 300 0 300 0 300 0 MIN TORQUE 2 2016 300 0 300 0 300 0 300 0 300 0 300 0 MAX TORQUE 1 2017 300 0 300 0 300 0 300 0 300 0 300...

Page 348: ... Hz 2007 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 2008 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 MIN TORQUE 1 2013 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 MAX TORQUE 1 2014 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 2015 300 0 300 0 300 0 300 0 300 0 300 0 300 0 300 0 201...

Page 349: ...IT SPEED SEL 2501 OFF OFF OFF OFF OFF OFF SPEEDS CRIT SPEED 1 LO 2502 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm CRIT SPEED 1 HI 2503 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm CRIT SPEED 2 LO 2504 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm CRIT SPEED 2 HI 2505 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm CRI...

Page 350: ...OFF OFF 2305 OFF OFF OFF OFF OFF OFF OFF OFF 2501 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 2502 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 2503 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 2504 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz 0 rpm 0 Hz ...

Page 351: ...4 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL MOT THERM PROT 3005 FAULT FAULT FAULT FAULT FAULT FAULT MOT THERM TIME 3006 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s MOT LOAD CURVE 3007 100 100 100 100 100 100 ZERO SPEED LOAD 3008 70 70 70 70 70 70 BREAK POINT FREQ 3009 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz STALL FUNCTION 3010 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL STALL FREQUENCY 3011 20...

Page 352: ... NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3004 FAULT FAULT FAULT FAULT FAULT FAULT FAULT FAULT 3005 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 1050 s 3006 100 100 100 100 100 100 100 100 3007 70 70 70 70 70 70 70 70 3008 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 3009 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3010 20 0 Hz 20 0 Hz 20 0 Hz 20 0 Hz 20 0...

Page 353: ...OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ VISION SUPERV 1 LIM LO 3202 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz SUPERV 1 LIM HI 3203 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz SUPERV 2 PARAM 3204 CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT SUPERV 2 LIM LO 3205 SUPERV 2 LIM HI 3206 SUPERV 3 PARAM 3207 TORQUE TORQUE TORQUE TORQUE TORQUE TORQUE SUPERV 3 LIM LO 3208 100 0 100 0 10...

Page 354: ...TPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ 3201 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 3202 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 3203 CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT CURRENT 3204 3205 3206 TORQUE TORQUE TORQUE TORQUE TORQUE TORQUE TORQUE TORQUE 3207 100 0 100 0 100 0 100 0 100 0 100 0...

Page 355: ...2 DSP FORM 3411 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT OUTPUT 2 UNIT 3412 A A A A A A OUTPUT 2 MIN 3413 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A OUTPUT 2 MAX 3414 SIGNAL 3 PARAM 3415 AI1 AI1 AI1 AI1 AI1 AI1 SIGNAL 3 MIN 3416 0 0 0 0 0 0 0 0 0 0 0 0 SIGNAL 3 MAX 3417 100 0 100 0 100 0 100 0 100 0 100 0 OUTPUT 3 DSP FORM 3418 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT OUTPUT 3 UNIT 3419 V V V V V V OUT...

Page 356: ...0 A 0 0 A 0 0 A 0 0 A 3409 3410 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT 3411 A A A A A A A A 3412 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 0 0 A 3413 3414 AI1 AI1 TORQUE TORQUE AI1 AI1 AI1 NOT SEL 3415 0 0 0 0 200 0 200 0 0 0 0 0 0 0 3416 100 0 100 0 200 0 200 0 100 0 100 0 100 0 3417 DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT 3418 V V V V V 3419 0 0 V 0 0 V 200 0 200...

Page 357: ...IME 3 3610 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 STOP TIME 3 3611 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 START DAY 3 3612 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY STOP DAY 3 3613 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY START TIME 4 3614 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 STOP TIME 4 3615 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 START DAY 4 3616 MONDAY MOND...

Page 358: ... 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3610 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3611 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY 3612 MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY MONDAY 3613 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3614 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 3615 MONDAY MO...

Page 359: ... 3706 300 300 300 300 300 300 LOAD FREQ 2 3707 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz LOAD TORQ LOW 2 3708 15 15 15 15 15 15 LOAD TORQ HIGH 2 3709 300 300 300 300 300 300 LOAD FREQ 3 3710 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz LOAD TORQ LOW 3 3711 25 25 25 25 25 25 LOAD TORQ HIGH 3 3712 300 300 300 300 300 300 LOAD FREQ 4 3713 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz LOAD TORQ LOW 4 3714 30 30 30 30 30 30 LO...

Page 360: ...4 10 10 10 10 10 10 10 10 3705 300 300 300 300 300 300 300 300 3706 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 25 Hz 3707 15 15 15 15 15 15 15 15 3708 300 300 300 300 300 300 300 300 3709 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz 43 Hz 3710 25 25 25 25 25 25 25 25 3711 300 300 300 300 300 300 300 300 3712 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 3713 30 30 30 30 30 30 30 30 3714 300 300 300 ...

Page 361: ...40 0 SETPOINT MIN 4012 0 0 0 0 0 0 0 0 0 0 0 0 SETPOINT MAX 4013 100 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4014 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4015 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL ACT1 INPUT 4016 AI2 AI2 AI2 AI2 AI2 AI2 ACT2 INPUT 4017 AI2 AI2 AI2 AI2 AI2 AI2 ACT1 MINIMUM 4018 0 0 0 0 0 0 ACT1 MAXIMUM 4019 100 100 100 100 100 100 ACT2 MINIMUM 4020 0 0 0 0 0 0 ACT2 M...

Page 362: ...0 0 50 0 50 0 40 0 40 0 4011 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4012 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4013 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4014 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4015 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4016 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4017 0 0 0 0 0 0 0 0 4018 100 100 100 100 100 100 100 100 4019 0 0 0 0 0 0 0 0 4020 100 100 100 10...

