SECTION 7 - BASIC TROUBLESHOOTING, ELECTRICAL INFORMATION, & SCHEMATICS
7-4
– JLG Lift –
3121827
.
Table 7-2. Boom Assembly - Troubleshooting
TROUBLE
PROBABLE CAUSE
REMEDY
CONTROL VALVE
S
Valve spool sticking.
Dirt in oil causing excessive temperature build-
up.
Flush system and change oil using recom-
mended viscosity
Moisture in oil.
Flush system and change oil using recom-
mended viscosity
Incorrect valve mounting causing warping of the
unit.
Loosen valve and check mounting. Repair as
necessary.
Valve spool scored.
Remove valve and repair or replace as neces-
sary.
Tie-bolts in valve over torqued.
Correctly torque bolts.
Return spring weak or broken.
Remove valve and repair or replace as neces-
sary.
Relief valve malfunctioning causing excessive
pressure within valve.
Check pressure delivery to and from valve and
repair or replace as necessary.
Valve leaking.
Dirt or other foreign material under seal.
Remove and repair valve as necessary.
Valve spool scored.
Remove valve and repair or replace as neces-
sary.
Excessive back pressure caused by restricted
return line to reservoir.
Remove line and clear obstruction or replace line
as necessary.
Damaged valve seals.
Remove valve and repair or replace as neces-
sary.
BOOM ELEVATION SYSTEM.
No response to lift control switch/Joystick.
Lift function not activated within 7 seconds after
footswitch was depressed.
Recycle footswitch.
Lift control switch inoperative.
Repair or replace control switch/Run System
Test.
Lift cylinder holding valve inoperative.
Repair or replace holding valve.
Bypass valve not operating.
Determine cause and repair or replace valve.
Electrical malfunction.
See wiring diagram/Run System Test.
Hydraulic system oil low.
Replenish oil as necessary.
Содержание JLG E400AJP
Страница 2: ......
Страница 21: ...SECTION 1 SPECIFICATIONS 3121827 JLG Lift 1 7 Figure 1 2 Operator Maintenance Lubrication Diagram...
Страница 32: ...SECTION 1 SPECIFICATIONS 1 18 JLG Lift 3121827 NOTES...
Страница 42: ...SECTION 2 GENERAL 2 10 JLG Lift 3121827 NOTES...
Страница 54: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121827 Figure 3 3 Speed Sensor Orientation...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121827 JLG Lift 3 13 Figure 3 4 Frame Mounted Electrical Components Sheet 1 of 2...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 14 JLG Lift 3121827 Figure 3 5 Frame Mounted Electrical Components Sheet 2 of 2...
Страница 60: ...SECTION 3 CHASSIS TURNTABLE 3 18 JLG Lift 3121827 Figure 3 7 Steering Components and Spindles...
Страница 62: ...SECTION 3 CHASSIS TURNTABLE 3 20 JLG Lift 3121827 Figure 3 9 Tilt Sensor Location...
Страница 86: ...SECTION 3 CHASSIS TURNTABLE 3 44 JLG Lift 3121827 Figure 3 16 Swing Components...
Страница 88: ...SECTION 3 CHASSIS TURNTABLE 3 46 JLG Lift 3121827 Figure 3 18 Battery Cable Connections...
Страница 90: ...SECTION 3 CHASSIS TURNTABLE 3 48 JLG Lift 3121827 Figure 3 20 On Board Generator...
Страница 97: ...SECTION 3 CHASSIS TURNTABLE 3121827 JLG Lift 3 55 Figure 3 22 Generator Components...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 58 JLG Lift 3121827 Figure 3 23 Generator System Analyzer Flow Chart...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 74 JLG Lift 3121827 NOTES...
Страница 125: ...SECTION 4 BOOM PLATFORM 3121827 JLG Lift 4 9 Figure 4 8 Jib Platform Components and Attaching Hardware...
Страница 127: ...SECTION 4 BOOM PLATFORM 3121827 JLG Lift 4 11 Figure 4 10 Boom Limit Switches...
Страница 140: ...SECTION 4 BOOM PLATFORM 4 24 JLG Lift 3121827 Figure 4 13 Rotator Counterbalance Valve...
Страница 178: ...SECTION 5 HYDRAULICS 5 24 JLG Lift 3121827 Figure 5 26 HydraForce Cartridge Torque Value Chart...
Страница 179: ...SECTION 5 HYDRAULICS 3121827 JLG Lift 5 25 Figure 5 27 Main Valve Components Prior to S N 62642...
Страница 214: ...SECTION 6 JLG CONTROL SYSTEM 6 34 JLG Lift 3121827 NOTES...
Страница 257: ......