TECO-Westinghouse A510 Instruction Manual Download Page 426

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10-9

LED display

Description

Possible causes

Corrective action

bb5

(flash)

External

baseblock

External base block

(Terminal S5)



Multifunction digital input

external baseblock active.



Multi-function input

function set incorrectly.



Check wiring

bb6

(flash)

External

baseblock

External base block

(Terminal S6)

bb7

(flash)

External

baseblock

External base block

(Terminal S7)

bb8

(flash)

External

baseblock

External base block

(Terminal S8)

Summary of Contents for A510

Page 1: ...l o p e r a t i n gi n s t r u c t i o n s b e f o r e i n s t a l l i n g c o n n e c t i n g w i r i n g o p e r a t i n g s e r v i c i n g o r i n s p e c t i n g t h e i n v e r t e r E n s u r e t h a t t h i s ma n u a l i s ma d e a v a i l a b l e t ot h e e n du s e r o f t h e i n v e r t e r S t o r e t h i s ma n u a l i na s a f e c o n v e n i e n t l o c a t i o n T T h e ma n u a ...

Page 2: ...ption 2 1 2 1 Nameplate Data 2 1 2 2 Inverter Models Motor Power Rating 2 2 3 Environment and Installation 3 1 3 1 Environment 3 1 3 2 Installation 3 2 3 3 External View 3 3 3 4 Warning Labels 3 5 3 5 Removing the Front Cover and Keypad 3 6 3 5 1 Standard type 3 6 3 5 2 Built in filter type 460V 1 60HP 3 12 3 6 Wire Gauges and Tightening Torque 3 13 3 7 Wiring Peripheral Power Devices 3 14 3 8 Gen...

Page 3: ...3 50 3 23 Dimensions for Models with Built in Filter 3 59 4 Keypad and Programming Functions 4 1 4 1 LCD Keypad 4 1 4 1 1 Keypad Display and Keys 4 1 4 1 2 Keypad Menu Structure 4 3 4 2 LED Keypad 4 8 4 2 1 Keypad Display and Keys 4 8 4 3 Parameters 4 10 4 4 Description of Parameters 4 76 5 Check Motor Rotation and Direction 5 1 6 Speed Reference Command Configuration 6 1 6 1 Reference from the Ke...

Page 4: ...c Energy Savings Functions 8 4 8 5 Emergency Stop 8 6 8 6 Forward and Reverse Jog 8 7 8 7 Direct Unattended Startup 8 8 8 8 Analog Output Setup 8 9 9 Using PID Control for Constant Flow Pressure Applications 9 1 9 1 What is PID Control 9 1 9 2 Connect Transducer Feedback Signal 9 3 9 3 Engineering Units 9 5 9 4 Sleep Wakeup Function 9 6 10 Troubleshooting and Fault Diagnostics 10 1 10 1 General 10...

Page 5: ...1 11 2 AC Line Reactors 11 4 11 3 Input Noise Filters 11 4 11 4 Input Current and Fuse Specifications 11 4 11 5 PG Speed Feedback Card 11 7 11 6 Other Options 11 11 Appendix A Communication Networks A1 A1 1 RS485 Network Modbus A1 1 A1 2 Profibus DB Network A1 1 Appendix B UL Instructions B1 ...

Page 6: ...ling can damage the inverter or injure personnel and should be avoided To avoid the risk of fire do not install the inverter on or near flammable objects Install on nonflammable objects such as metal surfaces If several inverters are placed inside the same control panel provide adequate ventilation to maintain the temperature below 40 C 104 F 50 C 122 F without a dust cover to avoid overheating or...

Page 7: ...est megger on the inverter this will result in inverter damage to the semiconductor components Caution The line voltage applied must comply with the inverter s specified input voltage See product nameplate section 2 1 Connect braking resistor and braking unit to the designated terminals See section 3 10 Do not connect a braking resistor directly to the DC terminals P and N otherwise fire may resul...

Page 8: ...ate current readout Be sure to install all covers before turning on power Do not remove any of the covers while power to the inverter is on otherwise electric shock may occur Do not operate switches with wet hands otherwise electric shock may result Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result 1 4Parameter Setting Caution Do not co...

Page 9: ...matic restart after power recovery parameter 07 00 is enabled the inverter will start automatically after power is restored Make sure it is safe to operate the inverter and motor before performing a rotational auto tune Do not touch inverter terminals when energized even if inverter has stopped otherwise electric shock may result Do not check signals on circuit boards while the inverter is running...

Page 10: ... off metal jewelry such as watches and rings and use insulated tools Caution The Inverter can be used in an environment with a temperature range from 14 104 F 10 40 C and relative humidity of 95 non condensing The inverter must be operated in a dust gas mist and moisture free environment 1 7Disposal of the Inverter Caution Please dispose of this unit with care as an industrial waste and according ...

Page 11: ...you ordered You can check the type and specifications on the main nameplate 4 Check that the input voltage range meets the input power requirements 5 Ensure that the motor HP matches the motor rating of the inverter HD Heavy Duty Constant Torque ND Normal Duty Variable Torque 1HP 0 746 kW Product Name and Motor Rating Input Power Specifications Output Power Specifications Series No UL and CE Marks...

Page 12: ...C U 3 2 2 3ph 200 240V 10 15 50 60Hz A510 2005 C3 U 5 3 7 A510 2008 C3 U 7 5 5 5 A510 2010 C3 U 10 7 5 A510 2015 C3 U 15 11 A510 2020 C3 U 20 15 A510 2025 C3 U 25 18 5 A510 2030 C3 U 30 22 A510 2040 C3 U 40 30 A510 2050 C3 U 50 37 A510 2060 C3 U 60 45 A510 2075 C3 U 75 55 A510 2100 C3 U 100 75 A510 2125 C3 U 125 94 A510 2150 C3 U 150 112 Shaded Section Models currently under Development Short Circ...

Page 13: ... 10 7 5 A510 4015 C3 U 15 11 A510 4015 C3F U 15 11 A510 4020 C3 U 20 15 A510 4020 C3F U 20 15 A510 4025 C3 U 25 18 5 A510 4025 C3F U 25 18 5 A510 4030 C3 U 30 22 A510 4030 C3F U 30 22 A510 4040 C3 U 40 30 A510 4040 C3F U 40 30 A510 4050 C3 U 50 37 A510 4050 C3F U 50 37 A510 4060 C3 U 60 45 A510 4060 C3F U 60 45 A510 4075 C3 U 75 55 A510 4100 C3 U 100 75 A510 4125 C3 U 125 94 A510 4150 C3 U 150 112...

Page 14: ...5 5 A510 5010 C3 U 10 7 5 3ph 575 690V 10 15 50 60Hz A510 6015 C3 U 15 11 A510 6020 C3 U 20 15 A510 6025 C3 U 25 18 5 A510 6030 C3 U 30 22 A510 6040 C3 U 40 30 A510 6050 C3 U 50 37 A510 6060 C3 U 60 45 A510 6075 C3 U 75 55 A510 6100 C3 U 100 75 A510 6125 C3 U 125 94 A510 6150 C3 U 150 112 A510 6175 C3 U 175 130 A510 6215 C3 U 215 160 A510 6250 C3 U 250 185 A510 6270 C3 U 270 200 Short Circuit Rati...

Page 15: ...bient temperatures below 40 C Storage Temperature 20 C 70 C 4 158 F Humidity 95 non condensing Relative humidity 5 to 95 free of moisture Follow IEC60068 2 78 standard Altitude 1000m 3 281 ft maximum altitude is 3000m 9843 ft Installation Site Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid corrosive liquid and gas Avoid dust lint fibers and small metal f...

Page 16: ... per the following Fig 3 2 1 5 9in 150mm X 5 9in 150mm Air Flow Ambient temperature 10 to 40 C 5 9in 150mm X 5 9in 150mm Fig 3 2 1 A510 Installation space X 1 18 30mm for inverter ratings up to 25HP X 1 96 50mm for inverter ratings 30HP or higher Important Note The inverter heatsink temperature can reach up to 194 F 90 C during operation make sure to use insulation material rated for this temperat...

Page 17: ...iew a 230V 1 5 HP 460V 1 7 5 HP 575V 1 3HP Wall mounted type IEC IP20 Wall mounted type IEC IP20 NEMA1 b 230V 7 5 25 HP 460V 10 30 HP 575V 5 10HP 690V 15 40 HP Wall mounted type IEC IP20 Wall mounted type IEC IP20 NEMA1 ...

Page 18: ...3 4 c 230V 30 40 HP 460V 40 60 HP 690V 50 75 HP Wall mounted type IEC IP20 NEMA1 d 230V 50 100 HP 460V 75 215 HP 690V 100 270 HP Wall mounted type IEC IP00 Wall mounted type IEC IP20 NEMA1 ...

Page 19: ...ounted type IEC IP20 NEMA1 3 4 Warning Labels Important Warning information located on the front cover must be read upon installation of the inverter a 230V 1 7 5HP 460V 1 7 5HP 575V 1 3 HP b 230V 10HP 460V 10 20HP 575V 5 10HP c 230V 15 150HP 460V 20 F 425HP 690V 15 270HP ...

Page 20: ...ews and remove the cover to gain access to the terminals and make wiring connections Place the plastic cover back and fasten screws when wiring connections have been made Models 230V 1 25HP 460V 1 30HP and 690V 50 270 HP have a metal cover Loosen the screws and remove the cover to gain access to the terminals and make wiring connections Place the metal cover back and fasten screws when wiring conn...

Page 21: ...3 7 Step 3 Make wire connections and place cover back Step 4 Fasten screw b 230V 10 25 HP 460V 10 30 HP 575V 5 10 HP 690V 15 40 HP Step 1 Unscrew cover Step 2 Remove cover ...

Page 22: ...3 8 Step 3 Make wire connections and place cover back Step 4 Fasten screw c 230V 30 40 HP 460V 40 75 HP 690V 50 75 HP Chassis Type Step 1 Unscrew cover Step 2 Remove cover ...

Page 23: ...3 9 Step 3 Make wire connections and place cover back Step 4 Fasten screw d 230V 50 100 HP 460V 75 215 HP 690V 100 270 HP Chassis Type Step 1 Unscrew cover Step 2 Remove cover ...

Page 24: ...3 10 Step 3 Make wire connections and place cover back Step 4 Fasten screw e 230V 125 150 HP 460V 270 425 HP Chassis Type Step 1 Unscrew cover Step 2 Remove cover ...

Page 25: ...3 11 Step 3 Make wire connections and place cover back Step 4 Fasten screw ...

Page 26: ... 5 2 Built in filter type 460V 1 60 HP Step 1 Unscrew cover Step 2 Remove cover Step 3 Unscrew filter section Step 4 Remove filter cover Step 5 Make connections and place filter cover back Step 6 Fasten screw ...

Page 27: ... 5 20 4 to 24 17 7 to 20 8 TIC 5 5 NH 1 9 M6 R5 5 6 25 5 to 30 0 22 1 to 26 0 TIC 5 5 NH 1 9 M8 R5 5 8 61 2 to 66 0 53 0 to 57 2 TIC 5 5 NH 1 9 8 8 M4 R8 4 12 2 to 14 10 4 to 12 1 TIC 8 NOP 60 M5 R8 5 20 4 to 24 17 7 to 20 8 TIC 8 NOP 60 M6 R8 6 25 5 to 30 0 22 1 to 26 0 TIC 8 NOP 60 M8 R8 8 61 2 to 66 0 53 0 to 57 2 TIC 8 NOP 60 14 6 M4 R14 4 12 2 to 14 10 4 to 12 1 TIC 14 NH 1 9 M5 R14 5 20 4 to...

Page 28: ...rter damage to the semiconductor components Do NOT touch any of the components on the inverter control board to prevent damage to the inverter by static electricity Caution Refer to the recommended wire size table for the appropriate wire to use The voltage between the power supply and the input of the inverter may not exceed 2 Phase to phase voltage drop V 3 resistance of wire Ω km length of line...

Page 29: ...use the magnetic contactor as the run stop switch for the inverter AC line reactor for power quality When inverters are supplied by a high capacity power source 600KVA an AC reactor can be connected to improve the power factor Install Fast Acting Fuse To protect peripheral equipment install fast acting fuses in accordance with the specifications in section 11 for peripheral devices Input Noise fil...

Page 30: ...ive Input SOURCE PNP SINK NPN DEFAULT SW3 P P P CN6 RJ45 S S 2 1 PO GND Multi function pulse output 32kHz Max P CN3 Option Card PG 5 5 4 3 2 5 6 7 10 10V 0 10V 20KΩ 0 10V 4 20mA 250KΩ VCC R 24V 2KΩ 12V 750Ω 5V 100Ω SW4 10 Notes 1 Models 230V 1 25HP and 460V 1 40HP or lower ratings have a built in braking transistor To use this braking transistor a braking resistor can be connected between B1 and B...

Page 31: ...P E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E R1A R1B R1C RJ45 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP S S1 S3 S5 S7 24V 10V GND DO1 DOG S2 S4 S6 S8 24VG F1 F2 PO PI AO1 R1A R1B R1C R2A R2C AO2 E AI1 AI2 GND 10V GND RJ45 S ...

Page 32: ...15 Max output current 250mA The sum of all loads connected 24VG Common terminal of Digital signals Common point of digital signal SINK SW3 switched to SINK Analog input signal 10V Power for external speed potentiometer 10V Max current 20mA 10V Only above 230V 3HP 460V 5HP include support this terminal function 10V Max current 20mA AI1 Multi function analog input for speed reference 0 10V input 10V...

Page 33: ...al Relay B contact multi function output terminal Relay contact common terminal With the same functions as DO1 DO2 Rating 250Vac 10 mA 1A 30Vdc 10 mA 1A R1B R1C R2A R2C Frame 2 and above With the same functions as DO1 DO2 Rating 250Vac 10 mA 1A 30Vdc 10 mA 1A Run Permissi ve Input F1 On normal operation Off stop Jumper wired between F1 and F2 has to be removed by using external contact to stop 24V...

Page 34: ...t capacity for terminal 10V is 20mA Multi function analog output AO1 and AO2 are for use for an analog output meter Do not use these output for feedback control Control board s 24V and 10V are to be used for internal control only Do not use the internal power supply to power external devices ...

Page 35: ...B2 DC power supply or connect braking module U T1 Inverter output V T2 W T3 E Ground terminal 230V 1 2HP 460V 1 3HP R L1 S L2 T L3 B1 P U T1 V T2 W T3 B2 T 230V 3 7 5HP 460V 5 7 5HP 575V 1 3HP R L1 S L2 T L3 B1 P B2 U T1 V T2 Power In Dynamic Brake To Motor W T3 CHARGE T 230V 10HP 460V 10 15HP R L1 S L2 T L3 E B1 P B1 R B2 Power In Dynamic Brake CHARGE U T1 V T2 W T3 E To Motor T Terminal screw si...

Page 36: ...r T 460V 20HP Frame 3 R L1 S L2 T L3 U T1 V T2 W T3 B1 P B2 T 230V 15 25HP 460V 20 30HP 690V 15 40HP R L1 S L2 T L3 U T1 V T2 W T3 B1 P B2 T 460V 40HP R L1 S L2 T L3 U T1 V T2 W T3 B1 P B2 T Terminal screw size T M6 M6 Terminal screw size T M6 M5 Terminal screw size T M6 M6 Terminal screw size T M6 M8 ...

Page 37: ...0V 50 75HP R L1 S L2 T L3 U T1 V T2 W T3 T 690V 50 75HP 230V 50 60HP 460V 100HP Terminal screw size Power supply T 460V 75HP M8 M10 230V 50 60HP 460V 100HP M10 M10 Terminal screw size T M8 M8 Terminal screw size T M6 M6 T ...

Page 38: ...3 24 690V 100 150HP 460V 125HP Power supply 690V 100 150HP M10 Terminal screw size T M10 M10 ...

Page 39: ...V 75 100HP 460V 150 215HP 690V 175 270HP Terminal screw size T M10 M10 230V 125 150HP 460V 270 425HP Terminal screw size T M12 M10 Note For wire gauges and screw torques please refer to the table in section 3 6 ...

Page 40: ... of horsepower and input voltages This is shown for reference only and is not a detailed depiction 1 230V 1 HP 460V 1 2 HP L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit DC DC Converter E 2 230V 2 25 HP 460V 3 30 HP L1 R L2 S L3 T U T1 V T2 W T3 B1 P B2 Main Power Section Control Circuit Cooling Fan DC DC Converter E ...

Page 41: ...L3 T U T1 V T2 W T3 Main Power Section Control Circuit Cooling Fan DC DC Converter E 4 230V 50 60 HP 460V 75 100 HP L1 R L2 S L3 T U T1 V T2 W T3 P Main Power Section N Control Circuit Cooling Fan DC DC Converter DC Link Reactor DC DC Converter E ...

Page 42: ...1 V T2 W T3 P Main Power Section N Control Circuit Cooling Fan DC DC Converter DC Link Reactor AC DC E 6 460V 125 215 HP L1 R L2 S L3 T U T1 V T2 W T3 P Main Power Section N Control Circuit Cooling Fan DC DC Converter DC Link Reactor AC DC E ...

Page 43: ...T1 V T2 W T3 P Main Power Section N Control Circuit Cooling Fan DC DC Converter DC Link Reactor AC DC E 8 460V 250 425 HP L1 R L2 S L3 T U T1 V T2 W T3 P Main Power Section N Control Circuit Cooling Fan DC DC Converter DC Link Reactor AC DC E ...

Page 44: ... correct position according to the input voltage If the voltage setting is too low the cooling fan will not provide adequate cooling for the inverter resulting in an over heat error If the input voltage is greater than 460Vac select the 460V position 1 460V 150HP 215HP 2 460V 270HP 425HP The inverter input voltage range of the A510 600V class models ranges from 575 to 690Vac In these models the co...

Page 45: ...3 31 3 690V 175HP 270HP ...

Page 46: ...2 or T L3 on the terminal block 2 DO NOT connect the AC input power source to the output terminals U T1 V T2 and W T3 3 Connect the output terminals U T1 V T2 W T3 to motor lead wires U T1 V T2 and W T3 respectively 4 Check that the motor rotates forward with the forward run source If it does not swap any 2 of the output cables to change motor direction 5 DO NOT connect phase correcting capacitors...