Page 363: ...4111 40 0 40 0 40 0 40 0 40 0 40 0 SETPOINT MIN 4112 0 0 0 0 0 0 0 0 0 0 0 0 SETPOINT MAX 4113 100 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4114 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4115 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL ACT1 INPUT 4116 AI2 AI2 AI2 AI2 AI2 AI2 ACT2 INPUT 4117 AI2 AI2 AI2 AI2 AI2 AI2 ACT1 MINIMUM 4118 0 0 0 0 0 0 ACT1 MAXIMUM 4119 100 100 100 100 100 100 ACT2 M...

Page 364: ...AI1 4110 40 0 40 0 40 0 40 0 100 0 100 0 40 0 40 0 4111 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4112 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4113 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4114 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4115 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4116 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4117 0 0 0 0 0 0 0 0 4118 100 100 100 100 100 100 100 100 4119 0 0 0 0 ...

Page 365: ...00 0 100 0 100 0 100 0 100 0 100 0 FBK SEL 4214 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 FBK MULTIPLIER 4215 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL ACT1 INPUT 4216 AI2 AI2 AI2 AI2 AI2 AI2 ACT2 INPUT 4217 AI2 AI2 AI2 AI2 AI2 AI2 ACT1 MINIMUM 4218 0 0 0 0 0 0 ACT1 MAXIMUM 4219 100 100 100 100 100 100 ACT2 MINIMUM 4220 0 0 0 0 0 0 ACT2 MAXIMUM 4221 100 100 100 100 100 100 ACTIVATE 4228 NOT SEL NOT SEL ...

Page 366: ...4212 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 4213 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 ACT1 4214 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 4215 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4216 AI2 AI2 AI2 AI2 AI2 AI2 AI2 AI2 4217 0 0 0 0 0 0 0 0 4218 100 100 100 100 100 100 100 100 4219 0 0 0 0 0 0 0 0 4220 100 100 100 100 100 100 100 100 4221 NOT SEL NOT SEL NOT SEL NOT SEL NOT SE...

Page 367: ...ex 0000 hex 0000 hex 0000 hex 0000 hex FBA APPL FW REV 5133 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 52 PANEL STATION ID 5201 1 1 1 1 1 1 COMM BAUD RATE 5202 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s PARITY 5203 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 OK MESSAGES 5204 PARITY ERRORS 5205 FRAME ERRORS 5206 BUFFER OVERRUNS 5207 CRC ERRORS 5208 53 EFB EFB PROTOCO...

Page 368: ...00 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 2130 5131 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 5132 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 5133 1 1 1 1 1 1 1 1 5201 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 9 6 kb s 5202 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 8 NONE 1 5203 ...

Page 369: ...AL BASE 6405 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz PEAK VALUE 6406 PEAK TIME 1 6407 PEAK TIME 2 6408 CURRENT AT PEAK 6409 UDC AT PEAK 6410 FREQ AT PEAK 6411 TIME OF RESET 1 6412 TIME OF RESET 2 6413 AL1RANGE0 TO10 6414 AL1RANGE10 TO20 6415 AL1RANGE20 TO30 6416 AL1RANGE30 TO40 6417 AL1RANGE40 TO50 6418 AL1RANGE50 TO60 6419 AL1RANGE60 TO70 6420 AL1RANGE70 TO80 6421 AL1RANGE80 TO90 6422 AL1RANGE90 TO 6...

Page 370: ...PUT FREQ 6401 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 0 1 s 6402 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 6403 OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ OUTPUT FREQ 6404 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 6405 6406 6407 6408 6409 6410 6411 6412 6413 6414 6415 6416 6417 6418 6419 6420 6421 6422 6423 6424 6425 6426 6427 ...

Page 371: ... s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s AUX MOT STOP D 8116 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s NR OF AUX MOT 8117 1 1 1 1 1 1 AUTOCHNG INTERV 8118 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL AUTOCHNG LEVEL 8119 50 0 50 0 50 0 50 0 50 0 50 0 INTERLOCKS 8120 DI4 DI4 DI4 DI4 DI4 DI4 REG BYPASS CTRL 8121 NO NO NO NO NO NO PFA START DELAY 8122 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s PFA ENABLE 8123 NOT...

Page 372: ...25 0 Hz 8114 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 5 0 s 8115 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 3 0 s 8116 1 1 1 1 1 1 1 1 8117 NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 8118 50 0 50 0 50 0 50 0 50 0 50 0 50 0 50 0 8119 DI4 DI4 DI4 DI4 DI4 DI4 DI4 DI4 8120 NO NO NO NO NO NO NO NO 8121 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s 0 50 s 8122 ACTIVE NOT SEL NOT ...

Page 373: ...368 Parameter listing and descriptions ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 374: ...t parts replacement or other service procedure not described in this manual Such action will void the warranty may endanger correct operation and increase downtime and expense WARNING All electrical installation and maintenance work described in this chapter should only be undertaken by qualified service personnel The safety instructions on page 8 must be followed Artisan Technology Group Quality ...

Page 375: ... the situation as an alarm report the situation as a fault Red faults The drive signals that it has detected a severe error or fault by enabling the red LED on the drive LED is either steady or flashing showing the steady red status LED on the control panel if attached to the drive setting an appropriate bit in a Fault Word parameter 0305 to 0307 overriding the control panel display with the displ...

Page 376: ...eriodically as long as the alarm condition exists Correcting faults The recommended corrective action for faults is 1 Use the Fault listing table on page 371 to find and address the root cause of the problem 2 Reset the drive See section Fault resetting on page 380 Fault listing The following table lists the faults by code number and describes each The fault name is the long form shown on the cont...

