Suzuki GRAND VITARA XL-7, Руководство по обслуживанию

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MANUAL TRANSMISSION 7A2-39
c) Install 2nd gear (3), fitting slot of low speed synchronizer
hub (1) in protrusion of synchronizer outer ring (2) as shown
in the figure.
9) Install the needle bearing to the 2nd gear, then as the figure
shows press fit 2nd gear low speed synchronizer sleeve and
hub assembly (1), which was assembled in step “a” through “c”,
into main shaft (2) using a special tool. Press-fit low speed
sleeve and hub assembly with special tool and press (3).
Special tool
(A): 09940-53111
10) Check 2nd gear thrust clearance, referring to “MAIN SHAFT
ASSEMBLY” in this section.
11) Apply grease to ball (1) and set it to main shaft (3).
12) Install synchronizer ring (2).
13) Install needle bearing (2), low gear (3) and needle bush (1) to
main shaft.
NOTE:
D
Check the cut in needle bush and ball are engaged.
D
After installation, check synchronizer ring (4) moves in
circumferential direction.
14) Press-fit main shaft bearing (1) with special tools and press (2).
NOTE:
Bring bearing so that its groove for circlip is in the rear.
Special tool
(A): 09940-53111
(B): 09940-51710