Page 47: ...ngth of line m current 10 3 km 3280 x feet m 3 28 x feet 3 14 Cable Length vs Carrier Frequency The allowable setting of the PWM carrier frequency is also determined by motor cable length and is specified in the following Table 3 14 1 Table 3 14 1 Cable Length vs Carrier Frequency Cable length between the inverter and Motor in m ft 30m 100 30 50 100 165 50 100 166 328 100 329 Recommended carrier f...

Page 48: ...P 22 9 60 69 22 8 0 5 2 TO 100S 100A CU 65 25HP 27 8 73 79 22 14 0 5 2 TO 225S 100A CU 80 30HP 32 4 85 110 38 14 0 5 2 TO 225S 150A CN 100 40HP 43 8 115 138 60 22 0 5 2 TO 225S 175A CN 125 50HP 55 3 145 169 80 22 0 5 2 TO 225S 200A CN 150 60HP 68 6 180 200 100 22 0 5 2 TO 225S 225A CN 180 75HP 81 9 215 250 150 22 0 5 2 TO 400S 300A CN 300 100HP 108 283 312 200 38 0 5 2 TO 400S 400A CN 300 125HP 13...

Page 49: ...8 8 6 6 8 8 2 5 5 3 5 5 5 0 5 2 TO 50EC 15A CU 11 7 5HP 9 9 12 1 9 9 12 2 3 5 5 5 3 5 5 5 0 5 2 TO 50EC 15A CU 18 10HP 11 4 14 4 11 4 14 5 3 5 5 5 5 5 0 5 2 TO 50EC 20A CU 25 575 690V 3 Ø 15HP 17 9 22 7 15 19 5 5 8 0 5 2 TO 50EC 30A CU 25 20HP 22 7 26 3 19 22 8 8 0 5 2 TO 50EC 30A CU 35 25HP 26 3 32 3 22 27 8 8 0 5 2 TO 100S 50A CU 35 30HP 32 3 40 6 27 34 8 8 0 5 2 TO 100S 50A CU 50 40HP 40 6 50 2...

Page 50: ... line is the terminal wire on the control board 4 The NFB and MCB listed in the table are of TECO product numbers products with same rated specification of other brands may be used To reduce electrical noise interference ensure that a RC surge absorber R 10Ω 5W C 0 1μf 1000VDC is added to both sides of MCB coil ...

Page 51: ...s to minimize noise problems The maximum wiring distance should not exceed 50m 165 ft Shield Twisted Pair Wrap with insulating Tape Ground Shield at Inverter end ONLY DO NOT Ground Shield at this end Fig 3 17 1 Shielded Twisted Pair 4 When the digital multi function output terminals DO1 DO2 are connected to an external relay a freewheeling diode should be connected across the relay coil to prevent...

Page 52: ...ource interfaces 24VG Sink Source 24VG Sink Source NPN 24V Input Digital Terminals S1 S8 Input Digital Terminals S1 S8 a Open Collector Interface b NPN Sensor Interface Sink Configuration 24V Sink Source Input Digital Terminals S1 S8 c Open Collector Interface Source Configuration d PNP Sensor Interface 24VG Sink Source PNP 24V Input Digital Terminals S1 S8 SW3 SW3 SW3 SW3 Fig 3 17 3 Sink Source C...

Page 53: ...uency Single 3 phase 200V 240V 50 60Hz 3 phase 200V 240V 50 60Hz Allowable voltage fluctuation 15 10 Allowable frequency fluctuation 5 Inverter capacity HP 30 40 50 60 75 100 125 150 Output rated Heavy Duty type H D 150 1min Rated output Capacity KVA 32 4 43 8 55 3 68 6 81 9 108 132 158 Rated output current A 85 115 145 180 215 283 346 415 Maximum applicable motor 1HP KW 30 22 40 30 50 37 60 45 75...

Page 54: ...Power Rated voltage frequency 3 phase 380V 480V 50 60Hz Allowable voltage fluctuation 15 10 Allowable frequency fluctuation 5 Inverter capacity HP 40 50 60 75 100 125 150 175 215 Output rated Heavy Duty type H D 150 1min Rated output Capacity KVA 45 7 57 2 69 3 89 9 114 137 165 198 225 Rated output current A 60 75 91 118 150 180 216 260 295 Maximum applicable motor 1HP KW 40 30 50 37 60 45 75 55 1...

Page 55: ...Capacity KVA 1 7 3 0 4 2 6 6 9 9 11 4 17 9 22 7 26 3 32 3 Heavy Duty type H D 150 1min Rated output current A 1 7 3 0 4 2 6 6 9 9 11 4 15 19 22 27 Maximum applicable motor 1 HP KW for 575v 1 0 75 2 1 5 3 2 2 5 3 7 7 5 5 5 10 7 5 10 7 5 15 11 20 15 25 18 5 Maximum applicable motor 1 HP KW for 690v 1 0 75 2 1 5 3 2 2 5 3 7 7 5 5 5 10 7 5 15 11 20 15 25 18 5 30 22 Rated output Capacity KVA 3 0 4 2 5 ...

Page 56: ...ency Hz Based on parameter setting 0 1 599 Hz Power Rated voltage frequency 3 phase 575 690v 50 60Hz Allowable voltage fluctuation 15 10 Allowable frequency fluctuation 5 1 Take standard 4 pole induction motor as the base 2 A510 model is designed to use in heavy duty conditions the factory setting is the HD Heavy Duty type mode 3 The overload capacity of A510 model HD Heavy Duty is 150 1min 200 2s...

Page 57: ... F PG maximum frequency set to 599 Hz 599 Hz SLV 230V 1 10HP 460V 1 15HP 150Hz 230V 15 25HP 460V 20HP 110Hz 460V 25 30HP 100Hz 230V 30 150HP 460V 40 425HP carrier 11 01 is set as 8K or below 8K 100Hz 230V 30 100HP 460V 40 175HP carrier 11 01 is above 8K 80Hz SV unlimited 400Hz PMSV unlimited 400Hz Normal Duty 00 27 1 V F V F PG maximum frequency set to 599 Hz 120Hz ...

Page 58: ...s of fault history records and latest fault record state energy saving function setting single phase protection smart braking DC braking Dwell S curve acceleration and deceleration Up Down operation MODBUS protocol pulse output engineering units SINK SOURCE digital inputs Protection functions Stall protection Stall prevention level can be set independently in acceleration deceleration and constant...

Page 59: ...140 F Storage temperature 20 70 C 4 F 158 F Humidity 95 RH or less no condensation Altitude and vibration Altitude of 1000m 3181ft or below 5 9m s2 0 6G Communication function RS 485 standard MODBUS RTU ASCII protocol RJ45 PLC function Built in EMI protection The built in noise filter complies with EN61800 3 available for inverters 460V 215HP or below EMS protection EN61800 3 Option Open collector...

Page 60: ...uency 230V Models 1 20 HP 25 HP 0 2kHz 8kHz 16kHz ND HD 80 of HD Fc Iout 0 2kHz 6kHz 12kHz ND HD 80 of HD Fc Iout 30 40 HP 50 100 HP 0 2kHz 5kHz 12kHz ND HD 80 of HD Fc Iout 0 2kHz 5kHz 10kHz ND HD 80 of HD Fc Iout 125 150 HP 0 2kHz 5kHz ND HD Fc Iout ...

Page 61: ...z ND HD 60 of HD Fc Iout 0 2kHz 5kHz 12kHz ND HD 80 of HD Fc Iout 60 175 HP 125 150 HP 0 2kHz 5kHz 10kHz ND HD 70 of HD Fc Iout 0 2kHz 5kHz ND HD Fc Iout 215 HP 250 375 HP 0 2kHz 3kHz 8kHz ND HD 70 of HD Fc Iout 0 2kHz 5kHz ND HD Fc Iout 4kHz 90 of HD ...

Page 62: ...690V Models 575V 1 10 HP 575 690V 15 30 HP 0 2kHz 8kHz 16kHz ND HD 80 of HD Fc Iout 0 2 k H z 5 k H z 8 k H z N D H D 8 3 o f H D F c I o u t 575 690V 40 60 HP 575 690V 75HP 0 2kHz 5kHz 8kHz ND HD 70 of HD Fc Iout 0 2kHz 4kHz 8kHz ND HD 70 of HD Fc Iout ...

Page 63: ...0V 100 150 HP 575 690V 175 270 HP 0 2kHz 3kHz 6kHz ND HD 70 of HD Fc Iout 0 1 5kHz 2kHz 4kHz ND HD 70 of HD Fc Iout 3 21 Inverter Derating Based on Temperature 0 40 C 60 C ND HD Temperature Iout 60 of ND 60 of HD ...

Page 64: ...79 10 98 177 6 97 122 4 80 267 10 51 7 0 28 M6 3 8 8 4 A510 4001 C3 U 130 5 12 215 8 46 150 5 91 118 4 65 203 7 99 5 0 20 M5 2 2 4 9 A510 4002 C3 U 130 5 12 215 8 46 150 5 91 118 4 65 203 7 99 5 0 20 M5 2 2 4 9 A510 4003 C3 U 130 5 12 215 8 46 150 5 91 118 4 65 203 7 99 5 0 20 M5 2 2 4 9 A510 4005 C3 U 140 5 51 279 10 98 177 6 97 122 4 80 267 10 51 7 0 28 M6 3 8 8 4 A510 4008 C3 U 140 5 51 279 10 ...

Page 65: ... 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 4010 C3 U 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 A510 4015 C3 U 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 A510 4020 C3 U 210 8 27 300 11 81 215 8 46 192 7 56 286 11 26 1 6 0 06 M6 6 2 13 67 A510 4025 C3 U 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 4030 C3 U 265...

Page 66: ...0 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 6020 C3 U 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 6025 C3 U 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 6030 C3 U 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 A510 6040 C3 U 265 10 43 360 14 17 225 8 86 245 9 65 340 13 39 1 6 0 06 M8 10 22 05 ...

Page 67: ...0 8 66 505 19 88 3 3 0 13 M8 30 66 14 A510 4050 C3 U 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 30 66 14 A510 4060 C3 U 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 30 66 14 A510 4075 C3 U 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 35 77 16 A510 6050 C3 U 286 5 11 29 525 20 67 252 9 92 220 8 66 505 19 88 3 3 0 13 M8 30 66 14 A510 6060 C3 U 286...

Page 68: ... 459 18 07 790 31 10 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 88 194 01 A510 2100 C3 U 459 18 07 790 31 10 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 88 194 01 A510 4100 C3 U 344 13 54 580 22 83 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 A510 4125 C3 U 344 13 54 580 22 83 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 A510 4150 C3 U 459 18 07 790 31 10 324 5 12 78 320 12 60 7...

Page 69: ...0 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 A510 6150 C3 U 344 13 54 580 22 83 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 46 7 102 96 A510 6175 C3 U 459 18 07 790 31 10 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 88 194 01 A510 6215 C3 U 459 18 07 790 31 10 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 88 194 01 A510 6250 C3 U 459 18 07 790 31 10 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 88 194 01 A...

Page 70: ...0 12 60 760 29 92 1 6 0 06 M10 94 4 208 12 A510 4175 C3 U 463 5 18 25 1105 43 50 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 94 4 208 12 A510 4215 C3 U 463 5 18 25 1105 43 50 324 5 12 78 320 12 60 760 29 92 1 6 0 06 M10 94 4 208 12 A510 6100 C3 U 348 5 13 72 740 29 13 300 11 81 250 9 84 560 22 05 1 6 0 06 M8 49 7 109 57 A510 6125 C3 U 348 5 13 72 740 29 13 300 11 81 250 9 84 560 22 05 1 6 0 06 M8...

Page 71: ... 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 184 405 65 A510 4270 C3 U 690 27 17 1000 39 37 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 184 405 65 A510 4300 C3 U 690 27 17 1000 39 37 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 184 405 65 A510 4375 C3 U 690 27 17 1000 39 37 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 184 405 65 A510 4425 C3 U 690 27 17 1000 39 37 410 16 ...

Page 72: ... 69 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 196 432 11 A510 4270 C3 U 692 27 24 1313 51 69 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 196 432 11 A510 4300 C3 U 692 27 24 1313 51 69 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 196 432 11 A510 4375 C3 U 692 27 24 1313 51 69 410 16 14 530 20 87 265 10 43 960 37 80 2 0 08 M12 196 432 11 A510 4425 C3 U 692 27 24 1313 51 69 410 ...

Page 73: ...1 118 4 65 203 7 99 215 8 46 5 M5 3 5 7 71 A510 4002 C3F U 130 5 12 306 12 05 150 5 91 118 4 65 203 7 99 215 8 46 5 M5 3 5 7 71 A510 4003 C3F U 130 5 12 306 12 05 150 5 91 118 4 65 203 7 99 215 8 46 5 M5 3 5 7 71 A510 4005 C3F U 140 5 51 400 15 75 177 6 97 122 4 80 267 10 51 279 10 98 7 M6 5 5 12 13 A510 4008 C3F U 140 5 51 400 15 75 177 6 97 122 4 80 267 10 51 279 10 98 7 M6 5 5 12 13 ...

Page 74: ... 63 A510 4015 C3F U 210 8 27 416 5 16 40 215 8 46 192 7 56 286 11 26 300 11 81 1 6 0 06 M6 8 0 17 63 A510 4020 C3F U 265 10 43 500 19 69 225 8 86 245 9 65 340 13 39 360 14 17 1 6 0 06 M8 12 5 27 56 A510 4025 C3F U 265 10 43 500 19 69 225 8 86 245 9 65 340 13 39 360 14 17 1 6 0 06 M8 12 5 27 56 A510 4030 C3F U 265 10 43 500 19 69 225 8 86 245 9 65 340 13 39 360 14 17 1 6 0 06 M8 12 5 27 56 ...

Page 75: ... A510 4040 C3F U 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 A510 4050 C3F U 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 A510 4060 C3F U 286 5 11 28 679 26 73 252 9 92 220 8 66 505 19 88 525 20 67 3 3 0 13 M8 32 5 71 65 ...

Page 76: ... 000 00Hz 12 18 0000 0A FWD REV DISPLAY Description LCD Display Monitor inverter signals view edit parameters fault alarm display LED INDICATORS FAULT LED ON when a fault or alarm is active FWD LED ON when inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direction flashing when stopping SEQ LED ON when RUN command is from the external contr...

Page 77: ...ction DSP FUN Used to scroll to next screen Frequency screen Function selection Monitor parameter RESET Selects active seven segment digit for editing with the keys Used to reset fault condition READ ENTER Used to read and save the value of the active parameter Auto Repeat Keys Holding the UP or DOWN key for a longer period of time will initiate the auto repeat function resulting in the value of t...

Page 78: ...the Parameter Group Mode use the up and down keys to select a group and press Read Enter key to access its parameters Fig 4 1 2 1 Parameter Group Structure Notes Always perform an auto tune on the motor before operating the inverter in vector control sensorless vector or flux vector Auto tuning mode will not be displayed when the inverter is running or when a fault is active To scroll through the ...

Page 79: ...ion Power ON Monitor Freq Ref 12 17 000 00Hz 12 18 0000 0A 12 16 005 00Hz Flt Freq Ref 12 15 000 00Hz Monitor Monitor 12 17 000 00Hz 12 18 0000 0A Flt DC Voltage 12 17 000 00Hz 12 18 0000 0A 00 Basic Func 01 V F Pattern 02 Motor Parameter Group DSP FUN DSP FUN DSP FUN DSP FUN 12 14 0000 0V Fig 4 1 2 2 Monitor Mode Notes To scroll through the available monitor parameter list press and hold the up o...

Page 80: ... 02 Motor Parameter 00 Basic Fun 01 V F Pattern Group 00 Basic Fun 01 V F Pattern 02 Motor Parameter PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source PARA 00 00 Control Method 01 Motor Direction 02 Run Source Parameter Group Selection Mode Parameter Group Mode Parameter Edit Mode DSP FUN Press or key to edit parameter value and p...

Page 81: ...R DSP FUN READ ENTER DSP FUN Edit 17 10 Edit Edit Edit Edit 1 Enable 0 1 0 Autotuning Edit DSP FUN DSP FUN READ ENTER 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 01 Tune Mode Sel 02 Motor Rated Power 03 Motor Rated Curr PARA 17 08 Mtr No Load Volt 10 Auto tuning Run 11 Auto tuning Err PARA 17 Group 17 Auto tuni...

Page 82: ...tionary auto tuning 17 00 1 the motor shaft does not rotate c The RUN LED in the upper left corner of the RUN key will be lit during auto tuning d The LCD display shows or Atund during the auto tuning process 4 Press the STOP key on the keypad to abort the auto tuning operation 5 In case of an auto tuning fault a fault message and the uncompleted message are displayed on the keypad The RUN LED wil...

Page 83: ...cription 5 Digit LED Display Monitor inverter signals view edit parameters fault alarm display LED INDICATORS FAULT LED ON when a fault or alarm is active FWD LED ON when inverter is running in forward direction flashing when stopping REV On when inverter is running in reverse direction flashing when stopping SEQ LED ON when RUN command is from the external control terminals or from serial communi...

Page 84: ...ction DSP FUN Used to scroll to next screen Frequency screen Function selection Monitor parameter RESET Selects active seven segment digit for editing with the keys Used to reset fault condition READ ENTER Used to read and save the value of the active parameter Auto Repeat Keys Holding the UP or DOWN key for a longer period of time will initiate the auto repeat function resulting in the value of t...

Page 85: ...art Stop Parameters Group08 Protection Parameters Group09 Communication Parameters Group10 PID Parameters Group11 Auxiliary Parameters Group12 Monitoring Parameters Group13 Maintenance Parameters Group14 PLC Parameters Group15 PLC Monitoring Parameters Group16 LCD Parameters Group17 Automatic Tuning Parameters Group18 Slip Compensation Parameters Group19 Wobble Frequency Parameters Group20 Speed C...

Page 86: ...485 3 PLC 00 03 Alternative Run Command Selection 0 Keypad 2 O O O O O O O 1 External Terminal Control Circuit 2 Communication Control RS 485 3 PLC 00 04 Language 0 English 0 O O O O O O O 1 Simplified Chinese 2 Traditional Chinese 3 Turkish 00 05 Main Frequency Command Source Selection 0 Keypad 0 O O O O O O O 1 External Terminal Analog 1 2 Terminal Command UP DOWN 3 Communication Control RS 485 ...