Page 377: ...cessive ambient temperature excessive motor load 4 SHORT CIRC Fault current Check for and correct a short circuit in the motor cable s or motor supply disturbances 5 RESERVED Not used 6 DC UNDERVOLT Intermediate circuit DC voltage is not sufficient Check for and correct missing phase in the input power supply blown fuse undervoltage in mains 7 AI1 LOSS Analogue input 1 loss Analogue input value is...

Page 378: ...panel displays HAND or the drive is in remote control mode AUTO and is parameterized to accept start stop direction or reference from the control panel To correct check communication lines and connections parameter 3002 PANEL COMM ERR parameters in Group 10 START STOP DIR and Group 11 REFERENCE SELECT if drive operation is AUTO 11 ID RUN FAIL The motor ID run was not completed successfully Check f...

Page 379: ...THERM FAIL Internal fault The thermistor measuring the internal temperature of the drive is open or shorted Contact your local ABB representative 19 OPEX LINK Internal fault A communication related problem has been detected between the control and main circuit boards Contact your local ABB representative 20 OPEX PWR Internal fault Exceptionally low voltage detected on the main circuit board Contac...

Page 380: ...l ABB representative 28 SERIAL 1 ERR Fieldbus communication has timed out Check for and correct fault setup 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME communication settings Group 51 EXT COMM MODULE or Group 53 EFB PROTOCOL as appropriate poor connections and or noise on line 29 EFB CON FILE Error in reading the configuration file for the fieldbus adapter 30 FORCE TRIP Fault trip forced by the ...

Page 381: ...tware is not compatible with the current drive type Contact your local ABB representative 37 CB OVERTEMP Drive control board is overheated The fault trip limit is 88 C Check for and correct excessive ambient temperature fan failure obstructions in the air flow Not for drives with an OMIO control board 38 USER LOAD CURVE Condition defined by parameter 3701 USER LOAD C MODE has been valid longer tha...

Page 382: ... is active 1002 RESERVED Not used 1003 PAR AI SCALE Parameter values are inconsistent Check for any of the following 1301 MINIMUM AI1 1302 MAXIMUM AI1 1304 MINIMUM AI2 1305 MAXIMUM AI2 1004 PAR AO SCALE Parameter values are inconsistent Check for any of the following 1504 MINIMUM AO1 1505 MAXIMUM AO1 1510 MINIMUM AO2 1511 MAXIMUM AO2 1005 PAR PCU 2 Parameter values for power control are inconsiste...

Page 383: ...nal frequency or speed Check for both of the following 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor poles 0 992 1010 PAR PFA OVERRIDE Override mode is enabled and PFA is activated at the same time This cannot be done because PFA interlocks cannot be observed in the override mode 1011 PAR OVERRIDE Parameter values are inconsistent All overr...

Page 384: ...CKS and 8127 MOTORS 1015 RESERVED Not used 1016 PAR USER LOAD C Parameter values for the user load curve are inconsistent Check that the following conditions are met 3704 LOAD FREQ 1 3707 LOAD FREQ 2 3710 LOAD FREQ 3 3713 LOAD FREQ 4 3716 LOAD FREQ 5 3705 LOAD TORQ LOW 1 3706 LOAD TORQ HIGH 1 3708 LOAD TORQ LOW 2 3709 LOAD TORQ HIGH 2 3711 LOAD TORQ LOW 3 3712 LOAD TORQ HIGH 3 3714 LOAD TORQ LOW 4...

Page 385: ...ive for faults indicated by a flashing red LED Turn off the power for 5 minutes Red LED To reset the drive for faults indicated by a red LED on not flashing correct the problem and do one of the following From the control panel press RESET Turn the power off for 5 minutes Depending on the value of 1604 FAULT RESET SEL the following could also be used to reset the drive digital input serial communi...

Page 386: ... action for alarms is Determine if the alarm requires any corrective action action is not always required Use Alarm listing below to find and address the root cause of the problem Alarm listing The following table lists the alarms by code number and describes each Alarm code Display Description 2001 OVERCURRENT The current limiting controller is active Check for and correct excessive motor load in...

Page 387: ...C and 3019 COMM FAULT TIME communication settings Group 51 EXT COMM MODULE or Group 53 EFB PROTOCOL as appropriate poor connections and or noise on line 2006 AI1 LOSS Analogue input 1 is lost or value is less than the minimum setting Check input source and connections parameter that sets the minimum 3021 parameter that sets the alarm fault operation 3001 2007 AI2 LOSS Analogue input 2 is lost or v...

Page 388: ...ctions in the air flow dirt or dust coating on the heat sink excessive ambient temperature excessive motor load 2010 MOTOR TEMP Motor is hot based on either the drive s estimate or on temperature feedback This alarm warns that a MOT OVERTEMP fault trip may be near Check for overloaded motor Adjust the parameters used for the estimate 3005 3009 Check the temperature sensors and Group 35 MOTOR TEMP ...

Page 389: ...ee parameter 1606 2018 See Note 1 PID SLEEP This alarm warns that the PID sleep function is active which means that the motor could accelerate when the PID sleep function ends To control PID sleep use parameters 4022 4026 or 4122 4126 2019 ID RUN Performing ID run 2020 OVERRIDE Override mode activated 2021 START ENABLE 1 MISSING This alarm warns that the Start enable 1 signal is missing To control...

Page 390: ...a description of motor models 2026 INPUT PHASE LOSS The intermediate DC circuit DC voltage is oscillating due to missing input power line phase or blown fuse The alarm is generated when the DC voltage ripple exceeds 14 of the nominal DC voltage Check input power line fuses Check for input power supply imbalance 2027 USER LOAD CURVE This alarm warns that the condition defined by parameter 3701 USER...

Page 391: ...tenance Interval Instruction Heatsink temperature check and cleaning Depends on the dustiness of the environment 6 12 months See Heatsink on page 387 Main cooling fan replacement Every six years See Main fan replacement on page 387 Internal enclosure cooling fan replacement IP54 units Every three years See Internal enclosure fan replacement on page 391 Capacitor reforming Every year when stored Se...