Page 87: ...ncy 0 O O O O O O O 1 PID Sleep Limit is 0Hz 00 12 Upper Frequency limit 0 1 109 0 100 0 O O O O O O O 00 13 Lower Frequency limit 0 0 109 0 0 0 O O O O O O O 00 14 Acceleration Time 1 0 1 6000 0 s O O O O O O O 1 00 15 Deceleration Time 1 0 1 6000 0 s O O O O O O O 1 00 16 Acceleration Time 2 0 1 6000 0 s O O O O O O O 1 00 17 Deceleration Time 2 0 1 6000 0 s O O O O O O O 1 00 18 Jog Frequency 0...

Page 88: ...eration Based on Frequency Command 0 X X X O O X X 1 Stop 2 Operation Based on the Lowest Frequency 3 Zero Speed Operation 00 30 Reserved 00 31 Reserved 00 32 Application Selection Presets 0 General 0 O O O O O O O 1 Water Supply Pump 2 Conveyor 3 Exhaust Fan 4 HVAC 5 Compressor 6 Hoist 7 Crane 00 33 Modified Parameters only for LCD keypad 0 Disable 0 O O O O O O O 7 1 Enable 00 34 00 40 Reserved ...

Page 89: ...O O O 7 00 57 SV High Speed Mode 0 SV High Speed Mode1 0 X X X O X X X 1 SV High Speed Mode2 Refer to the following attachment 1 Before to set up 00 32 Application it should do initialized setting parameter 13 08 first When setting 00 32 the I O port function changed automatically To avoid accident be sure to confirm the I O port signal of inverter and external terminal control If parameter 00 27 ...

Page 90: ...t Voltage 2 of Motor 1 230V 0 0 255 0 0 0 V O O X X X X O 460V 0 0 510 0 575V 0 0 670 0 690V 0 0 804 0 01 06 Middle Output Frequency 1 of Motor 1 0 0 599 0 3 0 Hz O O X X X X O 01 07 Middle Output Voltage 1 of Motor 1 230V 0 0 255 0 V O O X X X X O 460V 0 0 510 0 575V 0 0 670 0 690V 0 0 804 0 01 08 Minimum Output Frequency of Motor 1 0 0 599 0 VF 1 5 Hz O O O O O O O VF PG 1 5 SLV 0 6 SV 0 1 PMSV ...

Page 91: ...or 2 230V 0 1 255 0 220 0 V O X X X X X X 460V 0 2 510 0 440 0 575V 0 1 670 0 575 0 690V 0 1 804 0 690 0 01 18 Middle Output Frequency 2 of Motor 2 0 0 599 0 0 0 Hz O X X X X X X 01 19 Middle Output Voltage 2 of Motor 2 230V 0 0 255 0 0 0 V O X X X X X X 460V 0 0 510 0 575V 0 0 670 0 690V 0 0 804 0 01 20 Middle Output Frequency 1 of Motor 2 0 0 599 0 3 0 Hz O X X X X X X 01 21 Middle Output Voltag...

Page 92: ...urrent Modes of SLV SV are 25 200 of inverter s rated current A O O O O X X O 02 02 Reserved 02 03 Rated Rotation Speed of Motor1 0 60000 Rpm O O O O X X O 02 04 Rated Voltage of Motor1 230V 50 0 240 0 220 0 V O O O O X X O 460V 100 0 480 0 440 0 575V 150 0 670 0 575 0 690V 200 0 804 0 690 0 02 05 Rated Power of Motor1 0 01 600 00 kW O O O O X X O 02 06 Rated Frequency of Motor1 5 0 599 0 60 0 Hz ...

Page 93: ...rter s rated current A O X X X X X X 02 22 Rated Rotation Speed of Motor 2 0 60000 Rpm O X X X X X X 02 23 Rated Voltage of Motor 2 230V 50 0 240 0 220 0 V O X X X X X X 460V 100 0 480 0 440 0 575V 150 0 670 0 575 0 690V 200 0 804 0 690 0 02 24 Rated Power of Motor 2 0 01 600 00 kW O X X X X X X 02 25 Rated Frequency of Motor 2 5 0 599 0 60 0 Hz O X X X X X X 02 26 Poles of Motor 2 2 16 Even 4 O X...

Page 94: ... Command rotation freely to stop 16 PID Control Disable 17 Fault Reset RESET 18 Reserved 19 Speed Search 1 from the maximum frequency 20 Manual Energy Saving Function 21 PID Integral Reset 22 23 Reserved 24 PLC Input 25 External Fault 0 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 03 01 Multi Function Terminal Function Setting S2 1 O O O O O O O...

Page 95: ...se Operation 39 Lower Deviation of Traverse Operation 40 Switching between Motor 1 Motor 2 41 PID Sleep 42 PG Disable 43 PG Integral Reset X O X X X X X X O X O O X X 03 06 Multi Function Terminal Function Setting S7 44 Mode Switching between Speed and Torque 45 Negative Torque Command 46 Zero Servo Command 47 Fire mode Forced Operation mode 48 KEB Acceleration 49 Parameters Writing Allowable 50 U...

Page 96: ...act x0xxb S3 A Contact x1xxb S3 B Contact 0xxxb S4 A Contact 1xxxb S4 B Contact 03 10 Multi Function Terminal S5 S8 Type Selection xxx0b S5 A Contact xxx1b S5 B Contact 0000b O O O O O O O xx0xb S6 A Contact xx1xb S6 B Contact x0xxb S7 A Contact x1xxb S7 B Contact 0xxxb S8 A Contact 1xxxb S8 B Contact 03 11 Relay R1A R1C Output 0 During Running 0 O O O O O O O 1 Fault Contact Output O O O O O O O ...

Page 97: ...24 Source of Frequency Command O O O O O O O 25 Low Torque Detection O O O O O O O 26 Frequency Reference Missing O O O O O O O 27 Timing Function Output O O O O O O O 28 Traverse Operation UP Status O O X X X X O 29 During Traverse Operation Status O O X X X X O 30 Motor 2 Selection O O O O O O O 31 Zero Speed Servo Status Position Mode X X X O O X X 32 Communication Control Contacts O O O O O O ...

Page 98: ...14 Frequency Detection Width 0 1 25 5 2 0 Hz O O O O O O O 03 15 Current Agree Level 0 1 999 9 0 1 A O O O O O O O 03 16 Delay Time of Current Agree Detection 0 1 10 0 0 1 s O O O O O O O 03 17 Mechanical Braking Set Level 0 00 599 00 0 00 Hz O O O O O O O 03 18 Mechanical Braking Release Level 0 00 599 00 0 00 Hz O O O O O O O 03 19 Relay R1A R2A Type xxx0b R1 A Contact xxx1b R1 B Contact 0000b O...

Page 99: ... 03 32 Pulse Input Gain 0 0 1000 0 100 O O O O O O O 1 03 33 Pulse Input Bias 100 0 100 0 0 0 O O O O O O O 1 03 34 Filter Time of Pulse Input 0 00 2 00 0 1 Sec O O O O O O O 1 03 35 Function Setting of Pulse Output 1 Frequency Command 2 O O O O O O O 1 2 Output Frequency 3 Output Frequency after Soft Start 4 Motor Speed 5 PID Feedback 6 PID Input 7 PG Output with PG card 03 36 Scale of Pulse Outp...

Page 100: ...arameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F V F PG SLV SV PM SV PM SLV SLV2 04 00 AI Input Signal Type 0 AI1 0 10V AI2 0 10V 0 20mA 1 O O O O O O O 1 AI1 0 10V AI2 4 20mA 2 10V 2 AI1 10 10V AI2 0 10V 0 20mA 3 AI1 10 10V AI2 4 20mA 2 10V 04 01 AI1 Signal Scanning and Filtering Time 0 00 2 00 0 03 s O O O O O O O 04 02 AI1 Gain 0 0 1000 0 100 0 O O O O O O O 1...

Page 101: ...anning and Filtering Time 0 00 2 00 0 03 s O O O O O O O 04 07 AI2 Gain 0 0 1000 0 100 0 O O O O O O O 1 04 08 AI2 Bias 100 0 100 0 0 O O O O O O O 1 04 09 04 10 Reserved 04 11 AO1 Function Setting 0 Output Frequency 0 O O O O O O O 1 Frequency Command O O O O O O O 2 Output Voltage O O O O O O O 3 DC Voltage O O O O O O O 4 Output Current O O O O O O O 5 Output Power O O O O O O O 6 Motor Speed O...

Page 102: ...Signal Type 0 AO2 0 10V 0 O O O O O O O 1 AO2 4 20mA 04 20 Filter Time of AO Signal Scan 0 00 0 50 0 00 s O O O O O O O 1 Group 05 Multi Speed Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F V F PG SLV SV PM SV PM SLV SLV2 05 00 Acceleration and Deceleration Selection of Multi Speed 0 Acceleration and deceleration time are set by 00 14 00 24 0 O O O O O O O 1 A...

Page 103: ... 05 15 Frequency Setting of Speed Stage 14 0 00 599 00 5 00 Hz O O O O O O O 1 05 16 Frequency Setting of Speed Stage 15 0 00 599 00 5 00 Hz O O O O O O O 1 05 17 Acceleration Time Setting of Multi Speed 0 0 1 6000 0 10 0 s O O O O O O O 05 18 Deceleration Time Setting of Multi Speed 0 0 1 6000 0 10 0 s O O O O O O O 05 19 Acceleration Time Setting of Multi Speed 1 0 1 6000 0 10 0 s O O O O O O O ...

Page 104: ...f Multi Speed 8 0 1 6000 0 10 0 s O O O O O O O 05 34 Deceleration Time Setting of Multi Speed 8 0 1 6000 0 10 0 s O O O O O O O 05 35 Acceleration Time Setting of Multi Speed 9 0 1 6000 0 10 0 s O O O O O O O 05 36 Deceleration Time Setting of Multi Speed 9 0 1 6000 0 10 0 s O O O O O O O 05 37 Acceleration Time Setting of Multi Speed 10 0 1 6000 0 10 0 s O O O O O O O 05 38 Deceleration Time Set...

Page 105: ...05 45 Acceleration Time Setting of Multi Speed 14 0 1 6000 0 10 0 s O O O O O O O 05 46 Deceleration Time Setting of Multi Speed 14 0 1 6000 0 10 0 s O O O O O O O 05 47 Acceleration Time Setting of Multi Speed 15 0 1 6000 0 10 0 s O O O O O O O 05 48 Deceleration Time Setting of Multi Speed 15 0 1 6000 0 10 0 s O O O O O O O If the maximum output frequency of motor is over 300Hz the frequency res...

Page 106: ...is based on the speed of the last stage Restart speed is based on the previous stopped speed 4 Execute a single cycle operation mode Restart speed will be based on the speed of stage 1 5 Execute continuous cycle operation mode Restart speed will be based on the speed of stage 1 6 After the completion of a single cycle the on going operation speed is based on the speed of the last stage Restart spe...

Page 107: ...ing of Operation Stage 9 0 00 599 00 5 00 Hz O O O X X X O 1 06 10 Frequency Setting of Operation Stage 10 0 00 599 00 5 00 Hz O O O X X X O 1 06 11 Frequency Setting of Operation Stage 11 0 00 599 00 5 00 Hz O O O X X X O 1 06 12 Frequency Setting of Operation Stage 12 0 00 599 00 5 00 Hz O O O X X X O 1 06 13 Frequency Setting of Operation Stage 13 0 00 599 00 5 00 Hz O O O X X X O 1 06 14 Frequ...

Page 108: ... 0 0 0 s O O O X X X O 1 06 26 Operation Time Setting of Speed Stage 10 0 0 6000 0 0 0 s O O O X X X O 1 06 27 Operation Time Setting of Speed Stage 11 0 0 6000 0 0 0 s O O O X X X O 1 06 28 Operation Time Setting of Speed Stage 12 0 0 6000 0 0 0 s O O O X X X O 1 06 29 Operation Time Setting of Speed Stage 13 0 0 6000 0 0 0 s O O O X X X O 1 06 30 Operation Time Setting of Speed Stage 14 0 0 6000...

Page 109: ...rward 2 Reverse 0 O O O X X X O 06 41 Operation Direction Selection of Speed Stage 9 0 Stop 1 Forward 2 Reverse 0 O O O X X X O 06 42 Operation Direction Selection of Speed Stage 10 0 Stop 1 Forward 2 Reverse 0 O O O X X X O 06 43 Operation Direction Selection of Speed Stage 11 0 Stop 1 Forward 2 Reverse 0 O O O X X X O 06 44 Operation Direction Selection of Speed Stage 12 0 Stop 1 Forward 2 Rever...

Page 110: ...t at Power on 1 0 300 0 3 5 s O O O O O O O 07 06 DC Injection Braking Starting Frequency 0 0 10 0 0 5 Hz O O O O X X O 07 07 DC Injection Braking Current 0 100 50 O O O O X X O 07 08 DC Injection Braking Time at Stop 0 00 100 00 0 50 s O O O O X X O 07 09 Stop Mode Selection 0 Deceleration to Stop 0 O O O O X X O 1 Coast to Stop 2 DC Braking Stop in All Fields 3 Coast to Stop with Timer 07 10 07 ...

Page 111: ...t Selection after Fault during SLV Mode 0 Start with speed search 0 X X O X X X X 1 Normal start 07 28 Start after External Base Block 0 Start with speed search 0 O X O X X X O 1 Normal start 07 29 Run Command Selection at the Action of DC Braking 0 Not Allowable to Run 0 O O X X X X X 1 Allowable to Run 07 30 Low Voltage Level Selection 0 Disable 0 X X X O O X X 1 Enable 07 31 Low Voltage Run Fre...

Page 112: ...tion 0xxxb Stall prevention in operation is based on deceleration time of speed stage 1 1xxxb Stall prevention in operation is based on deceleration time of speed stage 2 08 01 Stall Prevention Level in Acceleration 20 200 HD 150 ND 120 O O O X X O O 08 02 Stall Prevention Level in Deceleration 230V 330V 410V 385V V O O O O X O O 460V 660V 820V 770V 575V 900 1000 950V 690V 1080 1200 1140V 08 03 St...

Page 113: ...Input Phase Loss Protection 0 Disable 0 O O O O O O O 1 Enable 08 10 Selection of Output Phase Loss Protection 0 Disable 0 O O O O O O O 1 Enable 08 11 08 12 Reserved 08 13 Selection of Over Torque Detection 0 Over Torque Detection is Disabled 0 O O O O O O O 1 Start to Detect when Reaching the Set Frequency 2 Start to Detect when the Operation is Begun 08 14 Selection of Over Torque Operation 0 D...

Page 114: ... Low Torque Detection 0 300 30 O O O O O O O 08 20 Time of Low Torque Detection 0 0 10 0 0 1 Sec O O O O O O O 08 21 Limit of Stall Prevention in Acc over Base Speed 1 100 50 O O O X X O O 08 22 Stall Prevention Detection Time in Operation 2 100 100 ms O O O X X O O 08 23 Ground Fault GF Selection 0 Disable 0 O O O O O O O 1 Enable 08 24 External Fault Operation Selection 0 Deceleration to Stop 0 ...

Page 115: ...9 Delay Time of Motor Overheat Protection 0 300 60 sec O O O O O O O 08 40 Motor2 Acceleration Stall Prevention Level 20 200 HD 150 O O O X X O O ND 120 08 41 Motor2 Acceleration Stall Prevention Limit 1 100 50 O O O X X O O 08 42 PTC Protection Level 0 10 0V 0 3 V O O O O O O O 08 43 PTC Restart Level 0 10 0V 1 2 V O O O O O O O 08 44 PTC Warning Level 0 10 0V 0 6 V O O O O O O O Group 09 Communi...

Page 116: ...ror Detection Time 0 0 25 5 0 0 S O O O O O O O 09 07 Fault Stop Selection 0 Deceleration to Stop Based on Deceleration Time 1 when Communication Fault Occurs 3 O O O O O O O 1 Coast to Stop when Communication Fault Occurs 2 Deceleration to Stop Based on Deceleration Time 2 when Communication Fault Occurs 3 Keep Operating when Communication Fault Occurs 09 08 Comm Fault Tolerance Count 1 20 1 O O ...

Page 117: ...D Control x1xxb PID Feedback Value of D Ctrl 0xxxb PID Output 1xxxb PID Output Frequency Command 10 04 Feedback Gain 0 01 10 00 1 00 O O O O O O O 1 10 05 Proportional Gain P 0 00 10 00 1 00 O O O O O O O 1 10 06 Integral Time I 0 0 100 0 1 00 s O O O O O O O 1 10 07 Differential Time D 0 00 10 00 0 00 s O O O O O O O 1 10 08 Reserved 10 09 PID Bias 100 0 100 0 0 O O O O O O O 1 10 10 PID Primary ...

Page 118: ...lowing Reversal Output 0 O O O O O O O 1 Allow Reversal Output 10 26 PID Target Acceleration Deceleration Time 0 0 25 5 0 0 s O O O O O O O 10 27 PID Feedback Display Bias 99 99 99 99 0 00 O O O O O O O 10 28 PID Feedback Display Gain 0 00 100 00 100 00 O O O O O O O 10 29 PID Sleep Selection 0 Disable 1 O O O O O O O 1 Enable 2 set by DI 10 30 Upper Limit of PID Target 0 0 100 0 100 0 O O O O O O...

Page 119: ... changed to 0 1Hz Group 11 Auxiliary Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F V F PG SLV SV PM SV PM SLV SLV2 11 00 Direction Lock Selection 0 Allow Forward and Reverse Rotation 0 O O O O O O O 1 Only Allow Forward Rotation 2 Only Allow Reverse Rotation 11 01 Carrier frequency 0 Carrier Output Frequency Tuning 1 1KHz 2 16 2 16KHz O O O O O O O 11 02 Soft...

Page 120: ... X X X X X 11 13 Automatic Return Time 0 120 60 Sec O O O O O O O 1 11 14 11 17 Reserved 11 18 Manual Energy Saving Frequency 0 0 599 0 0 00 Hz O O X X X X X 11 19 Automatic Energy Saving Function 0 Automatic energy saving is disabled 0 O X X X X X X 1 Automatic energy saving is enabled 11 20 Filter Time of Automatic Energy Saving 0 200 140 ms O X X X X X X 11 21 Voltage Upper Limit of Energy Savi...

Page 121: ...O O X X X X X 11 38 Deceleration Start Voltage of OV Prevention 230V 200 400V 300 V O O X X X X X 460V 400 800V 700 575V 500 1000V 900 690V 600 1200V 1080 11 39 Deceleration Stop Voltage of OV Prevention 230V 200 400V 350 V O O X X X X X 460V 400 800V 750 575V 500 1000V 950 690V 600 1200V 1140 11 40 OV Prevention Selection 0 Disable 0 O O X X X X X 1 OV Prevention Mode 1 2 OV Prevention Mode 2 3 O...

Page 122: ...X 1 11 53 Droop Control Delay 0 01 2 00 0 2 s X X X O O X X 1 11 54 Initialization of Cumulative Energy 0 Do not Clear Cumulative Energy 0 O O O O O O O 1 1 Clear Cumulative Energy 11 55 STOP Key Selection 0 Stop Key is Disabled when the Operation Command is not Provided by Operator 1 O O O O O O O 1 Stop Key is Enabled when the Operation Command is not Provided by Operator 11 56 UP DOWN Selection...

Page 123: ...Refer to the attachment 1 If the maximum output frequency of motor is over 300Hz the frequency resolution is changed to 0 1Hz Group 12 Monitoring Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F V F PG SLV SV PM SV PM SLV SLV2 12 00 Display Screen Selection LED 00000 77777 From the leftmost bit it displays the screen when press DSP key in order 0 no display 1 Ou...

Page 124: ...er xxxxx 2 Display Line Speed with the First Decimal Place xxxx x 3 Display Line Speed with the Second Decimal Place xxx xx 4 Display Line Speed with the Third Decimal Place xx xxx 12 05 Status Display of Digital Input Terminal LED LCD LED display is shown as below no input correspondences to input and output LCD display is shown as below O O O O O O O 12 06 12 10 Reserved S1 S2 S3 S4S5 S6S7 S8 R1...

Page 125: ...mmand Hz O O O O O O O 12 17 Output Frequency Display the current output frequency Hz O O O O O O O 12 18 Output Current Display the current output current A O O O O O O O 12 19 Output Voltage Display the current output voltage V O O O O O O O 12 20 DC Voltage Vdc Display the current DC voltage V O O O O O O O 12 21 Output Power kw Display the current output power kW O O O O O O O 12 22 Motor s Ro...

Page 126: ...O O X X 12 31 Reserved 12 32 ASR Output Display output value of speed controller 100 corresponds to the maximum frequency set by 01 02 X O X O O X X 12 33 PG Feedback Display feedback s speed value of speed controller 100 corresponds to the maximum frequency set by 01 02 X O X O O X X 12 34 Reserved 12 35 Zero servo Pulse When display SV position mode the position error pulse number of the zero sp...

Page 127: ... 1 During fault detection major fault Reserved O O O O O O O 12 44 Pulse Input Frequency Display the frequency value of pulse input Hz O O O O O O O 12 45 Recent Fault Message Display current fault message O O O O O O O 12 46 Previous Fault Message Display previous fault message O O O O O O O 12 47 Previous Two Fault Messages Display previous two fault messages O O O O O O O 12 48 Previous Three F...

Page 128: ...ult Display inverter status of previous fault Description is similar to 12 43 O O O O O O O 12 61 Trip Time 1 of Last Fault Display the operation time of last time s fault 12 62 is the days while 12 61 is the remaining hours Hr O O O O O O O 12 62 Trip Time 2 of Last Fault day O O O O O O O 12 63 Recent Warning Messages Display the recent warning messages O O O O O O O 12 64 Previous Warning Messa...

Page 129: ... O O 4 13 05 Selection of Cumulative Operation Time 0 Cumulative time in power on 0 O O O O O O O 1 1 Cumulative time in operation 13 06 Parameters Locked 0 Parameters are read only except 13 06 2 O O O O O O O 1 1 User defined parameters 2 All Parameters are Writable 13 07 Parameter Password Function 0 9999 0 O O O O O O O 13 08 Restore Factory Setting 0 No initialization O O O O O O O 2 2 wire i...

Page 130: ...trol mode Attribute V F V F PG SLV SV PM SV PM SLV SLV2 14 00 T1 Set Value 1 0 9999 0 O O O O O O O 14 01 T1 Set Value 2 Mode 7 0 9999 0 O O O O O O O 14 02 T2 Set Value 1 0 9999 0 O O O O O O O 14 03 T2 Set Value 2 Mode 7 0 9999 0 O O O O O O O 14 04 T3 Set Value 1 0 9999 0 O O O O O O O 14 05 T3 Set Value 2 Mode 7 0 9999 0 O O O O O O O 14 06 T4 Set Value 1 0 9999 0 O O O O O O O 14 07 T4 Set Va...

Page 131: ... 65535 0 O O O O O O O 14 29 AS2 Set Value 3 0 65535 0 O O O O O O O 14 30 AS3 Set Value 1 0 65535 0 O O O O O O O 14 31 AS3 Set Value 2 0 65535 0 O O O O O O O 14 32 AS3 Set Value 3 0 65535 0 O O O O O O O 14 33 AS4 Set Value 1 0 65535 0 O O O O O O O 14 34 AS4 Set Value 2 0 65535 0 O O O O O O O 14 35 AS4 Set Value 3 0 65535 0 O O O O O O O 14 36 MD1 Set Value 1 0 65535 1 O O O O O O O 14 37 MD1...

Page 132: ... 9999 0 O O O O O O O 15 13 T7 Current Value 2 Mode7 0 9999 0 O O O O O O O 15 14 T8 Current Value 1 0 9999 0 O O O O O O O 15 15 T8 Current Value 2 Mode7 0 9999 0 O O O O O O O 15 16 C1 Current Value 0 65535 0 O O O O O O O 15 17 C2 Current Value 0 65535 0 O O O O O O O 15 18 C3 Current Value 0 65535 0 O O O O O O O 15 19 C4 Current Value 0 65535 0 O O O O O O O 15 20 C5 Current Value 0 65535 0 O...

Page 133: ...nitored item displays in the third line default is output current 18 O O O O O O O 1 16 03 Display Unit 0 39999 Determine the display way and unit of frequency command 0 O O O O O O O 0 Frequency display unit is 0 01Hz 1 Frequency display unit is 0 01 2 Frequency display unit is rpm 3 39 Reserved 40 9999 Users specify the format Input 0XXXX represents the display of XXXX at 100 10001 19999 Users s...

Page 134: ...Copy Function Selection 0 Do not copy parameters 0 O O O O O O O 1 Read inverter parameters and save to the operator 2 Write the operator parameters to inverter 3 Compare parameters of inverter and operator 16 08 Selection of Allowing Reading 0 Do not allow to read inverter parameters and save to the operator 0 O O O O O O O 1 Allow to read inverter parameters and save to the operator 16 09 Select...

Page 135: ...50 0 240 0 220 V O O O O X X O 460V 100 0 480 0 440 575V 150 0 670 0 575 690V 180 0 804 0 690 17 04 Motor Rated Frequency 5 0 599 0 60 0 Hz O O O O X X O 17 05 Motor Rated Speed 0 24000 KVA rpm O O O O X X O 17 06 Pole Number of Motor 2 16 Even 4 Pole O O O O X X O 17 07 PG Pulse Number 0 60000 1024 ppr O O O O X X O 17 08 Motor no load Voltage 230V 50 240 V O O O O X X O 460V100 480 575V 420 600 ...

Page 136: ... KVA The default value of this parameter will be changed by different capacities of inverter The default value is 1 in VF VF PG mode while the default value is 0 in SLV SV SLV2 mode It is suggested that HD ND mode 00 27 and application presets 00 32 be selected first before motor performs auto tuning Note The value of mode selection of automatic tuning is 6 Static Auto tuning Combination When do a...

Page 137: ...Gain 0 00 2 00 0 1 X X O X X X X Refer to the following attachment 1 Group 19 Wobble Frequency Parameters Code Parameter Name Setting Range Default Unit Control mode Attribute V F V F P G SLV SV PM SV PMS LV SLV2 19 00 Center Frequency of Wobble Frequency 5 00 100 00 20 00 O O X X X X O 1 19 01 Amplitude of Wobble Frequency 0 1 20 0 10 0 O O X X X X O 1 19 02 Jump Frequency of Wobble Frequency 0 0...

Page 138: ... control 0 X O O O O O X 1 Speed control is enabled either in acceleration or deceleration 20 08 ASR Delay Time 0 000 0 500 0 004 Sec X X O O O X X 20 09 Speed Observer Proportional P Gain1 0 00 2 55 0 61 X X O X X X X 1 20 10 Speed Observer Integral I Time 1 0 01 10 00 0 05 Sec X X O X X X X 1 20 11 Speed Observer Proportional P Gain2 0 00 2 55 0 61 X X O X X X X 1 20 12 Speed Observer Integral I...

Page 139: ...ime 0 0 10 0 0 5 Sec X O X O O X X 20 25 Selection of PG Open 0 Deceleration to Stop 1 X O X O O X X 1 Coast to Stop 2 Continue to Operate 20 26 Detection Time of PG Open 0 0 10 0 2 0 Sec X O X O O X X 20 27 PG Pulse Number 0 9999 1024 ppr X O X O O X X 20 28 Selection of PG Rotation Direction 0 Forward as Counter Clockwise Rotation 0 X O X O O X X 1 Forward as Clockwise Rotation 20 29 PG Pulse Di...

Page 140: ...X 21 06 Negative Torque Limit 0 300 X X O O O O X 21 07 Forward Regenerative Torque Limit 0 300 X X O O O O X 21 08 Reversal Regenerative Torque Limit 0 300 X X O O O O X 21 09 Maximum Frequency of Position Control 0 1 100 0 20 0 Hz X X X O O X X 21 10 The Command of Rotation Cycle Number of Section 0 9999 9999 0 X X X O O X X 21 11 The Command of the Pulse Number of Section 0 9999 9999 0 X X X O ...

Page 141: ... Rotation Cycle Number of Section 6 9999 9999 0 X X X O O X X 21 23 The Command of the Pulse Number of Section 6 9999 9999 0 X X X O O X X 21 24 The Command of Rotation Cycle Number of Section 7 9999 9999 0 X X X O O X X 21 25 The Command of the Pulse Number of Section 7 9999 9999 0 X X X O O X X 21 26 The Command of the Pulse Number of Section 8 9999 9999 0 X X X O O X X 21 27 The Command of Rota...

Page 142: ... 21 36 The Command of Rotation Cycle Number of Section 13 9999 9999 0 X X X O O X X 21 37 The Command of the Pulse Number of Section 13 9999 9999 0 X X X O O X X 21 38 The Command of Rotation Cycle Number of Section 14 9999 9999 0 X X X O O X X 21 39 The Command of the Pulse Number of Section 14 9999 9999 0 X X X O O X X 21 40 The Command of Rotation Cycle Number of Section 15 9999 9999 0 X X X O ...

Page 143: ...O X 22 07 Reserved 22 08 PM Encoder Type 0 TAMAGAWA Non Wire Saving Encoder 0 X X X X O X X 1 TAMAGAWA Wire Saving Encoder 2 SUMTAK Wire Saving Encoder 3 General Incremental Encoder 4 Sine Wave 22 09 Reserved 22 10 PM SLV Start Current 0 120 Motor Rated Current 50 X X X X X O X 22 11 I F Mode Start Frequency Switching Point 1 0 20 5 X X X X X O X 22 12 KP Value of Speed Estimation 1 10000 2000 X X...

Page 144: ...tic Pole Alignment and Loop Adjustment 22 22 Fault History of PM Motor Tuning 0 No Error 0 X X X X O O X 4 1 Static Magnetic Alignment Fault 2 Without PG Option Card 3 Rotation Pole Alignment is Forced to Stop 4 Error of Encoder Feedback Direction 5 Loop Adjustment is Time out 6 Encoder Error 7 Other Errors of Motor Tuning 8 Current Abnormity Occurs when Aligning Rotation Magnetic Pole 9 Current A...

Page 145: ...pensation at low speed 2001 1 150 150 Yes 1 00 2002 2003 2 150 150 Yes 1 00 2005 2008 2010 3 150 150 Yes 1 00 2015 4 110 110 Yes 1 00 2020 2025 2030 5 100 80 Yes 0 70 2040 2050 6 100 80 No 0 70 2060 2075 7 100 95 No 0 50 2100 2125 8 100 80 No 0 50 2150 4001 1 150 150 Yes 1 00 4002 4003 4005 2 150 150 Yes 1 00 4008 4010 3 150 150 Yes 1 00 4015 4020 4 110 110 Yes 1 00 4025 100 100 4030 100 100 4040 ...

Page 146: ... 8 8 16 2015 200 0 002 385 15 0 8 8 16 2020 8 8 16 2025 6 8 12 2030 160 0 002 385 20 0 5 8 12 2040 5 8 12 2050 160 0 004 385 20 0 5 8 10 2060 5 8 10 2075 160 0 004 385 20 0 5 8 10 2100 5 8 10 2125 160 0 004 385 20 0 5 8 5 2150 5 8 5 4001 200 0 001 790 10 0 8 8 16 4002 8 8 16 4003 8 8 16 4005 200 0 001 790 10 0 8 8 16 4008 8 8 16 4010 200 0 001 790 10 0 8 8 16 4015 8 8 16 4020 200 0 002 770 15 0 8 ...

Page 147: ... Preventing Oscillation 2001 7 9V 14 8V 7 9V 14 8V 0 05 100 2002 0 05 100 2003 7 5V 14 0V 7 5V 14 0V 0 05 100 2005 0 05 100 2008 7 5V 14 0V 7 5V 14 0V 0 05 100 2010 0 05 100 2015 7 5V 14 0V 7 5V 14 0V 0 01 10 2020 0 01 10 2025 0 01 10 2030 7 5V 14 0V 7 5V 14 0V 0 01 10 2040 8 5V 15 0V 8 5V 15 0V 0 01 10 2050 8 5V 15 0V 8 5V 15 0V 0 01 10 2060 0 01 10 2075 8 5V 15 0V 8 5V 15 0V 0 01 10 2100 0 01 10...

Page 148: ...5 6V 0 05 100 4002 0 05 100 4003 15 0V 28 0V 15 0V 28 0V 0 05 100 4005 15 0V 28 0V 15 0V 28 0V 0 05 100 4008 0 05 100 4010 15 0V 28 0V 15 0V 28 0V 0 05 100 4015 0 05 10 4020 15 0V 28 0V 15 0V 28 0V 0 01 10 4025 0 01 10 4030 0 01 10 4040 17 0V 30 0V 17 0V 30 0V 0 01 10 4050 0 01 10 4060 0 01 10 4075 17 0V 30 0V 17 0V 30 0V 0 01 10 4100 0 01 10 4125 17 0V 30 0V 17 0V 30 0V 0 01 10 4150 0 01 10 4175 ...

Page 149: ... SLV SV Slip compensation at low speed 5001 2 150 150 Yes 1 00 5002 5003 5005 3 150 150 Yes 1 00 5008 5010 5015 6015 4 110 110 Yes 1 00 5020 6020 5025 6025 5030 6030 5040 6040 5050 6050 5 100 80 Yes 0 7 5060 6060 5075 6075 5100 6100 6 100 80 NO 0 7 5125 6125 5150 6150 5175 6175 7 100 80 NO 0 5 5215 6215 5250 6250 5270 6270 5300 6300 5335 6335 8 100 80 NO 0 5 5375 6375 5425 6425 5475 6475 5535 6535...

Page 150: ...6 5002 8 16 5003 8 16 5005 200 0 002 20 8 16 5008 8 16 5010 8 16 5015 6015 160 0 004 25 4 8 5020 6020 4 8 5025 6025 4 8 5030 6030 4 8 5040 6040 4 8 5050 6050 160 0 004 30 4 8 5060 6060 4 8 5075 6075 4 8 5100 6100 160 0 004 30 3 6 5125 6125 3 6 5150 6150 3 6 5175 6175 160 0 004 30 2 4 5215 6215 2 4 5250 6250 2 4 5270 6270 2 4 5300 6300 2 4 5335 6335 160 0 004 30 2 4 5375 6375 2 4 5425 6425 2 4 5475...

Page 151: ...ol PM Motor Applications that require high precision speed control and torque response with the use of an encoder 5 PMSLV Sensorless Current Vector Control without PG for Permanent magnet motor PM Motor Applications that require higher precision speed control and torque response without the use of an encoder 6 SLV2 Voltage vector control without PG Applications that require higher precision speed ...

Page 152: ...200V 30HP 400V 40HP 575V 690V 50HP or the above 00 00 5 PM Sensorless Vector Control Verify the inverter rating matches the motor rating Perform rotational auto tune to measure and store motor parameters for higher performance operation Perform auto tuning before operation to enhance the performance of PMSLV mode Refer to parameter 22 21 for the descriptions of PM motor tuning function Select the ...

Page 153: ...function The inverter can be operated in either 2 wire or 3 wire mode 2 wire operation For 2 wire operation set 03 00 S1 terminal selection to 0 and 03 01 S2 terminal selection to 1 Terminal S1 Terminal S2 Operation Open Open Stop Inverter FWD Active Closed Open Run Forward Open Closed Run Reverse Closed Closed Stop Inverter Display EF9 Alarm after 500ms Parameter 13 08 to 2 4 or 6 for 2 wire prog...

Page 154: ... wiring example of 3 wire Time Time Time Time Run Command Stop Command Forward Reverse Command Motor Speed Off Off Stop Off forward On Reversal Stop Forward Reverse Stop Forward On 50ms Figure 4 4 3 3 wire operation 2 wire operation with hold function To enable 2 wire operation with hold function set any of parameters 03 02 to 03 07 terminal S3 S8 to 53 When this mode is enabled set terminal S1 03...

Page 155: ...hen input terminals S1 S8 is set to 53 and 26 simultaneously Time Forward Command Motor Speed 50 ms OFF Stop Forward Reverse Stop ON OFF ON OFF ON OFF 50 ms ON OFF Inverter On 50 ms Reverse Command Stop Command Time Time Time Forward 00 02 2 Communication control The inverter is controlled by the RS 485 port Refer to parameter group 9 for communication setup 00 02 3 PLC control The inverter is con...

Page 156: ...rol 4 Pulse input 5 Reserved 6 Reserved 7 AI2 Auxiliary Frequency 00 05 00 06 0 Keypad Use the digital operator to enter frequency reference or to set parameter 05 01 frequency reference 1 as alternative frequency reference source Refer to section 4 1 4 for details 00 05 00 06 1 External control Analog Input Use analog reference from analog input AI1 or AI2 to set the frequency reference as shown ...