Page 392: ...tom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there a risk of the dust entering adjoining equipment perform the cleaning in another room 4 Reinstall the cooling fan 5 Restore power Main fan replacement Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning ...

Page 393: ...ess together the retaining clips on the fan cover and lift R3 and R4 Press the lever located on the left side of the fan mount and rotate the fan up and out 4 Disconnect the fan cable 5 Reinstall the fan in reverse order 6 Restore power Arrows in the fan show the directions of the rotation and air flow X0021 3 4 3 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www arti...

Page 394: ...r 2 Remove the screws attaching the fan 3 Remove the fan Swing the fan out on its hinges 4 Disconnect the fan cable 5 Reinstall the fan in reverse order 6 Restore power Arrows in the fan show the directions of the rotation and air flow 2 3 X5023 Bottom view Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 395: ... the screw attaching the fan casing and let the casing lean down against the limiters 3 Slide out the cable connector and disconnect it 4 Take off the casing and replace the fan onto the casing s pins 5 Reinstall the casing in reverse order 6 Restore the power 2 4 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 396: ... When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that the fan air flow is up refer to the arrow on the fan the fan wire harness is toward the front the notched housing barb is located in the right rear corner the fan cable connects just forward of the fan at the top of the drive Frame sizes R5 and R6 To...

Page 397: ...S55 ACS150 ACS310 ACS350 ACS355 ACS550 ACH550 and R1 R4 OINT SINTboards 3AFE68735190 English available on the Internet go to www abb com and enter the code in the Search field Replacement The drive intermediate circuit employs several electrolytic capacitors Capacitor life can be prolonged by lowering the ambient temperature It is not possible to predict a capacitor failure Capacitor failure is us...

Page 398: ...rs which could scratch the display window Battery The battery keeps the clock operating in memory during power interruptions To remove the battery use a coin to rotate the battery holder on the back of the control panel Replace the battery with type CR2032 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 399: ...394 Diagnostics and maintenance ACH550 01 User s Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 400: ...iency page 418 cooling page 418 dimensions and weights page 420 ambient conditions page 440 materials page 441 applicable standards page 442 valid markings page 442 Ratings By type designation the tables below provide ratings for the ACH550 adjustable speed AC drive including IEC ratings in 40 C for 400 V and 200 V drives See the table on page 399 for available currents in other temperatures for 4...

Page 401: ...8 8 4 0 12 4 R1 012A 4 11 9 5 5 15 8 R1 015A 4 15 4 7 5 21 4 R2 023A 4 23 11 27 7 R2 031A 4 31 15 41 R3 038A 4 38 18 5 56 R3 045A 4 45 22 68 R3 059A 4 59 30 79 R4 072A 4 72 37 106 R4 087A 4 87 45 139 R4 125A 4 125 55 173 R5 157A 4 157 75 223 R6 180A 4 180 90 281 R6 195A 4 205 110 324 R6 246A 4 246 132 346 R6 290A 4 290 160 441 R6 00467918 xls C IMAX Maximum output current allowed for 2 seconds eve...

Page 402: ... 012A 2 11 8 2 2 13 5 R1 017A 2 16 7 4 0 21 2 R1 024A 2 24 2 5 5 30 1 R2 031A 2 30 8 7 5 43 6 R2 046A 2 46 11 55 R3 059A 2 59 15 83 R3 075A 2 75 18 5 107 R4 088A 2 88 22 135 R4 114A 2 114 30 158 R4 143A 2 143 37 205 R6 178A 2 178 45 270 R6 221A 2 221 55 320 R6 248A 2 248 75 346 R6 00467918 xls C IMAX Maximum output current allowed for 2 seconds every minute Artisan Technology Group Quality Instrum...

Page 403: ...o most 4 pole NEMA motors Sizing The current ratings are the same regardless of the supply voltage within one voltage range To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated motor current In multimotor systems the output current of the drive must be equal or greater than the calculated sum of the input currents of all motor...

Page 404: ... 5 5 12 1 11 9 11 4 10 9 10 90 015A 4 R2 7 5 15 7 15 4 14 9 14 4 14 40 023A 4 R2 11 23 5 23 0 22 0 20 9 20 87 031A 4 R3 15 32 31 30 28 27 97 038A 4 R3 18 5 39 38 36 34 34 12 045A 4 R3 22 46 45 43 41 39 44 059A 4 R4 30 60 59 56 53 53 072A 4 R4 37 73 72 70 67 67 087A 4 R4 45 89 87 84 80 80 125A 4 R5 55 128 125 119 113 98 157A 4 R6 75 160 157 149 141 138 180A 4 R6 90 184 180 171 162 162 195A 4 R6 110...

Page 405: ...tion site is higher than 2000 m 6600 ft above sea level please contact your local ABB representative for further information Single phase supply derating For 208 240 V series drives a single phase supply can be used In that case the derating is 50 Switching frequency derating The switching frequency control see parameter 2607 on page 240 can decrease the switching frequency instead of the current ...

Page 406: ...case of shielded cable twist the cable shield wires together into a bundle pigtail not longer than five times its width and connect to the PE terminal of the drive or PE terminal of input filter if present Line current harmonics Standard ACH550 drive without any additional options meets IEC EN 61000 3 12 limits for harmonic currents The standard can be met with a transformer short circuit ratio of...

Page 407: ... 4 11 9 16 015A 4 15 4 20 JJS 20 023A 4 23 25 30 JJS 30 031A 4 31 35 40 JJS 40 038A 4 38 50 50 JJS 50 045A 4 45 60 JJS 60 059A 4 59 63 80 JJS 80 072A 4 72 80 90 JJS 90 087A 4 87 125 125 JJS 125 125A 4 125 160 175 JJS 175 157A 4 157 200 200 JJS 200 180A 4 180 250 250 JJS 250 195A 4 205 246A 4 246 315 350 JJS 350 290A 4 290 00467918 xls C 1 Example Artisan Technology Group Quality Instrumentation Gu...