Page 157: ...e command is set via the RS 485 communication port using the MODBUS RTU protocol Refer to parameter group 9 for additional information 00 05 00 06 4 Pulse input To use this function a pulse train input is required to be connected to the PI input and GND see fig 4 4 5 Set parameter 03 30 to 0 to use the pulse input as frequency reference Refer to parameters 03 31 to 03 34 for pulse input scaling PI...

Page 158: ...s Range 0 Main frequency 1 Main frequency alternative frequency When set to 0 the reference frequency is set by the main reference frequency selection of parameter 00 05 When set to 1 the reference frequency is sum of the main reference frequency 00 05 and alternative frequency 00 06 Note The inverter will display the SE1 error when 00 07 1 and parameter 00 05 and 00 06 are set to the same selecti...

Page 159: ...imum frequency reference as a percentage of the maximum output frequency Maximum output frequency depends on motor selection Motor 1 Maximum frequency parameter 01 02 Motor 2 Maximum frequency parameter 01 16 00 13 Lower Frequency Limit Range 0 0 109 0 Set the minimum frequency reference as a percentage of the maximum output frequency Maximum output frequency depends on motor selection Motor 1 Max...

Page 160: ...4 85 Frequency Reference Output Frequency 100 00 12 00 13 100 Figure 4 4 6 Frequency reference upper and lower limits ...

Page 161: ... 1 and Time 4 Range 0 00 599 00 Hz Acceleration time is the time required to accelerate from 0 to 100 of maximum output frequency Deceleration time is the time required to decelerate from 100 to 0 of maximum output frequency Motor 1 Maximum frequency is set by parameter 01 02 and Motor 2 Maximum frequency is set by parameter 01 16 Note Actual acceleration and deceleration times can be affected by ...

Page 162: ... and Accel Decel time 2 1 30 are used Table 4 4 1 acceleration deceleration time selection Accel decel time 2 Set 03 00 03 07 30 Accel decel time 1 Set 03 00 to 03 07 10 Acceleration time Deceleration time 0 0 Taccc1 00 14 Tdec1 00 15 0 1 Taccc2 00 16 Tdec2 00 17 1 0 Taccc3 00 21 Tdec3 00 22 1 1 Taccc4 00 23 Tdec4 00 24 0 OFF 1 ON Digital Input Terminal S5 03 04 10 Output Frequency Tdec2 Rate Tdec...

Page 163: ...ollowing Figure 4 4 8 t i O u t p F r e q 0 0 2 5 T a c c R a t e 0 0 T a c R a t 0 0 T d e R a t 0 0 T d R a 0 0 Figure 4 4 8 automatically switch Acceleration Deceleration time When output frequency Fout 00 25 Acceleration deceleration time Acceleration time 1 deceleration time 1 00 14 and 00 15 When output frequency Fout 00 25 Acceleration deceleration time Acceleration time 4 deceleration time...

Page 164: ... keypad Note To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated time time time Output Frequency Off On On Emergency stop deceleration time Emergency stop command S5 03 04 14 Run Command Figure 4 4 9 Emergency stop example Multi function digital input terminals 03 00 03 07 are set to 14 When the emergency stop input is activated the inverte...

Page 165: ...ect V F curve Group 1 and enter motor data Group 2 to match the application In Heavy Duty mode the maximum output frequency is 599Hz for all control modes except for SLV mode Sensorless Vector Open Loop Vector Mode where the maximum output frequency is limited based on the inverter rating see table below Horsepower Special circumstances Maximum output frequency 220V 1 10HP 440V 1 15HP 150Hz 220V 1...

Page 166: ...lies to analog input AI1 and AI2 100 100 10V 10V 20 mA 0V 4 mA Analog input signal Reference Reference 10V 10V 20 mA 0V 4 mA Analog input signal a Normal Positive Characteristics b Inverse Negative Characteristics Figure 4 4 10 Positive negative analog input as main frequency reference command 00 29 Zero speed operation selection Range 0 Operation based on frequency command 1 Stop 2 Operation base...

Page 167: ... r e P r e P r e P r e Figure 4 4 11 Zero speed operation of sensor vector SV and PM vector PMSV mode DC injection braking activates when the run command is removed and output frequency falls below the DC injection braking start frequency 07 06 DC injection braking will be active for the time set in parameter 07 08 DC injection braking execution time Refer to figure 4 4 62 for more information on ...

Page 168: ... 08 first When setting 00 32 the I O port function changed automatically To avoid accident be sure to confirm the I O port signal of inverter and external terminal control 00 32 1 Water supply pump Parameter Name Value 00 00 Control mode selection 0 V F 11 00 Direction lock selection 1 Forward direction only 01 00 V F curve selection 6 60Hz 4 50Hz 07 00 Momentary stop and restart selection 1 Enabl...

Page 169: ...vention during deceleration 00 32 4 HVAC Parameter Name Value 00 00 Control mode selection 0 V F 01 00 V F curve selection 6 60Hz 4 50Hz 11 00 Direction lock selection 1 Forward direction only 00 27 HD ND selection 1 ND 11 01 Carrier frequency 8 0kHz 07 00 Momentary stop and restart selection 1 Enable 11 03 Automatic carrier frequency reduction 1 Enable 00 32 5 Compressor Parameter Name Value 00 0...

Page 170: ... 02 Frequency setting of speed stage 1 30 0 Hz 05 03 Frequency setting of speed stage 2 60 0 Hz 03 28 Photo coupler output 5 frequency detection 2 07 18 Minimum baseblock time 0 3 sec 08 00 Stall prevention function xx1x Stall prevention ineffective in deceleration 03 13 Frequency detection level 2 0 Hz 03 14 Frequency detection width 0 0 Hz 08 18 Selection of low torque operation 0 Deceleration t...

Page 171: ...Function setting S6 3 Multi speed position setting command 2 03 28 Photo coupler output 23 Source of operation command 08 00 Stall prevention function xx1x Stall prevention ineffective in deceleration 08 09 Selection of input phase loss protection 1 Enable 08 10 Selection of output phase loss protection 1 Enable 00 33 Modified Parameters Range 0 Disable 1 Enable This parameter automatically lists ...

Page 172: ... 00 Sub RUN Sou ce 1 Terminal 0 4 2 Press READ ENTER key and adjust the value The selected setting value will flash 4 PARA 00 33 Modify parameter 41 User P1 42 User P2 Press DSP FUN to the menu of modified parameters 00 33 5 Edit 00 33 Modify parameter 1 Enable 0 1 0 Press READ ENTER key to adjust the value to 1 The modified parameter is enabled The selected setting value will flash 6 Modify 00 00...

Page 173: ...1 00 56 can select 16 sets of parameters 01 00 group 24 06 group and put them into the list to do the fast access setting When the access setting of parameter 13 06 is set to 1 user parameter 00 41 00 56 can be displayed and changed User parameter 00 41 00 56 can be changed in the advanced modes exclusive of being in operation Set value in the parameter of 00 41 00 56 and set 13 06 to 1 When 13 06...

Page 174: ...t and Up Down key to set the value to 03 00 Multi function terminal Function Setting S1 5 Edit 00 41 User P0 03 0 03 00 S1 Function Sel 00 01 24 07 Press READ ENTER key to save 03 00 and the digit stops flashing and the screen displays User P0 03 00 03 00 Multi function terminal Function Setting S1 has been defined as 00 41 Few seconds later the selected digit will flash again 6 Monitor Freq Ref 1...

Page 175: ...can be set by one or more parameters in the user parameters of 00 41 00 56 If users do not set user parameters 13 06 will not be set in the user level setting value 1 5 PARA 13 06 Access Level Press DSP FUN key to the display of subdirectory 6 Group 00 User Function Press DSP FUN key to the display of group directory It is required to press Up key to select Group 00 User Function 7 Monitor Freq Re...

Page 176: ...00 57 00 03 00 Press READ ENTER key to enter the screen of data setting read The selected setting value will flash In this example 03 00 Multi function terminal Function Setting S1 has been defined as user parameters 00 41 The right bottom location displays the original parameter group 11 Edit 00 41 S1 Function Sel 06 FJOG 00 57 00 03 00 Press Up Down key to change the setting value to 2 Use READ ...

Page 177: ...N DSP READ Edit 13 06 Access Level 1 User Level 0 2 2 PARA 13 00 KVA Sel 01 S W Version 1 02 Elapsed Time1 06 Access Level 07 Password 1 08 Initialize ENTER READ 00 User Function 13 Driver Status Group 00 User Function 13 Driver Status Group ENTER READ FUN DSP PARA 00 41 S1 Function Sel PARA 13 06 Access Level FUN DSP FUN DSP RESET 00 57 SV High Speed Mode Range 0 SV High Speed Mode 1 1 SV High Sp...

Page 178: ...Refer to the following figure Output Voltage Output Frequency 01 02 01 02 40 the output frequency in the max voltage The Output Voltage Limit Curve the voltage limit of 400V class is two times 0 5V 40V 250V The default parameters 01 02 01 09 are the same when 01 00 is set to F default and 01 00 is set to 1 Parameters 01 02 to 01 13 are automatically set when any of the predefined V F curves are se...

Page 179: ...Hz 72 0 V 3 60 1 5 3 8 2 15 4 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 8 2 3 15 4 50 Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 7 4 8 2 57 5 40 2 120Hz D Hz 200 120 0 V D 60 1 5 8 2 3 15 4 Variable Torque 2 5 60 Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 200 7 4 8 2 57 5 40 2 180Hz E Hz 200 180 0 V E 60 1 5 8 2 3 15 4 Variable Torque 4 7 1 Values shown are for 200V cla...

Page 180: ...4 105 Type Specification 01 00 setting V F curve 1 High speed motor 599Hz F 00 31 1 Hz 200 599 0 100 V 7 8 200 57 5 400 1 Values shown are for 200V class inverters double values for 400V class inverters ...

Page 181: ...Hz 3 Hz 72 0 V 3 60 1 5 3 7 8 14 6 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 7 8 3 14 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 6 9 7 8 57 5 40 2 120Hz D Hz 200 120 0 V D 60 1 5 7 8 3 14 6 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 200 6 9 7 8 57 5 40 2 180Hz E Hz 200 180 0 V E 60 1 5 7 8 3 14 6 Variable Torque 4 7 1 Values shown are for 200V ...

Page 182: ...7 Type Specification 01 00 setting V F curve 1 High speed motor 599Hz F Set 00 31 to 1 Hz 200 599 0 100 V 7 8 200 57 5 400 1 Values shown are for 200V class inverters double values for 400V class inverters ...

Page 183: ...60 1 5 3 8 9 15 6 200 Constant power torque Reducer 90Hz C Hz 200 90 V C 60 0 1 5 8 9 3 15 6 50Hz Variable Torque 1 4 Hz 0 V 5 50 1 3 25 4 200 8 9 60 1 41 8 120Hz D Hz 200 120 0 V D 60 1 5 8 9 3 15 6 Variable Torque 2 5 60Hz Variable Torque 3 6 Hz 0 V 7 60 1 5 30 6 200 8 9 60 1 41 8 180Hz E Hz 200 180 0 V E 60 1 5 8 9 3 15 6 Variable Torque 4 7 1 Values shown are for 200V class inverters double va...

Page 184: ...0 V 690V 0 0 804 0 V 01 06 Middle output frequency 1 of motor 1 Range 0 0 599 0 Hz 01 07 Middle output voltage 1 of motor 1 Range 200V 0 0 255 0 V 400V 0 0 510 0 V 575V 0 0 670 0 V 690V 0 0 804 0 V 01 08 Minimum output frequency of motor 1 Range 0 0 599 0 Hz 01 09 Minimum output voltage of the motor 1 Range 200V 0 0 255 0 V 400V 0 0 510 0 V 575V 0 0 670 0 V 690V 0 0 804 0 V 01 12 Base frequency of...

Page 185: ...ese conditions for a longer period of time If the automatic torque boost function is enabled parameter 01 10 the applied motor voltage will automatically change to provide adequate motor torque during start or operating at low frequency Custom V F Curve Setting A custom curve selection allows users to set parameters 01 02 01 13 whereas a predefined curve selection does not Output Voltage V 01 03 V...

Page 186: ...LV or SV Mode Sensorless Vector or Sensor Vector Control Enter the motor data in parameter group 17 for SV and SLV control mode 00 00 and perform auto tuning In the SV and SLV mode the V F curve normally does not have to be re adjusted after a successful auto tune The maximum output frequency setting 01 02 Fmax base frequency 01 12 Fbase minimum output frequency 01 08 Fmin maximum output voltage 0...

Page 187: ...14 Base frequency 100 Output Voltage Torque Increase Torque Decrease 01 10 Figure 4 4 14 Torque compensation gain to increase decrease output torque Increase value when The wiring between the inverter and the motor very too long The motor size is smaller than the inverter size Note Gradually increase the torque compensation value and make sure the output current does not exceed inverter rated curr...

Page 188: ... etc Note Default value and range based on drive voltage class 01 15 Torque compensation time Range 1 1000 ms Sets the torque compensation delay time in milliseconds Only adjust in the following situations Increase value when When experiencing motor vibration Decrease value when When motor torque response is too slow 01 16 Maximum output frequency of motor 2 Range 5 0 599 0 Hz 01 17 Maximum output...

Page 189: ...0 0 255 0 V 400V 0 0 510 0 V 575V 0 0 670 0 V 690V 0 0 804 0 V 01 26 V F Curve Selection of Motor 2 Range 0 FF Note Motor 2 V F curve uses the same settings as motor 1 02 IM Motor Parameters 02 00 No load current of motor 1 Range 0 01 600 00 A 02 01 Rated current of motor 1 Range V F and V F PG modes are 10 200 of inverter s rated current SLV SV modes are 25 200 of inverter s rated current 02 03 R...

Page 190: ...of motor 1 1 Range 15 0 70 0 02 10 Core saturation coefficient 1 of motor 1 1 Range 1 100 02 11 Core saturation coefficient 2 of motor 1 1 Range 1 100 02 12 Core saturation coefficient 3 of motor 1 1 Range 80 300 02 13 Core loss of motor 1 Range 0 0 15 0 02 15 Resistance between wires of motor 1 Range 0 001 60 000 Ω ...

Page 191: ...alue of 10 50V below the input voltage level ensures that the motor is capable of providing adequate torque performance when operating at nominal speed or higher speed Setting the value to small can result in a reduction in no load current weakened motor flux and an increase in motor current while the motor is loaded 8 Motor excitation current 02 09 The current is obtained from rotational auto tun...

Page 192: ... V F mode motor core loss o2 13 is used to for torque compensation 11 Motor line to line resistance 02 15 12 Motor no load current 02 00 Value is calculated based on the motor rated frequency 17 05 and motor rated current 17 03 In V F control mode the output current is greater than the no load current with slip compensation is enabled Note The value of 02 01 needs to be greater than the value set ...

Page 193: ... by auto tuning Lr LlKg Leakage inductance proportion is the ratio between leakage inductance and rotor inductance The default value is set to 3 4 If motor leakage inductance proportion value set to small or too large will cause motor jittering increased motor noise and unable to run the motor In general the value needs to be within 3 0 5 0 4 0 is the universal adjustment value to allow the motor ...

Page 194: ...erformance 02 37 Motor Mechanical Loss Range 0 0 10 0 Range of mechanical loss is 0 0 10 0 and is only active in speed mode with speed command being 0 If the speed command is 0 and the shaft slowly rotates increase the setting until shaft comes to a stop Note After executing auto tuning parameters marked with 1 will be adjusted Please refer Group 17 Automatic Tuning Parameters for more detail ...

Page 195: ...mmand 9 DOWN frequency decreasing command 10 Acceleration deceleration time selection 1 11 Inhibit Acceleration deceleration Command 12 Main Alternative Run Switch Function 13 Main Alternative Frequency Switch Function 14 Emergency stop decelerate to zero and stop 15 External Baseblock Command rotation freely to stop 16 PID control disable 17 Fault reset RESET 18 Reserved 19 Speed Search 1 from th...

Page 196: ...ing between speed and position 52 Multi Position Reference Enable 53 2 Wire Self Holding Mode Stop Command 54 Reserved 55 Reserved 56 Reserved 57 Reserved 58 Safety Function 59 Reserved 60 Reserved 61 Reserved 62 EPS Function Refer to the multi function digital input and related parameters in the following figure 4 4 16 S1 S2 S3 S4 S5 S6 S7 S8 Related Parameters 03 00 24VG 03 01 03 02 03 03 03 04 ...

Page 197: ...mand O O O O O O O 9 DOWN frequency decreasing command DOWN command ON Command of output frequency decreasing only used by support of UP command O O O O O O O 10 Acceleration decel eration time selection 1 Acc Decel Time Selection 1 Acceleration deceleration time selection command 1 O O O O O O O 11 Inhibit Acceleration decel eration Command ACC DEC Inhibit ON Acceleration deceleration prohibition...

Page 198: ...N RS 485 communication OFF Control circuit terminal O O O O O O O 29 Jog frequency Selection JOG Freq sel ON Select jog frequency command O O O O O O O 30 Acceleration decel eration time selection 2 Acc Decel Time Selection 2 Acceleration deceleration time selection command 2 O O O O O O O 31 Inverter overheating warning Overheat Alarm ON Inverter overheat alarm OH2 input will display OH2 O O O O ...

Page 199: ... O O O O O O O 48 KEB acceleration KEB Accel ON KEB acceleration start O O X X X X O 49 Parameters writing allowable Write Enabled ON all parameters are writable OFF Except reference frequency 00 05 all parameters are write protected O O O O O O O 50 Unattended Start Protection USP USP ON After power is input the inverter ignores the operation command OFF After power is input the inverter will ret...

Page 200: ...peed position setting command 2 03 0X 04 Multi speed position setting command 3 03 0X 05 Multi speed position setting command 4 setting 05 Select frequency reference using multi function digital input In SV or PMSV mode 00 00 3 4 with 03 00 07 set to 51 multi speed command can be used to select multiple segment positions 03 0X 29 Jog frequency selection setting 29 Select frequency reference using ...

Page 201: ... 9 0 1 0 0 0 Frequency command 8 05 09 10 0 1 0 0 1 Frequency command 9 05 10 11 0 1 0 1 0 Frequency command 10 05 11 12 0 1 0 1 1 Frequency command 11 05 12 13 0 1 1 0 0 Frequency command 12 05 13 14 0 1 1 0 1 Frequency command 13 05 14 15 0 1 1 1 0 Frequency command 14 05 15 16 0 1 1 1 1 Frequency command 15 05 16 17 1 1 Jog frequency command 00 18 0 OFF 1 ON Ignore 1 Jog frequency terminal has ...

Page 202: ... 1 1 1 Termina l S1 S5 S6 S7 S8 Forward RUN Multi step speed Ref1 Multi step speed Ref2 Multi step speed Ref3 JOG Frequency Ref speed 1 speed 2 speed 3 speed 4 speed 5 speed 6 speed 7 speed 8 speed 9 1 master speed ref 2 aux speed ref t t t t t t Frequency Reference 05 01 00 18 05 02 05 03 05 04 05 05 05 06 05 07 05 08 Figure 4 4 18 9 speed timing diagram 1 When 00 05 1 multi speed frequency refer...

Page 203: ...er 00 05 Frequency command to 2 to activate Refer to parameter 11 56 for UP DOWN mode Note UP DOWN frequency command follows standard acceleration and deceleration times Tacc1 Tdec1 00 14 00 15 or Tacc2 Tdec 2 00 16 00 17 and requires both UP and DOWN functions 08 and 09 to be programmed to the digital input terminals Note SE02 DI terminal Error will be displayed when When only the UP or DOWN comm...

Page 204: ... 00 16 00 17 Refer to parameter 03 40 of UP Down frequency width setting for other functions of UP Down 03 0X 10 Acceleration deceleration 1 selection 03 0X 30 Acceleration deceleration 2 selection Refer to the multi function digital input terminals select acceleration deceleration time page 4 76 03 0X 11 Inhibit Acceleration deceleration command hold command When activated suspends the accelerati...

Page 205: ...ion is invalid Main Alternative frequency switch function is valid then 03 0X 14 Emergency stop decelerate to zero and stop Refer to the deceleration time of emergency stop of parameter 00 26 03 0X 15 External Baseblock Command coast to stop Execute the base block command by the use of ON OFF way of multi function digital input terminal and prohibit the inverter output During run When an external ...

Page 206: ... Fault reset The output becomes active when the inverter trips on a fault Upon an inverter fault the inverter output will turn off base block and the keypad displays the dedicated fault message When fault occurs the following actions can be used to reset the fault 1 Program one of the multi function digital inputs 03 00 to 03 07 to 17 reset fault and active input 2 Press the reset key of the digit...

Page 207: ...mand Refer to the 3 wire operation mode in Figure 4 4 2 for details 03 0X 27 Local Remote selection Switch the inverter frequency reference source between Local keypad or Remote control circuit terminals or RS485 Use parameter 00 05 Main frequency command source selection and 00 02 Run command selection to select the remote source Note In 3 wire operation terminal S1 and S2 are reserved for run st...

Page 208: ...de Figure 4 4 23 Remote mode operation selection To switch the frequency reference and operation command input between communication RS 485 and control terminals the following parameters have to be set 1 00 05 1 use control terminal AI1 or AI2 as reference frequency source 2 00 02 1 use control terminal S1 or S2 for operation command 3 Set one of the digital input terminals 03 02 to 03 07 to 28 Op...

Page 209: ...s enabled during start and stopping of the inverter DC Injection braking is disabled when a run or jog command is active Refer to the DC braking time diagram in Figure 4 4 24 DC injection Brake DC injection Brake t 01 08 Fmin Fout 01 08 Fmin Fout 07 06 DC Inj Start Freq Run Or Jog Command DC injection Braking Command Output Frequency OFF ON OFF ON t t 07 06 Fdc inj Figure 4 4 24 DC braking timing ...

Page 210: ... 128 for more details 03 0X 46 Zero servo Command Start zero servo operation When input is active starts zero servo operation Refer to Figure 4 4 129 for more details 03 0X 47 Fire mode When input is active disables all inverter warning and hardware protections This function is commonly used in commercial applications where the inverter controls an exhaust fan and needs run to destruction in case ...

Page 211: ...ol Refer to the parameter description of 21 09 21 41 Input Control ON Position Control OFF Speed Control 03 0X 52 Multi Position Reference Enable Refer to the parameter description of 21 09 21 41 03 0X 53 2 Wire Self holding Mode Stop Command Refer to parameter description of 00 02 2 wire operation with self holding function 03 0X 58 Safety function When safety function is on the inverter will sto...

Page 212: ...tact 0xxxb S8 A contact 1xxxb S8 B contact Parameter 03 09 and 03 10 selects the digital input type between a normally open and a normally closed switch contact Each bit of 03 09 03 10 presents an input 03 09 0 0 0 0 0 normally open switch s4 s3 s2 s1 1 normally close switch 03 10 0 0 0 0 0 normally open switch s8 s7 s6 s5 1 normally close switch Example S1 and S2 wired to a normally closed contac...

Page 213: ... 22 Undervoltage Detected 23 Source of operation command 24 Source of frequency command 25 Low torque detected 26 Frequency reference missing 27 Time function output 28 Traverse operation UP status 29 During Traverse operation status 30 Motor 2 selection 31 Zero Speed Servo Status Position Mode 32 Communication control contacts 33 36 Reserved 37 PID feedback loss detection output 38 Brake release ...

Page 214: ...4 139 Default function Related parameter Zero speed Fault signal 03 11 03 12 R1B R1C R2A R2C R1A use DO2 DOG on Frame 1 Figure 4 4 25 Multi function digital output and related parameters ...

Page 215: ... 7 Reserved Invalid Do Func Reserved 8 Reserved Invalid Do Func Reserved 9 Baseblock Baseblock ON During baseblock O O O O O O O 10 Reserved Invalid Do Func Reserved 11 Reserved Invalid Do Func Reserved 12 Over Torque Detection Over Torque ON Over torque detection is ON O O O O O O O 13 Current Agree Current Agree ON when output current 03 15 is ON O O O O O O O 14 Mechanical Braking Control 03 17...

Page 216: ... In the period of frequency wobbling operation when the wobbling is in operating O O X X X X O 30 Select motor 2 Motor 2 Selection ON Switch to motor 2 O O O O O O O 31 Zero Speed Servo Status Position Mode Zero Servo ON Zero servo function is active X X X O O X X 32 Communicatio n control contacts Control From Communication ON Communication control contacts location 2507H O O O O O O O 33 Reserve...

Page 217: ...c Reserved 49 Reserved Invalid Do Func Reserved 50 Frequency Detection 3 Freq Detect 3 ON output frequency 03 44 Hysteresis range 03 45 O O O O O O O 51 Frequency Detection 4 Freq Detect 4 OFF output frequency 03 44 Hysteresis range 03 45 O O O O O O O 52 Frequency Detection 5 Freq Detect 5 ON output frequency 03 46 Hysteresis range 03 47 O O O O O O O 53 Frequency Detection 6 Freq Detect 6 OFF ou...

Page 218: ...put frequency is below the frequency detection level 03 13 frequency detection width 03 14 and turns off when the output frequency falls below frequency detection level Refer to table 4 4 9 for the operation of frequency detection 03 1X 6 Automatic restart Output is active during an auto restart operation 03 1X 9 Baseblock B B Output is active when the inverter output is turned off during a Basebl...

Page 219: ...ion 5 LOCAL REMOTE control is active SEQ LED of the keypad is OFF 03 1X 24 Source of frequency command Output is active in local frequency command OFF Remote mode 00 05 1 or 2 or any one of the multi function digital input terminals S1 to S8 set to function 5 LOCAL REMOTE control is OFF REF LED of the keypad is ON ON Local mode 00 05 0 or any one of the multi function digital input terminals S1 to...

Page 220: ...ive Refer to parameters 03 41 03 42 for the details 03 1X 39 Frequency Detection 1 dedicated for Crane 03 1X 40 Frequency Output Refer to table 4 4 9 for the operation of frequency detection 03 1X 41 Position Agree Position Mode Position search is completed at position mode then ON 03 1X 45 PID Sleep It will inform when PID sleep ON 03 1X 50 Frequency Detection 3 Please refer to Table 4 4 9 Freque...

Page 221: ...3 44 Frequency Detection Level 2 Range 0 0 599 0 Hz 03 45 Frequency Detection Width 2 Range 0 1 25 5 Hz 03 46 Frequency Detection Level 3 Range 0 0 599 0 Hz 03 47 Frequency Detection Width 3 Range 0 1 25 5 Hz ...

Page 222: ...ency rises above the frequency detection level 03 13 frequency detection width o3 14 and deactivates when the output frequency falls below frequency detection level 03 13 Any of the digital outputs function 03 11 03 12 or 03 28 can be set to 4 Output frequency detection 1 Output frequency detection 2 OFF OFF ON ON 03 14 03 14 03 13 03 13 03 13 03 13 time time Output Frequency Output Frequency Dete...

Page 223: ...n 6 OFF OFF ON ON 03 47 03 47 03 46 03 46 03 46 03 46 time time Output Frequency Output Frequency Detection 2 Signal ON Output is active when the output frequency is below the frequency detection level 3 03 46 frequency detection width 3 03 47 and turns off when the output frequency falls below frequency detection level 3 03 46 Any of the digital outputs function 03 11 03 12 or 03 28 can be set to...

Page 224: ... go from ON to OFF for the output relay is 100ms Time Diagram 03 16 Constant 100 msec 03 15 03 11 Relay Output ON I Load current 100 T 03 17 Brake Set Level Range 0 00 599 00 Hz 03 18 Brake Release Level Range 0 00 599 00 Hz When 03 11 14 when the output frequency is greater or equal to the value set in 03 17 Brake Set Level during acceleration the relay output will activate When 03 11 14 when the...

Page 225: ...4 150 03 17 03 18 the following is the sequence applies RUN STOP ON OFF 03 11 14 03 18 03 17 T Hz RUN 03 17 03 18 the following is the sequence applies RUN STOP ON OFF 03 17 03 18 T Hz RUN ...

Page 226: ...stored The next time the run command is applied the output frequency will ramp up to the previously stored frequency reference 03 27 1 When the run command is removed the UP DOWN frequency reference command is cleared set to 0 The next time the run command is applied the output frequency will start at 0 03 27 2 UP DOWN command is active when run command is not active 03 27 3 Keep the state of freq...

Page 227: ...leration ramp Terminal S1 Terminal S2 ON 2Sec OFF OFF ON 2Sec T Hz Upper Limit of Frequency Reference Output Frequency H1 t1 H2 t2 Hz Lower Limit of Frequency Reference Descriptions H1 frequency increase during acceleration t1 Multi function Input active time during acceleration H2 frequency increase during deceleration t2 Multi function Input active time during deceleration t1 Time Active Input f...

Page 228: ...ulse input frequency and pulse input scale set by parameter 03 31 1 PWM Requires correct base frequency Frequency reference Pulse input frequency divided by the pulse input scale set by parameter 03 31 31 x Maximum Motor Frequency of Motor 1 01 02 Monitoring parameter 12 79 pulse input percentage shows duty cycle percentage Note Duty cycle deviation time in PWM mode is 12 5 If duty cycle is over t...

Page 229: ...time using 03 34 Pulse train Figure 4 4 27 Pulse input adjustment Set Pulse Input Setup as Frequency Reference Set parameter 00 05 to 4 and 03 30 to 0 to use the pulse input terminal PI as the frequency reference source Refer to Figure 4 3 5 for details Next set the pulse input scaling 03 31 enter the pulse input frequency to match the maximum output frequency Adjust the pulse input filter time in...

Page 230: ...tput with PG card Refer to Table 4 4 10 for pulse output function selection overview 03 36 Scale of pulse output Range 0 32000 Hz Pulse output scaling 100 Maximum pulse frequency see table 4 4 10 Note When setting 03 35 to 2 output frequency and setting 03 36 to 0 0 Hz PO s pulse output and the inverter output frequency are sync Table 4 4 10 Pulse output function selection 03 35 Function Screen di...

Page 231: ...in output 0 to 32KHz 2 2KΩ GND 0V 2 2KΩ Figure 4 4 30 Pulse output signal level When 03 35 7 PG pulse monitoring output PG pulse output scaling is internally set 1 1 independent of the scaling set in parameter 03 36 Note When pulse output function is active it is required to use the external pull up resistor at the terminal of PO the upper limit current of PO is 50mA Application examples Example A...

Page 232: ...e forward and reverse multi function inputs to choose motor direction Note For higher accuracy use PG feedback in SV or V f PG control mode Example B Speed follower using two inverters INV2 S1 M2 S2 24VG PI GND FWD Run Stop REV Run Stop INV1 S1 M1 S2 24VG PI GND FWD Run Stop REV Run Stop Master PG etcs PO GND 5V 2 2KΩ Figure 4 4 32 Speed follower using two inverters Inverter 1 parameter settings F...

Page 233: ...equency set by 03 31 5 Pulse input bias 03 33 Set the input bias of the pulse frequency set by 03 31 6 Pulse input s filter time 03 34 if the pulse input is unstable due to the interference increase value Note When pulse output function is active it is required to use the external pull up resistor at the terminal of PO the upper limit current of PO is 50mA Example C Synchronized operation using pu...

Page 234: ...se input gain 03 32 Set the input gain of the pulse frequency set by 03 31 5 Pulse input bias 03 33 Set the input bias of the pulse frequency set by 03 31 6 Pulse input s filter time 03 34 if the pulse input is unstable due to the interference increase value 7 Set one of the Multi function inputs Sn 03 00 03 07 32 Synchronization command 03 37 Timer ON delay DIO Range 0 0 6000 0 Sec 03 38 Timer OF...

Page 235: ...agree function as the following figure When the inverter starts running if the output frequency 03 13 and both frequency detection level and output torque torque detection level 03 41 it will delay the time of 03 42 to release brake Motor Speed Output Frequency t 03 42 Brake Release delay time 03 42 Brake Release delay time Output Freq 03 13 and Output Torque 03 41 DO 03 11 03 12 03 28 set 38 Brak...

Page 236: ...e Release Output Torque 03 41 11 44 11 44 11 46 11 45 03 43 UP DOWN Acceleration Deceleration Selection Range 0 Acceleration Deceleration Time 1 1 Acceleration Deceleration Time 2 Parameter selects acceleration deceleration times for UP DOWN frequency control Ex H1 set frequency increment at acceleration and H2 set frequency increment at deceleration ...

Page 237: ...tion and deceleration reduction 5 DC braking current 6 Over torque Detection Level 7 Stall prevention Level During Running 8 Frequency lower limit 9 Jump frequency 4 10 Added to AI1 11 Positive torque limit 12 Negative torque limit 13 Regenerative Torque Limit 14 Positive negative torque limit 15 Torque command Torque limit in speed control 16 Torque command Torque compensation 17 PTC Overheat Pro...

Page 238: ...ND 10V 0 10V 10V 10V 0 10V 0 20mA 4 20mA 2 10V I V SW2 04 00 Level Selection 04 02 Gain 04 03 Bias 04 00 Level Selection 04 05 Function Selection 04 07 Gain 04 08 Bias Related Parameters Figure 4 4 35 Analog inputs and related parameters Gain setting Sets the level in that corresponds to a 10V 10V or 20mA signal at the analog input Set the maximum output frequency 01 02 to 100 Bias setting Sets th...

Page 239: ...V SV PM SV PM SLV SLV2 0 Auxiliary frequency AUX Freq Ref Max Output Frequency 01 02 Fmax 100 O O O O O O O 1 Frequency Reference Gain FGAIN Freq Ref Gain Aggregated gain AI1 04 02 FGAIN O O O O O O O 2 Frequency Reference bias FBIAS Freq Ref Bias Aggregated bias AI1 04 03 FBIAS O O O O O O O 3 Output Voltage Bias VBIAS Output Volt Bias Aggregate output voltage V F curve voltage VBIAS O O X X O O ...

Page 240: ... O X 14 Positive negative torque limit Tq Limit 100 motor s rated torque X X O O O O X 15 Torque command Torque limit for speed control Tref Tq Limit 100 motor s rated torque X X X O O X X 16 Torque command Torque compensation Tq Compensation 100 motor s rated torque X X X O O X X 17 PTC Overheat Protection O O O O O O O 04 05 0 Auxiliary frequency When parameter 00 05 1 main frequency from extern...

Page 241: ...erence 10V Figure 4 4 39 Frequency reference gain adjustment example 04 05 2 Frequency Reference bias FBIAS Multi function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1 The total frequency reference bias of terminal AI1 is the sum of internal bias set by parameter 04 03 and FBIAS The maximum frequency reference for AI1 is 100 10V 20mA 0V 4mA 100 100 10V FBIAS ...

Page 242: ...put voltage of inverter is the sum of output voltage based on the selected V F curve and VBIAS The maximum output voltage is set by 01 03 Vmax 100 100 10V 10V 20mA 0V 4mA VBIAS Terminal AI2 analog input Figure 4 4 42 Bias adjustment 04 05 4 Acceleration and deceleration coefficient K Multi function analog input AI2 can be used to adjust the acceleration and deceleration time coefficient The actual...

Page 243: ...should be set to 0 to use this function The inverter rated current 100 100 10V 10V 20mA 0V 4mA DC Injection Braking Current Terminal AI2 analog input Figure 4 4 44 DC braking current adjustment 04 05 6 Over torque detection level Multi function analog input AI2 can be used to adjust the over torque detection level 100 of inverter rated current V F or V F PG control mode 100 motor rated torque SLV ...

Page 244: ...peration Example If the motor power is less than that of the inverter the operation and the stall prevention of the motor will be based on the factory settings multi function analog input AI2 can be used to reduce the stall prevention level during operation 200 10V 10V 20mA 0V 4mA Stall Prevention Level Terminal AI2 analog input 1 5V 6 4mA 30 Figure 4 4 46 Stall prevention level adjustment in oper...

Page 245: ...Fmax 100 Setting 11 08 to 11 10 to 0 0Hz turns of the Jump frequency function 100 10V 10V 20mA 0V 4mA Jump Frequency 4 Terminal AI2 analog input Output Frequency Jump Frequency Reference Using analog input Jump Freq 3 11 10 Jump Freq 2 11 09 Jump Freq 1 11 08 a Jump Frequency 4 Adjustment b Jump Frequency Hierarchy Jump Freq 4 Figure 4 4 48 Jump frequency 4 Setting Operation 04 05 10 Added to AI1 ...