Page 408: ... 60269 gG A UL class T A Bussmann type1 04A6 2 4 6 10 10 JJS 10 06A6 2 6 6 07A5 2 7 5 012A 2 11 8 16 15 JJS 15 017A 2 16 7 25 25 JJS 25 024A 2 24 2 30 JJS 30 031A 2 30 8 40 40 JJS 40 046A 2 46 63 60 JJS 60 059A 2 59 80 JJS 80 075A 2 75 80 100 JJS 100 088A 2 88 100 110 JJS 110 114A 2 114 125 150 JJS 150 143A 2 143 200 200 JJS 200 178A 2 178 250 250 JJS 250 221A 2 221 315 300 JJS 300 248A 2 248 350 ...

Page 409: ...current Rated current ABB miniature circuit breakers and manual motor starters Prospective short circuit current S200M B C S200P B C S200 B C MS325 MS495 ACH550 01 A A kA kA kA kA kA 03A3 4 R1 3 3 10 10 15 6 15 04A1 4 R1 4 1 10 10 15 6 15 05A4 4 R1 5 4 10 10 15 6 15 06A9 4 R1 6 9 16 10 15 6 15 08A8 4 R1 8 8 16 10 15 6 15 012A 4 R1 11 9 16 10 15 6 15 015A 4 R2 15 4 20 10 15 6 15 023A 4 R2 23 0 32 1...

Page 410: ...1 A A A kA 038A 4 R3 38 0 T2 160 63 50 045A 4 R3 45 0 T2 160 63 50 059A 4 R4 59 0 T2 160 100 50 072A 4 R4 72 0 T2 160 100 50 087A 4 R4 87 0 T2 160 160 50 125A 4 R5 125 0 T2 160 160 65 157A 4 R6 157 0 T4 250 250 65 180A 4 R6 180 0 T4 250 250 65 195A 4 R6 205 0 T4 250 250 65 246A 4 R6 246 0 T4 320 320 65 290A 4 R6 290 0 T4 320 320 65 00577998 xls A Artisan Technology Group Quality Instrumentation Gu...

Page 411: ...ient temperature 70 C 158 F surface temperature cables with concentric copper shield not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature not more than three current carrying conductors in raceway or cable or earth directly buried copper cables with concentric copper shield Max load current ...

Page 412: ...designed for multiple wires 186 3x95 285 2x 3x95 1 178 2 0 215 3x120 205 3 0 249 3x150 237 4 0 284 3x185 264 250 MCM or 2 x 1 330 3x240 291 300 MCM or 2 x 1 0 319 350 MCM or 2 x 2 0 IEC NEC Based on EN 60204 1 and IEC 60364 5 2 PVC insulation 30 C 86 F ambient temperature 70 C 158 F surface temperature cables with concentric copper shield not more than nine cables laid on cable ladder side by side...

Page 413: ...nput power mains cable on page 406 Frame size U1 V1 W1 U2 V2 W2 Earthing PE Minimum wire size Maximum wire size Tightening torque Maximum wire size Tightening torque mm2 AWG mm2 AWG N m lbf ft mm2 AWG N m lbf ft R1 0 75 18 10 8 1 4 1 10 8 1 4 1 R2 0 75 18 10 8 1 4 1 10 8 1 4 1 R3 2 5 14 25 3 2 5 1 8 16 6 1 8 1 3 R4 6 10 50 1 0 5 6 4 25 3 2 1 5 R5 6 10 70 2 0 15 11 70 2 0 15 11 R6 951 3 01 240 350 ...

Page 414: ...rcuit current IEC 629 Maximum allowed prospective short circuit current in the supply is 100 kA in a second providing that the mains cable of the drive is protected with appropriate fuses US 100 000 AIC Frequency 48 63 Hz Imbalance Max 3 of nominal phase to phase input voltage Fundamental power factor cos phi1 0 98 at nominal load Cable temperature rating 90 C 194 F rating minimum Artisan Technolo...

Page 415: ...ng point 10 500 Hz Switching frequency Selectable 1 2 4 8 or 12 kHz See the availability according to the drive power in the table below Cable temperature rating 90 C 194 F rating minimum Maximum motor cable length See section Motor cable length below Power kW 1 kHz 2 kHz 4 kHz 8 kHz 12 kHz 0 75 37 x x x x x 45 110 x x x x 132 160 x x x 12 kHz only in scalar control mode Artisan Technology Group Q...

Page 416: ... 100 100 300 1502 300 R6 100 100 3 100 100 3 300 1502 300 00577999 xls A 1 See the new terms in section IEC EN 61800 3 2004 Definitions on page 444 2 12 kHz switching frequency is not available 3 Not tested Sine filters further extend the cable lengths Maximum cable lengths ft for 400 V Frame size EMC limits Operational limits IEC EN 61800 3 Second environment category C31 IEC EN 61800 3 First env...

Page 417: ... cable lengths must not exceed the maximum motor cable length given in the tables above WARNING Using a motor cable longer than specified in the table above may cause permanent damage to the drive Examples for using the table Requirements Checking and conclusions R1 frame size 8 kHz fsw Category C2 150 m cable Check operational limits for R1 and 8 kHz for a 150 m cable a du dt filter is needed Che...

Page 418: ...el further by feeding in additional motor and load data The most common temperature sensors are motor sizes IEC180 225 thermal switch e g Klixon motor sizes IEC200 250 and larger PTC or PT100 R5 frame size 8 kHz fsw Category C3 150 m cable Check operational limits for R5 and 8 kHz for a 150 m cable the basic unit is sufficient Check EMC limits EMC requirements for Category C3 cannot be met with a ...