Page 246: ...g input AI2 can be used to adjust the regenerative torque limit 04 05 14 Positive negative torque limits Multi function analog input AI2 can be used to adjust both the positive and negative torque limit For more details on torque limits please refer to parameter group 21 torque and position control group 04 05 15 Torque reference torque limit of speed control Multi function analog input AI2 can be...

Page 247: ...rved 15 ASR output 16 Reserved 17 q axis voltage 18 d axis voltage 19 20 Reserved 21 PID input 22 PID output 23 PID target value 24 PID feedback value 25 Output frequency of the soft starter 26 PG feedback 27 PG compensation amount 04 12 AO1 gain Range 0 0 1000 0 04 13 AO1 bias Range 100 0 100 0 04 16 AO2 function Setting Range See parameter 04 11 04 17 AO2 gain Range 0 0 1000 0 04 18 AO2 bias Ran...

Page 248: ...O1 and parameter 04 17 to adjust the gain for AO2 Adjust the gain so that the analog output 10V 20mA matches 100 of the selected analog output signal 04 11 for AO1 and 04 16 for AO2 Bias Use parameter 04 13 to adjust the bias for AO1 and parameter 04 18 to adjust the bias for AO2 Adjust the bias so that the analog output 0V 4mA matches 0 of the selected analog output signal 04 11 for AO1 and 04 16...

Page 249: ... X O O X X 16 Reserved X X X X X X X 17 Voltage Ref Vq X X O O O O X 18 Voltage Ref Vd X X O O O O X 19 Reserved X X X X X X X 20 Reserved X X X X X X X 21 PID Input 12 36 O O O O O O O 22 PID Output 12 37 O O O O O O O 23 PID Setpoint 12 38 O O O O O O O 24 PID Feedback 12 39 O O O O O O O 25 Output Freq SFS O O O O O O O 26 PG Feedback 12 33 X O X O O X X 27 Reserved X X X X X X X 28 Comm Contro...

Page 250: ...ation formula Acceleration time x set frequency output frequency Time it takes to reach set frequency Maximum output frequency Deceleration time calculation formula Deceleration time x output frequency set frequency Time it takes to reach set frequency Maximum output frequency Maximum output frequency Parameter 01 00 F maximum output frequency set by 01 02 01 00 F maximum output frequency determin...

Page 251: ...frequency and the value is determined by AI2 If function of speed 1 is generally used set AI2 to other functions except 0 the recommended value set 10 ADD to AI1 Acceleration Deceleration Calculation Mode 1 If the run command is cycled on and off acceleration and deceleration time a f is calculated based on the active speed command as follows Terminal S1 Terminal S2 Terminal S3 Terminal S4 Run Run...

Page 252: ...and 0 Speed Command 1 05 03 05 06 T Hz g h i Speed Command 2 Speed Command 3 Speed Command 4 Speed Command 5 05 04 05 02 05 05 05 01 On Off Off Off Off On On Off Off Off Terminal S5 19 20 21 22 23 24 25 26 27 28 19 20 On Off Off Off Off On On Off On in sec 05 17 x 05 01 05 19 x 05 02 05 01 05 21 x 05 03 05 02 01 02 01 02 01 02 a b c 05 24 x 05 03 05 04 05 26 x 05 04 05 25 x 05 05 01 02 01 02 01 02...

Page 253: ...peed 2 Range 0 0 6000 0 Sec 05 23 Acceleration time setting for multi speed 3 Range 0 0 6000 0 Sec 05 24 Deceleration time setting for multi speed 3 Range 0 0 6000 0 Sec 05 25 Acceleration time setting for multi speed 4 Range 0 0 6000 0 Sec 05 26 Deceleration time setting for multi speed 4 Range 0 0 6000 0 Sec 05 27 Acceleration time setting for multi speed 5 Range 0 0 6000 0 Sec 05 28 Deceleratio...

Page 254: ...Acceleration time setting for multi speed 11 Range 0 0 6000 0 Sec 05 40 Deceleration time setting for multi speed 11 Range 0 0 6000 0 Sec 05 41 Acceleration time setting for multi speed 12 Range 0 0 6000 0 Sec 05 42 Deceleration time setting for multi speed 12 Range 0 0 6000 0 Sec 05 43 Acceleration time setting for multi speed 13 Range 0 0 6000 0 Sec 05 44 Deceleration time setting for multi spee...

Page 255: ... operation time parameters 06 16 06 31 and direction of operation parameters 06 32 06 47 Notes The automatic operation mode is disabled when any of the following functions are active Frequency wobbling function PID function When automatic operation mode is active external multi step speed reference command 1 4 03 00 03 07 2 5 is disabled Example 1 Automatic operation mode Single cycle In this exam...

Page 256: ...e Continuous cycle In this example the inverter repeats the same cycle Parameter Settings 06 00 2 or 5 Continuous cycle operation 06 01 06 47 Enter the same setting as that of Example 1 Freq 50 Hz 30 Hz 15 Hz 20 Hz 20s 25s 30s 40s 05 01 06 01 06 02 06 03 06 16 06 17 06 18 06 19 06 03 20s 25s 30s 40s 06 17 06 18 06 19 06 02 06 01 05 01 06 16 Figure 4 4 53 Periodic automatic operation ...

Page 257: ...ycle automatic operation continuous 06 00 1 to 3 After a stop the inverter will restart with the incomplete step when the run command is re applied 06 00 4 to 6 After a stop the inverter will restart with the first step of the cycle when the run command is re applied 1 to 3 RUN STOP RUN Operation Command RUN STOP RUN t t Output Frequency Operation Command Output Frequency Start new cycle Continue ...

Page 258: ...ncy setting of speed stage 15 Range 0 00 599 00 Hz Automatic operation time settings 06 16 Operation time setting of speed stage 0 06 17 Operation time setting of speed stage 1 06 18 Operation time setting of speed stage 2 06 19 Operation time setting of speed stage 3 06 20 Operation time setting of speed stage 4 06 21 Operation time setting of speed stage 5 06 22 Operation time setting of speed s...

Page 259: ... 38 Operation direction selection of speed stage 6 06 39 Operation direction selection of speed stage 7 06 40 Operation direction selection of speed stage 8 06 41 Operation direction selection of speed stage 9 06 42 Operation direction selection of speed stage 10 06 43 Operation direction selection of speed stage 11 06 44 Operation direction selection of speed stage 12 06 45 Operation direction se...

Page 260: ...of 07 18 plus 07 01 and delay time of peed search 07 22 Refer to Figure 4 4 55 for automatic restart interval 07 02 07 01 1 2 3 4 5 6 7 8 9 10 Figure 4 4 55 Automatic restart interval 07 02 Number of restart attempts Range 0 10 If numbers of fault reset reaches the setting value of 07 02 then inverter stops running So manual to restart the inverter after eliminating fault causes When the automatic...

Page 261: ...e t t Figure 4 4 56 Auto restart operation The automatic restart function is active for the following faults Please note that when the fault is not listed in the table the inverter will not attempt an automatic restart Parameter Name Faults Numbers of Restart 07 00 UV under voltage Unlimited 07 01 07 02 OC over current OL1 motor overload UT Under torque detection IPL input phase loss GF ground fai...

Page 262: ... damage to machines when power is applied to the inverter Note If this mode is required for the application all safety measures must be taken to ensure safe operation including warning labels Wen 07 04 1 and the external run is set 00 02 00 03 1 When direct run is disabled 07 04 1 and the inverter is set to accept an external run command 00 02 00 03 1 the inverter will not start when power is appl...

Page 263: ...ble DC injection braking during a stop operation set the DC injection braking current 07 07 and the DC injection braking time at stop 07 08 to a value greater than 0 Notes When parameter 07 16 is set to 0 sec the inverter will start from the minimum output frequency Increasing the DC braking time 07 08 07 16 can reduce the motor stop time Increasing the DC braking current 07 07 can reduce the moto...

Page 264: ...o stop with timer 2 are not available in SV mode 07 09 0 Deceleration to stop When a stop command is issued the motor will decelerate to the minimum output frequency 01 08 Fmin and then stop Deceleration rate depends on the deceleration time factory default 00 15 When the output frequency reaches the DC braking stop frequency 07 06 or the minimum output frequency 01 08 DC injection braking is acti...

Page 265: ...ter Run Stop Run Command Output Frequency Time Time Run Minimum baseblock time 07 18 tb b Figure 4 4 59 Coast to stop 07 09 2 DC braking to stop When a stop command is issued the inverter will turn off the output Baseblock and after the minimum Baseblock time 07 18 has expired activate DC braking 07 07 Refer to Figure 4 4 60 The DC braking time tDCDB of Figure 4 4 60 is determined by the value of ...

Page 266: ...a stop after the minimum Baseblock time 07 18 has expired The inverter ignores the run command until the total time of the timer has expired The total time of the timer is determined by the deceleration time 00 15 17 22 or 24 and the output frequency upon stop Refer to Figure 4 4 61 Output frequency Run Time Time Stop 10 100 Maximum output frequency Fmax 01 02 Run Stop Run T1 T1 Total Time T1 Dece...

Page 267: ... Range 0 00 10 00 Sec 07 15 Pre excitation level Range 100 200 If a high starting torque is required for the application especially for a large horsepower motors the pre excitation operation can be used to pre flux magnetize the motor Pre excitation time 07 14 When an operation command forward or reverse is activated the inverter will automatically start pre excitation based on the time set in par...

Page 268: ...shorted When the setting reaches 200 magnetization is reduced by roughly half A high pre excitation level 07 15 might result in excessive motor sound during pre excitation When the flux reaches 100 pre excitation current reverts back to 100 and pre excitation is completed Run Command Magnetic flux and Excitation current 100 Motor Speed t t t Excitation current Pre excitation initial Level 07 15 Ma...

Page 269: ... t t Momentary power loss Minimum B B Time 07 18 Inverter B B time b Minimum baseblock time 07 18 is shorter than momentary power loss time Momentary power loss Minimum B B Time 07 18 Inverter B B time a Minimum baseblock time 07 18 greater than momentary power loss time Figure 4 4 63 Minimum B B time and momentary power loss time Minimum base block time 07 18 is also used to for the DC braking fu...

Page 270: ...ch Selection Range 0 Maximum Output Frequency of Motor 1 Frequency Command Speed search function is used to find the speed of a coasting motor and continue operation from that point The speed search function is active after a momentary power loss In V F PG or SV control mode with PG control speed search starts from the detected frequency PG Speed Search from Multi function digital inputs Set the m...

Page 271: ...f value is too high may cause DC braking effect 07 20 Speed Search Operating Current Can be used for bidirectional 07 24 1 or unidirectional 07 24 0 speed search Sets speed search current Level The set value must be lower than the excitation current 02 09 and must equal to the no load current If the no load current is unknown it is recommended to set value at 20 Excessive speed search current will...

Page 272: ...om max frequency external speed search command 1 03 00 to 03 07 19 Speed search direction will follow the speed command 07 26 SLV Speed Search Function In SLV mode 00 00 2 set the stop mode to the coast stop 07 09 1 or to the coast to stop with timer 07 09 3 After a stop command is issued coast to stop or coast to stop with times the speed search function is automatically activated for the next st...

Page 273: ... during speed search 07 18 Figure 4 4 65 Speed search at starting b Speed search in recovery period of momentary power failure Run command Search command Output frequency Output voltage Speed search operation Output current Speed search decel time 07 21 Return to voltage at normal operation Voltage recovery time 07 23 07 20 t t t t t V f during speed search 07 18 Momentary power loss Minimum b b t...

Page 274: ...of DC Braking Range 0 Not Allowable to Run 1 Allowable to Run When DC braking is active then 07 29 0 Inverter does not run again until DC braking stops 07 29 1 Inverter can run again even if DC braking is in action 07 30 Low Voltage Level Selection Range 0 Disable 1 Enable 07 30 1 Low Voltage Detection Level 07 13 is set to 250V for 440V class Inverter and 500V for 575 690V class inverters 07 31 L...

Page 275: ...000 V 690V 1080 1200 V 08 03 Stall prevention level during run Range 30 200 08 21 Limit of stall prevention during acceleration Range 1 100 08 22 Stall prevention detection time during run Range 2 100 msec 08 40 Motor2 Acceleration Stall Prevention Level Range 20 200 08 41 Motor2 Acceleration Stall Prevention Limit Range 1 100 Stall prevention during acceleration 08 00 xxx0b Prevents the inverter ...

Page 276: ...Constant Horsepower region Refer to figure 4 4 68 Constant Torque region Constant Horsepower region 08 01 08 21 Output frequency Stall prevention level during acceleration Figure 4 4 68 Stall prevention level and limit in acceleration Motor2 Acceleration Stall Prevention Level 08 40 and Motor2 Acceleration Stall Prevention Limit 08 41 are Used when 03 00 03 07 40 Switching between Motor 1 Motor 2 ...

Page 277: ...ection in deceleration Stall prevention selection during run 08 00 x0xxb Stall prevention during run can only be used in V F or V F PG and SLV2control mode This function prevents the motor from stalling by automatically reducing the output frequency during run If the inverter output current rises above the level set in parameter 08 03 for the time specified in parameter 08 22 the inverter output f...

Page 278: ...ut current output frequency motor characteristics and time The motor overload trip time depends on the motor rated current when the output frequency is greater than 60Hz On inverter power up the motor overload protection internal thermal accumulation register is automatically reset To use the built in motor overload protection function parameter 02 01 motor rated current has to match the motor rat...

Page 279: ...a Figure 4 4 71 Motor overload protection curve example standard motor When using force cooled motors Special inverter motor thermal characteristics are independent of the motor speed set 08 05 x1xxb When 08 05 x1xxb overload protection function is based on motor rated current for output frequencies between 6 and 60Hz If the output frequency is lower than 1Hz the overload protection function uses ...

Page 280: ...and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range 08 08 Automatic voltage regulation AVR Range 0 AVR is enabled 1 AVR is disabled Automatic voltage regulation stabilizes the motor voltage independent of fluctuation to the input voltage 08 08 0 Automatic voltage regulation is active It will limit the maximum output voltage When input ...

Page 281: ...ase loss detection is disabled when the output current is less than 10 of the inverter rated current 08 13 Selection of over torque detection Range 0 Over torque detection is disabled 1 Start to detect when reaching the set frequency 2 Start to detect when the operation is begun 08 14 Selection of over torque action Range 0 Deceleration to stop when over torque is detected 1 Displays warning when ...

Page 282: ...etected when the output current torque rises above the level set in parameter 08 15 Over torque detection level for the time specified in parameter 08 06 Over torque detection time 08 13 0 Over torque detection is disabled 08 13 1 Over torque detection is enabled when the output frequency reaches the set frequency 08 13 2 Over torque detection is enabled during running Parameter 08 14 selects the ...

Page 283: ...torque detection fault and the motor decelerates to a stop 08 18 1 When a low torque condition is detected the inverter displays a low torque detection alarm and continues to run 08 18 2 When a low torque condition is detected the inverter displays and low torque detection fault and the motor coasts to a stop Setting Example of less torque detection Inverter output current or motor output torque D...

Page 284: ...verter is start to run detection external fault function will execute 08 30 Run Permissive Function Selection Range 0 Deceleration to Stop 1 Coast to Stop When 03 00 03 07 58 the inverter will stop by the set of 08 30 08 37 Fan Control Function Range 0 Start in operation 1 Permanent Start 2 Start in high temperature except of the models of 2050 4100 or the above 08 38 Delay Time of Fan Off Range 0...

Page 285: ... GND and a divided resistor R as the pic 4 3 65 b 08 35 0 Motor overheats fault function is off 08 35 1 When the motor is overheating it decelerates to stop 08 35 2 When the motor is overheating it free runs to stop 08 35 3 When the motor is overheating it does not stop running until reach the value of 08 42 08 35 1 2 The inverter will display OH4 Motor Temp Warning when the motor temperature incr...

Page 286: ...lue of RT into formula 1 and set 08 43 to the calculated value Tr 5 C RT 1330Ω put the value of RT in formula 1 and set 08 44 to the calculated value Formula 1 can also be used for different values of PTC resistors 200 200 10 2 1 PTC PTC R R R V Formula 1 1330 550 Resistance ohms Temperature Cl ass F 150 C Cl ass H 180 C Tr Tr 5 Tr Tr 5 Tr Temperature threshold value a PTC Thermistor Characteristi...

Page 287: ... 0 Deceleration to stop based on deceleration time 1 1 Coast to stop when communication fault occurs 2 Deceleration to stop based on deceleration time 2 3 Keep operating when communication fault occurs 09 08 Comm fault tolerance count Range 1 20 09 09 Waiting time Range 5 65 msec The Modbus communication port RJ45 S S can be used to monitor control program and trouble shoot the inverter Modbus com...

Page 288: ... communication between controller and inverter Modbus 485 communication architecture 1 Modbus communication configuration uses a master controller PC PLC communicating to a maximum of 31 inverters 2 The master controller is directly connected to the inverter via the RS 485 interface If the master controller has a RS 232 a converter must be installed to convert signals to RS 485 to connect the mast...

Page 289: ...operation 09 08 Comm fault tolerance count When the number of communication errors exceeds the value set in parameter 09 08 the inverter will display the comm Fault alarm 09 09 Wait time of inverter transmission 09 09 Sets the inverter response delay time This is the time between the controller message and the start of the inverter response message Refer to figure 4 4 76 Set the controller receive...

Page 290: ... the parameters of 03 30 pulse input scales 03 34 pulse input filter time For general purpose of PID setting set 10 00 4 to set the PID target value When 10 00 4 10 02 PID target value is set at percentage and PID setting is at main screen monitor 12 38 Maximum target value is set by parameter 10 33 PID feedback maximum value the decimals is determined by parameter10 34 PID decimal width and the u...

Page 291: ...frequency output 12 17 If PID is disabled the keypad will switch automatically to frequency command setting as the main page When 10 03 xx1xb PID output is reverse PID output is chosen to reverse and if PID input is negative the output frequency of PID will gain On the contrary PID output is chosen to forward and if PID input is minus the output frequency of PID will decrease Refer to Fig 4 4 78 4...

Page 292: ...edback value Integral control The output of this control is the integral of the error signal difference between set value and feedback value and is used to minimize the offset signal that is left over from the gain control When the integral time I is increased the system response becomes slower Differential control This control is the inverse from integral control and tries to guess the behavior o...

Page 293: ...ack value differential P I Control D Feedback Set Value Figure 4 4 78 PID control for feedback differential value b Basic PID control 10 03 x0xxb This is the basic type of PID control Refer to the figure 4 4 79 P I D Control Feedback Set Value Figure 4 4 79 Basic PID control PID Setup Enable PID control by setting parameter 10 03 PID target value 10 00 and PID feedback value 10 01 To use PID contr...