Page 419: ... V AC Max continuous current 2 A rms cos phi 1 1 A rms cos phi 0 4 Minimum current 10 mA 12 V DC Contact material Silver nickel AgN Isolation between relay digital outputs test voltage 2 5 kV ms 1 minute Terminal sizes See below Cable specifications See section Control cables on page 32 Frame size Control terminals Max wire size1 Tightening torque mm2 AWG N m lbf ft R1 R6 1 5 16 0 4 0 3 1 Values g...

Page 420: ...eter 1 10 kohm accuracy 2 5 AI2 Analogue input channel 2 programmable Default2 Actual signal 1 PID1 feedback Resolution 0 1 accuracy 1 Two different DIP switch types can be used J1 AI2 OFF 0 10 V Ri 312 kohm J1 AI2 ON 0 20 mA Ri 100 ohm 6 AGND Analogue input circuit common connected internally to the chassis ground through 1 Mohm 7 AO1 Analogue output programmable Default2 frequency 0 20 mA load 5...

Page 421: ... 12 24 V source of either polarity 13 DI1 Digital input 1 programmable Default2 start stop 14 DI2 Digital input 2 programmable Default2 not used 15 DI3 Digital input 3 programmable Default2 constant speed 1 parameter 1202 16 DI4 Digital input 4 programmable Default2 Start enable 1 parameter 1608 17 DI5 Digital input 5 programmable Default2 not used 18 DI6 Digital input 6 programmable Default2 not ...

Page 422: ...t terminals in either a PNP or NPN configuration For using an external power supply see the diagrams below NPN connection sink PNP connection source 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X1 X1 NPN connection sink PNP connection source 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 10 24V 11 G...

Page 423: ...tion 28 SCR Screen For the connection diagram and additional information see section Embedded fieldbus EFB on page 142 29 B Positive 30 A Negative 31 AGND 32 SCR Screen Cooling specifications Method Internal fan flow direction from bottom to top Free space around the unit 200 mm 8 in above and below the unit 0 mm 0 in along each side of the unit Artisan Technology Group Quality Instrumentation Gua...

Page 424: ...49 44 26 52 06A9 4 R1 97 331 44 26 52 08A8 4 R1 127 434 44 26 52 012A 4 R1 172 587 44 26 52 015A 4 R2 232 792 88 52 66 023A 4 R2 337 1151 88 52 66 031A 4 R3 457 1561 134 79 67 038A 4 R3 562 1919 134 79 67 045A 4 R3 667 2278 134 79 67 059A 4 R4 907 3098 280 165 75 072A 4 R4 1120 3825 280 165 75 087A 4 R4 1440 4918 280 165 75 125A 4 R5 1940 6625 350 205 75 157A 4 R6 2310 7889 405 238 77 180A 4 R6 28...

Page 425: ...for each degree of protection A complete set of dimensional drawings for ACH550 drives can be found on the HVAC Info Guide 3AFE68338743 English Drive Heat dissipation Air flow Noise ACH550 01 Frame size W BTU hr m3 h ft3 min dB 04A6 2 R1 55 189 44 26 52 06A6 2 R1 73 249 44 26 52 07A5 2 R1 81 276 44 26 52 012A 2 R1 118 404 44 26 52 017A 2 R1 161 551 44 26 52 024A 2 R2 227 776 88 52 66 031A 2 R2 285...

Page 426: ...263 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 18 0 0 71 c 5 5 0 2 5 5 0 2 8 0 0 3 8 0 0 3 8 5 0 3 8 5 0 3 d 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 H1 See detail A W1 See detail B W2 b a c d Detail B Detail A X0032 Artisan Technology Group Quali...

Page 427: ... 11 20 24 M5 10 R3 16 17 35 37 5 M5 10 R4 24 26 53 57 M5 10 R5 34 42 75 93 M6 1 4 in R6 691 862 1521 1902 M8 5 16 in 1 ACH550 01 221A 2 IP21 70 kg 154 lb ACH550 01 246A 4 IP21 70 kg 154 lb ACH550 01 248A 2 IP21 80 kg 176 lb ACH550 01 290A 4 IP21 80 kg 176 lb 2 ACH550 01 246A 4 IP54 80 kg 176 lb ACH550 01 290A 4 IP54 90 kg 198 lb Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SO...

Page 428: ...nel mounting kit option to mount the panel on a cabinet door to maintain the IP54 degree of protection The kit includes a 3 meter extension cable gasket mounting template and mounting screws The figure below shows how to mount the control panel with the gasket mm in Height 100 3 9 Width 70 2 8 Depth 20 0 8 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 429: ...ection The kit includes a 3 meter extension cable cap mounting template thread inserts and mounting screws The figure below shows how to mount the control panel with the cap Note IP66 panel extension kit is not meant for outdoor mounting For more information contact your local ABB representative Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 430: ...f protection The kit includes a 3 meter extension cable mounting template panel platform an interface board and two gaskets installed stainless steel compression bracket gaskets for the operator panel and mounting screws The figure below shows how to mount the control panel into the panel mounting platform Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 431: ...426 Technical data ACH550 01 User s Manual Frame size R1 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 432: ...Technical data 427 ACH550 01 User s Manual Frame size R2 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 433: ...428 Technical data ACH550 01 User s Manual Frame size R3 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 434: ...Technical data 429 ACH550 01 User s Manual Frame size R4 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 435: ...430 Technical data ACH550 01 User s Manual Frame size R5 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 436: ...Technical data 431 ACH550 01 User s Manual Frame size R6 IP54 UL Type 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 437: ...432 Technical data ACH550 01 User s Manual Type ACH550 01 290A 4 frame size R6 IP54 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 438: ...Technical data 433 ACH550 01 User s Manual Frame size R1 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 439: ...434 Technical data ACH550 01 User s Manual Frame size R2 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 440: ...Technical data 435 ACH550 01 User s Manual Frame size R3 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 441: ...436 Technical data ACH550 01 User s Manual Frame size R4 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 442: ...Technical data 437 ACH550 01 User s Manual Frame size R5 IP21 UL Type 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 443: ...438 Technical data ACH550 01 User s Manual Frame size R6 IP21 UL Type 1 302 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 444: ...0 01 User s Manual Types ACH550 01 221A 2 ACH550 01 246A 4 ACH550 01 248A 2 and ACH550 01 290A 4 frame size R6 IP21 UL Type 1 981 38 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 445: ...ctive dust allowed The ACH550 should be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and free from electrically conductive dust Chemical gases Class 3C2 Solid particles Class 3S2 Storage No conductive dust allowed Chemical gases Class 1C2 Solid particles Class 1S2 Transportation No conductive dust allowed Chemical gases 2C2 So...

Page 446: ...lly compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte and if the driv...

Page 447: ...sible for installing an emergency stop device a supply disconnecting device IEC EN60529 1989 A1 1999 A2 2013 Degrees of protection provided by enclosures IP code IEC 60664 1 2002 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests IEC EN 61000 3 12 2011 EMC standard limiting harmonic currents produced by equipment connected to public low voltag...

Page 448: ...ard including specific test methods mandated by the Trans Tasman Electromagnetic Compatibility Scheme The Trans Tasman Electromagnetic Compatibility Scheme EMCS was introduced by the Australian Communication Authority ACA and the Radio Spectrum Management Group RSM of the New Zealand Ministry of Economic Development NZMED in November 2001 The aim of the scheme is to protect the radio frequency spe...

Page 449: ...er product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Drive of category C1 drive of rated voltage less than 1000 V intended for use in the first environment Drive of category C2...

Page 450: ...l 4 The motor cable length does not exceed the allowed maximum length specified in section Motor cable length on page 411 for the frame size and switching frequency in use WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Second environment drives of category C3 1 The internal EMC filter is connected 2 The motor...

Page 451: ...etwork becomes connected to ground earth potential through the EMC filter capacitors which may cause danger or damage the drive Note It is not allowed to install a drive with the internal EMC filter connected to a corner grounded TN system as this would damage the drive Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 452: ...ual max PID parameters 285 actual min PID parameters 285 actual signals parameter group 178 ai loss alarm codes 382 fault codes 372 air flow 208 240 V drives 420 380 480 V drives 419 alarm codes 381 correcting 381 enable display parameter 215 indication 371 words data parameters 181 ambient conditions 440 analogue I O connections 415 spec 415 analogue input connections 415 data parameter 173 fault...

Page 453: ...pump 106 condenser 104 cooling tower fan 102 dual setpoint PID 116 dual setpoint PID with constant speeds 118 e bypass 120 floating point 114 hand control 122 HVAC default 96 internal timer 110 internal timer with constant speeds 112 powered roof ventilator 112 pump alternation 108 return fan 100 supply fan 98 arrow 72 assistants 76 auto control see AUTO mode AUTO mode 72 73 autochange alarm code ...

Page 454: ...nation 418 C cable checking motor cable insulation 46 motor 46 supply cable insulation 46 cable terminals 408 cable control panel operator keypad 34 cables control 32 55 59 input power mains 47 50 56 401 406 motor 28 47 56 411 cabling instructions 28 47 50 capacitors maintenance intervals 386 reforming 392 replacement 392 category C1 444 C2 444 C3 445 CB see control board CE marking 442 changed pa...

Page 455: ...ut power mains 409 motor 410 constant speed see speed constant contact information 472 control connections 414 location 72 73 location data parameter 173 control board overtemperature fault code 376 overtemperature fault parameter 250 temperature data parameter 176 control panel operator keypad 67 comm error fault parameter 244 dimensions 423 display decimal point format parameters 258 display max...

Page 456: ... parameters 236 parameter group 236 select parameter 236 C Tick marking 443 current at fault history parameter 182 data parameter 172 max limit parameter 221 measurement fault code 374 D DC brake time parameter 226 bus voltage data parameter 172 current braking selection parameter 226 current ref parameter 226 magnetising time parameter 226 overvoltage fault code 372 stabilizer parameter 241 under...

Page 457: ...4 IP21 UL Type 1 436 frame size R4 IP54 UL Type 12 429 frame size R5 IP21 UL Type 1 437 frame size R5 IP54 UL Type 12 430 frame size R6 IP21 UL Type 1 438 frame size R6 IP21 UL Type 1 439 frame size R6 IP54 UL Type 12 431 frame size R6 IP54 432 dimensions 420 control panel operator keypad 423 mounting 421 direction control parameter 153 186 lock alarm code 382 display alarms parameter 215 see also...

Page 458: ...ters 144 config file fault code 375 connection 142 control 141 control profile parameter 145 298 CRC errors count parameter 145 299 drive control parameters 153 fault codes 162 375 OK messages count parameter 145 298 parameters 146 299 300 parity parameter 145 298 protocol id parameter 144 298 protocol select parameter 144 327 protocol selection 144 protocol parameter group 298 protocols 140 RS485...

Page 459: ... saving parameter group 293 environment 22 error value inversion PID parameter 279 external commands selection parameters 153 184 control selection parameter 154 188 fault automatic reset parameter 252 fault codes 374 parameters 245 power supply 417 reference data parameter 172 F fan fan control parameter 216 internal enclosure replacement 391 main replacement 387 replacement intervals 386 fault c...

Page 460: ...er 152 295 fieldbus parameter refresh parameter 151 294 fieldbus parameters 151 294 fieldbus status parameter 151 295 fieldbus type parameter 150 294 protocol select parameter 150 327 protocol selection 150 serial communication assistant 149 setting up communication 149 feedback multiplier PID parameter 283 on ABB Drives manuals 471 select PID parameter 160 283 fieldbus command words data paramete...

Page 461: ...ault history parameter 182 max limit parameter 222 min limit parameter 222 switching parameter 240 fuses input power mains 401 208 240 V drives 403 380 480 V drives 402 G gain PID parameter 277 H hand control see HAND mode hand control application macro 122 HAND mode 72 73 hardware description 415 harmonics 401 heatsink maintenance 387 maintenance interval 386 HVAC default application macro 96 I I...

Page 462: ...10 internal timer with constant speeds application macro 112 IO communication alarm code 382 IP code 22 IR compensation frequency parameter 239 parameters 239 voltage parameter 239 IT system EMC filter 45 warning about EMC filters 9 K keypad reference select parameter 187 see also control panel kWh counter data parameter 173 L labels 14 15 language parameter 168 LED 67 370 green 371 red 370 380 li...

Page 463: ...th constant speeds 112 powered roof ventilator 112 pump alternation 108 return fan 100 supply fan 98 maintenance 369 battery 393 capacitors 392 heatsink 387 internal enclosure fan 391 intervals 386 main fan 387 triggers parameter group 242 manual compatibility with control panel operator keypad 67 with drive firmware 7 manual motor starter 404 manuals list 2 providing feedback 471 materials 441 ma...

Page 464: ...e zero speed load 247 maintenance trigger parameter 242 nominal current parameter 169 nominal frequency parameter 169 nominal power parameter 170 nominal speed parameter 169 nominal voltage parameter 169 number of aux parameter 310 overtemperature alarm code 383 overtemperature fault code 373 phase fault code 376 revolution counter parameter 242 revolution counter data parameter 175 revolution tri...

Page 465: ...ate 11 38 multimotor systems 225 240 398 412 MWh counter data parameter 175 drive power consumption counter parameter 243 drive power consumption trigger parameter 243 N noise smoothing parameter 241 NPN 417 O off button alarm code 384 offset PID parameter 291 OK messages count parameter 296 operating data parameter group 172 operating drive 73 operator keypad 67 see control panel OPEX link fault ...

Page 466: ...eter 251 P package 11 panel display variables parameter group 257 see also control panel panel loss alarm code 383 fault code 373 parameter analogue input scale fault code 377 analogue output scale fault code 377 change lock 209 external relay output fault code 378 fieldbus miss fault code 378 groups 165 hz rpm fault code 377 override fault code 378 PCU 1 power control unit fault code 378 PCU 2 po...

Page 467: ...aux motors parameter 310 reference step parameters 306 start delay parameter 324 start frequency parameters 307 PID 0 actual signal parameter 280 100 actual signal parameter 280 actual input select parameters 161 284 actual value max parameters 285 actual value min parameters 285 adjustment procedure 277 comm value 1 data parameter 176 controllers overview 274 correction source parameter 292 decim...

Page 468: ...288 wake up deviation parameter 288 PNP 417 power data parameter 172 drive consumption counter parameter 243 drive MWh consumption trigger parameter 243 supply external 417 powered roof ventilator application macro 112 previous faults history parameters 183 process PID sets parameter groups 277 290 process variables data parameters 175 product inquiries 471 training 471 proportional gain parameter...

Page 469: ...ol see AUTO mode replacement battery 393 capacitors 392 internal enclosure fan 391 intervals 386 main fan 387 reset automatic analogue input less than min parameter 252 delay time parameter 251 external fault parameter 252 number of trials parameter 251 overcurrent parameter 251 overvoltage parameter 251 parameter group 251 trial time parameter 251 undervoltage parameter 252 resonance avoiding sel...

Page 470: ...rgy parameter group 293 scalar control mode 169 screws mounting 422 s curve ramp parameter 229 second environment 444 sensor three wire sensor transmitter 124 two wire sensor transmitter 124 sensor type parameter 263 sensorless vector control mode 169 serial 1 error fault code 375 serial communication 139 assistant 140 143 149 serial number 16 service 471 setpoint maximum PID parameter 282 setpoin...

Page 471: ...dard display mode see output mode standards 442 start aux order PFA parameter 326 aux motor PFA parameters 307 aux motor delay PFA parameter 309 day parameters 267 DC magnetising time parameter 226 delay PFA parameter 324 delay alarm code 385 delay parameter 227 frequency PFA parameters 307 function parameter 225 inhibit parameter 227 parameter group 225 time parameters 266 torque boost current pa...

Page 472: ...arameter 238 function parameter 226 parameter group 225 time parameters 267 stopping drive 73 supervision parameter group 253 parameter high limit parameters 254 parameter low limit parameters 254 parameter selection parameters 253 supply fan application macro 98 supply phase fault code 374 switching frequency control parameter 240 switching frequency parameter 240 Symmetrically grounded TN system...

Page 473: ...lect parameter 268 boost time parameter 268 parameter group 265 start day parameters 267 start time parameters 266 stop day parameters 267 stop time parameters 267 timer source parameters 269 timers enable parameter 266 timer 128 enable parameter 266 example 135 source parameters 269 Tmax circuit breaker 403 404 405 TN system EMC filter 45 warning about EMC filters 9 top cover 444 torque at fault ...

Page 474: ...s PID parameter 280 unknown drive type fault 379 uploading parameters 81 user load curve parameter group 270 alarm code 385 fault code 376 frequency parameters 271 function parameter 270 mode parameter 270 time parameter 270 torque parameters 271 user parameter set change control parameter 211 V voltage at fault history parameter 182 voltage frequency ratio parameter 239 W wake up delay PID parame...

Page 475: ... 01 User s Manual 470 Index power units with main switch 50 terminals 43 44 XYZ zero speed load fault parameter 247 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

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Page 477: ...www abb com drives www abb com drivespartners 3AFE68258537 Rev G EN 2014 07 03 Contact us Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

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ABB ACH550 series, User Manual

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