Page 294: ... 1 Analog AI1 given 2 Analog AI2 given 3 Pulse given AI 1 AI 2 Pulse Input Freq Command 00 05 AI2 AI1 Pulse Input 10 26 10 27 10 28 10 00 1 10 00 3 10 00 6 PID Target SFS ON PID Setpoint Target Value 10 01 1 10 01 2 10 01 3 PID Feedback PID feedback display unit conversion Feedback Value 10 00 2 10 02 setting 10 00 4 Figure 4 4 80 PID input selection Pulse input 10 00 3 10 00 6 Freq Command 00 05 ...

Page 295: ... 06 10 10 Target Value Feedback Value Feedback Gain 10 03 x0xxb 10 03 x1xxb D PID Input Deviation P I D 100 100 10 14 I Limit Integral Reset using Multi function Digital Input 10 03 x0xxb 10 03 x1xxb 100 100 PID Limit 10 23 Primary delay PID OFF 1 10 03 0 PID Disabled 2 during JOG mode 3 multi function digital input 03 00 03 07 setting 29 G23 04 10 01 10 07 Freq Command 00 05 10 00 6 AI1 AI2 Pulse...

Page 296: ...put forward setting xx1xb PID output reversal When PID output is chosen to reverse and if PID input is negative the output frequency of PID will gain On the contrary PID output is chosen to forward and if PID input is minus the output frequency of PID will decrease PID feedback value can be adjusted using parameter 10 04 PID feedback gain as well as with the analog input gain and bias for terminal...

Page 297: ...tem response 3 Adjust the differential time if necessary to reduce overshoot on startup The acceleration deceleration time can also be used for the same purpose Fine tuning PID control parameters 1 Reduce overshoot Output Before After t In case overshoot occurs reduce the derivative time D and increase the integral time I 2 Stabilize PID control Output Before After t To quickly stabilize the PID c...

Page 298: ...tected when the PID feedback value falls below the value set in parameter 10 12 PID feedback loss detection level for the time set in parameter 10 13 PID feedback loss detection time PID feedback loss warning message Pb will be displayed on the keypad and the inverter will continue to operate 10 11 2 Fault A feedback loss condition is detected when the PID feedback value falls below the value set ...

Page 299: ...p delay time parameter 10 18 The inverter wakes up from a sleep condition when the PID output Reference frequency rises above the PID wake up frequency 10 19 for the time specified in the PID wake up delay time 10 20 Use parameter 10 29 to enable disable PID sleep function 10 29 0 PID Sleep function is disabled 10 29 1 PID sleep operation is based on parameters of 10 17 and 10 18 10 29 2 PID sleep...

Page 300: ... the inverter will decelerate to a stop and enter the sleep mode 10 40 1 refer to Figure 4 4 83 c When output frequency Fout is lower than PID sleep frequency set by 10 17 Timer of PID sleep mode will run and the output frequency changes with the reference frequency Fref until it reaches the minimum output frequency Fmin set by 01 08 When the PID sleep delay time 10 18 is completed the motor will ...

Page 301: ...ain Range 0 00 100 00 PID Feedback Display Scaling The PID feedback signal can be scaled to represent actual engineering units Use parameter 10 28 to set the feedback signal gain for the feedback signal range maximum and parameter 10 27 to the feedback signal minimum Example Feedback signal is a pressure transducer 0 10V or 4 20mA with a range of 1 0 20 0 PSI 4mA 0V 1 0 PSI 20mA 10V 20 0 PSI Set p...

Page 302: ...decimal width is used for rounding up setting For example set 10 34 1 it displays XXX X set 10 34 2 it displays XX XX 10 35 PID Unit Range 0 21 PID unit is selected depending on user s needs Note When user switches PID in LED keypad 10 33 is required to be lower than 1000 and 10 34 1 or the keypad will show a SE05 alarm PID setting error 10 39 Output Frequency Setting of PID Disconnection Range 00...

Page 303: ...w carrier frequency decreases RFI EMI interference and motor leakage current Refer to the carrier frequency Table 4 4 14 Table 4 4 14 Carrier frequency settings Carrier frequency 11 01 2 to 16 2KHz 6K 10K 16KHz Motor noise High Low Output current waveform Fair Better Noise interference Low high Leakage current Low high If cable length between the inverter and the motor is too long the high frequen...

Page 304: ...verter temperature returns to normal See section 3 for more information 11 04 S curve time setting at the start of acceleration 11 05 S curve time setting at the end of acceleration 11 06 S curve time setting at the start of deceleration 11 07 S curve time setting at the end of deceleration Range 0 00 2 50 Sec The S curve function for acceleration deceleration is used to reduce mechanical impact c...

Page 305: ...0 set the frequency to a value greater than 0 0 Hz Use the jump frequency width 11 11 to create a jump frequency range Refer to figure 4 4 86 11 11 11 11 11 11 Output Frequency Frequency Reference 11 09 11 08 11 10 Figure 4 4 86 Jump frequency operation Jump frequency via Analog Input Set parameter 04 05 AI2 function selection to 9 frequency jump setting 4 to control the jump frequency via analog ...

Page 306: ...ation frequency When the output frequency rises above the value set in parameter 11 18 manual energy savings function is enabled Setting parameter 11 18 manual energy savings frequency to 0 0 Hz disables the manual energy savings frequency activation function Refer to figure 4 4 88 for more information Note Only use manual energy savings functions in combination with light loads Manual energy savi...

Page 307: ...e parameter of automatic energy saving function has been set at the factory before shipment In general it is no need to adjust If the motor characteristic has significant difference from the TECO standard please refer to the following commands for adjusting parameters Enable Automatic Energy Savings Function 1 To enable automatic energy saving function set 11 19 to 1 2 Filter time of automatic ene...

Page 308: ... set to low the motor may stall Coefficient default value is based on the inverter rating Set parameter 13 00 If the motor power does not match the inverter rating 11 29 Auto De rating Selection Range 0 Disable 1 Enable The automatic de rating function automatically reduces the output frequency by 30 of the nominal motor speed when the inverter detects an overheat condition heatsink Automatic de r...

Page 309: ...ency K 1 when 11 30 5 KHz K 2 when 10 KHz 11 30 5 KHz K 3 when 11 30 10KHz Notes In V F and V F PG control mode if the speed and torque are constant the variable carrier frequency mode 11 01 0 can be selected to reduce the carrier frequency based on output frequency If the carrier frequency proportional gain 11 32 6 and 11 30 11 31 error message SE01 out of range will appear on the keypad If the m...

Page 310: ...evention Mode 1 2 OV prevention Mode 2 3 OV Prevention Mode 3 Overvoltage suppression is used for the application of likely causing to energy recharge Example there are two situations causing excessive energy to recharge the inverter in stamping application 1 When cam clutch is not engaged the motor will accelerate and start flywheel When motor decelerates the rotation speed will higher than motor...

Page 311: ...otor will start to decelerate When the inverter is operating at a fixed output frequency and excessive regenerative energy back to the inverter is detected the inverter will accelerate the motor in order to reduce the DC bus voltage Refer to figure 4 4 91 11 33 11 34 11 35 DC bus voltage DC bus filter 12 20 DC bus voltage 11 36 Gain Frequency Reference Limit OVP accel decel time 11 37 Frequency Re...

Page 312: ... detect regenerative operation In case of a regenerative condition the inverter calculates the delta DC bus voltage value and multiplies the value with parameter 11 36 the result is added to the frequency reference accelerating the motor to prevent on an overvoltage condition When the regenerative energy decreases the inverter output frequency will return to the actual frequency reference Decelera...

Page 313: ...vention 2 11 28 When 11 40 3 OV prevention Mode 3 T The inverter raise the output frequency temporarily to avoid OV the output frequency wont higher than the value of 01 02 Maximum Output Frequency of Motor 1 Please adjust the value of 01 02 according to application If it still occur OV in 11 40 3 please raise the value of 11 64 in 0 1 unit 11 64 Acceleration Speed Gain Adjustment Range 0 1 10 0 I...

Page 314: ... Frequency Command Analog frequency command lossing digit output 03 11 26 or 03 12 26 t 10 OFF OFF ON Figure 4 4 93 Operation in reference frequency loss 11 43 Hold frequency at start Range 0 0 599 0 Hz 11 44 Frequency hold time at start Range 0 0 10 0 Sec 11 45 Hold frequency at stop Range 0 0 599 0 Hz 11 46 Frequency hold time at stop Range 0 0 10 0 Sec The hold function is used to temporarily h...

Page 315: ... 540 570 V 690V 540 684 V KEB function can be used to keep the inverter from tripping on a under voltage condition due to a momentary power loss To enable the KEB function set parameter 11 47 to a value greater than 0 0 sec Upon detection of a power loss the inverter uses the KEB deceleration time 11 47 to decelerate the motor and using the regenerative energy from the motor to maintain the DC bus...

Page 316: ... selection of zero speed Range 0 Zero speed DC braking is disabled 1 Zero speed DC braking is enabled When the motor is stopped the zero servo function is used to maintain the motor shaft position in SV control mode Refer to the figure 4 4 96 for zero servo operation Run command Zero servo command 03 00 07 46 Motor speed Zero servo Completion 03 11 12 31 t t t t t Zero speed level The greater of 0...

Page 317: ...set value is increased the holding torque will increase but instability may occur Do not use the zero servo function at 100 of the inverter rated current as this may cause the inverter to overheat OH1 Zero servo may permanently be used to maintain 50 60 of the inverter rated current Increase inverter rating if more is required 11 50 Zero servo count Zero servo count is used to specify the zero ser...

Page 318: ...g using the standard AC motors The load torque of motor A TA The load torque of motor B TB b Load balancing using high slippage AC motors The load torque of motor A TA is very close to the load torque of motor B TB Motor A s torque characteristics Motor B s torque characteristics TA TB TA TB 0 Speed Reference Speed Load torque Torque Torque Motor A s torque characteristics Load torque Motor B s to...

Page 319: ... button disabled when operation command is set for terminals 00 02 1 or communication 00 02 3 11 55 1 Stop button enabled 11 56 UP DOWN selection Range 0 UP DOWN reference frequency adjustment with ENTER key 1 UP DOWN reference frequency adjustment without ENTER key 11 56 0 Changing the reference frequency on the keypad in UP DOWN control requires the ENTER button to be pressed for the inverter to...

Page 320: ...uency command will set to original frequency 11 58 1 When ACC DEC is enabled the output frequency will be recorded When it switches to stop or power cut is reset and ACC DEC is still enabled the frequency command is still recorded and the frequency command is set to the frequency that was recorded When ACC DEC is disabled the recorded frequency will be erased Please refer to the following figure H...

Page 321: ...imit within the setting value 11 61 Time Parameter of Preventing Oscillation Range 0 100 Adjust the response of oscillation function Time parameter of adjust preventing oscillation function delay 11 62 Selection of Preventing Oscillation Range 0 Mode 1 1 Mode 2 When 11 62 0 Mode 1 the response to preventing oscillation is slower When 11 62 1 Mode 2 the response to preventing oscillation is faster ...

Page 322: ...k display mode LED Range 0 Display the feedback value in integer xxx 1 Display the feedback value with one place after the decimal point xx x 2 Display the feedback value x xx with two places after the decimal point 12 02 PID feedback display unit setting LED Range 0 xxxxx no unit 1 xxxPb pressure 2 xxxFL flow 12 05 Status display of digital input terminal LED LCD Range Read only Terminals S1 S8 a...

Page 323: ...versely the angle will regress to 360 at two times Monitoring parameter 12 67 Cumulative Energy KWHr 12 68 Cumulative Energy MWHr Initialization of Cumulative Energy of 11 54 can clear these monitoring parameters Monitoring parameter 12 38 PID setting 12 39 PID Feedback Refer to the setting of 10 33 10 35 Monitoring parameter 12 76 No Load Voltage Output It is required to be with the descriptions ...

Page 324: ...5050 XXX 550 A510 2060 XXX 260 A510 4060 XXX 460 A510 5060 XXX 560 A510 2075 XXX 275 A510 4075 XXX 475 A510 5075 XXX 575 A510 2100 XXX 2100 A510 4100 XXX 4100 A510 5100 XXX 5100 A510 2125 XXX 2125 A510 4125 XXX 4125 A510 5125 XXX 5125 A510 2150 XXX 2150 A510 4150 XXX 4150 A510 5150 XXX 5150 A510 4175 XXX 4175 A510 5175 XXX 5175 A510 4215 XXX 4215 A510 5215 XXX 5215 A510 4250 XXX 4250 A510 5250 XXX...

Page 325: ...y setting Initialize Range 0 No Initialization 1 Reserved 2 2 wire initialization 230 460V 690V 60Hz 3 3 wire initialization 230 460V 690V 60Hz 4 2 wire initialization 230 415V 60Hz 5 3 wire initialization 230 415V 60Hz 6 2 wire initialization 200 380V 575V 60Hz 7 3 wire initialization 200 380V 575V 60Hz 8 PLC initialization 9 2 wire Initialization 220 440V 60Hz 10 3 wire Initialization 220 440V 6...

Page 326: ...ss 13 08 4 2 wire initialization 230V 415V Multi function digital input terminal S1 controls forward operation stop command and S2 controls reverse operation stop command Refer to Figure 4 4 1 Inverter input voltage 01 14 is automatically set to 220V 200V class or 440V 400V class 13 08 5 3 wire initialization 230V 415V Multi function digital input terminal S5 controls the forward reverse direction...

Page 327: ...ass 13 08 8 PLC initialization Clear built in PLC ladder logic and related values 13 08 9 2 wire Initialization 60Hz 220 440V The same as 13 08 2 13 08 10 3 wire Initialization 60Hz 220 440V The same as 13 08 3 Parameters don t be influenced by Restore factory setting Initialize 13 08 No parameters 00 00 Control Mode Selection 00 04 Language 00 27 HD ND Mode Selection 01 00 V F Curve Selection 01 ...

Page 328: ...13 Options Card Software Version Range 0 00 9 99 This parameter displays the CPLD software version of the option card installed on the control board Option card software version is only visible when an option card is installed 13 14 Fault Storage Selections Range 0 Fault Messages of Auto Restart are not saved 1 Fault Messages of Auto Restart are saved 13 14 0 The fault messages are not saved in th...

Page 329: ...e 1 14 13 T7 set value 2 mode 7 14 14 T8 set value 1 14 15 T8 set value 2 mode 7 Range 0 9999 14 16 C1 set value 14 17 C2 set value 14 18 C3 set value 14 19 C4 set value 14 20 C5 set value 14 21 C6 set value 14 22 C7 set value 14 23 C8 set value Range 0 65535 14 24 AS1 set value 1 14 25 AS1 set value 2 14 26 AS1 set value 3 14 27 AS2 set value 1 14 28 AS2 set value 2 14 29 AS2 set value 3 14 30 AS...

Page 330: ... mode 7 15 06 T4 current value 1 15 07 T4 current value 2 mode 7 15 08 T5 current value 1 15 09 T5 current value 2 mode 7 15 10 T6 current value 1 15 11 T6 current value 2 mode 7 15 12 T7 current value 1 15 13 T7 current value 2 mode 7 15 14 T8 current value 1 15 15 T8 current value 2 mode 7 Range 0 9999 15 16 C1 current value 15 17 C2 current value 15 18 C3 current value 15 19 C4 current value 15...

Page 331: ...n is 0 01 2 Frequency display unit is rpm 3 39 Reserved 40 9999 100 is XXXX with no decimals integer only 10001 19999 100 is XXX X with 1 decimal 20001 29999 100 is XX XX with 2 decimals 30001 39999 100 is X XXX with 3 decimals 16 04 Engineering unit Range 0 No Unit 11 F 1 FPM 12 inW 2 CFM 13 HP 3 PSI 14 m s 4 GPH 15 MPM 5 GPM 16 CMM 6 IN 17 W 7 FT 18 KW 8 s 19 m 9 m 20 C 10 h 1 Display unit of di...

Page 332: ...ample 16 03 Display Display unit Display example 00040 09999 use 16 04 setting Example 100 speed is 0200 set 16 03 00200 from 05 01 06 01 to 06 15 set range from 0040 to 9999 set 16 04 0 no unit 10001 19999 Example 100 speed is 200 0 CFM set 16 03 12000 05 01 06 01 to 06 15 set range from 0000 to 9999 set 16 04 2 CFM 60 speed will be displayed as 120 0 CFM 20001 29999 Example 100 speed is 65 00ºC ...

Page 333: ... Verify Compare the inverter parameters against the parameters in the digital operator 16 07 0 No action 16 07 1 Read all parameters are copied from the inverter to the keypad 16 07 2 Write all parameter are copied from the keypad to the inverter 16 07 3 Verify Compare the set value of the inverter to the parameter of the digital operator Set 16 08 0 to prevent the saved parameter data stored in t...

Page 334: ...0 1 Change the set value to 1 read by using the up arrow key 5 ADV READ INV OP Use Read Enter key to enable the read operation the display is shown as the left The bottom of LCD display will show a bar to indicate the read progress 6 ADV READ COMPLETE READ COMPLETE will be displayed on the keypad when reading was successful RDP Read Prohibited The error message of RDP Read Prohibited may occur on ...

Page 335: ...E 0 3 0 2 Change the set value to 2 write by using the up arrow key 5 ADV WRITE INV OP Use Read Enter key to enable the read operation the display is shown as the left The bottom of LCD display will show a bar to indicate the read progress 6 ADV WRITE COMPLETE WRITE COMPLETE will be displayed on the keypad when writing was successful WRE Write Error The error message of WRE Write Error may occur o...

Page 336: ... Normal 0 3 0 0 Press the Read Enter key to display the data setting read screen LCD display is inversed 4 Edit 16 07 Copy Sel VERIFY 0 3 0 3 Change the set value to 3 verify by using the up arrow key 5 ADV VERIFY INV OP Use Read Enter key to enable the read operation the display is shown as the left The bottom of LCD display will show a bar to indicate the read progress 6 ADV VERIFY COMPLETE VERI...

Page 337: ... 10 200 of the inverter rated current For SLV SV modes 25 200 of the inverter rated current 17 03 Motor rated voltage Range 200V 50 0 240 0 V 400V 100 0 480 0 V 575V 150 0 670 0 V 690V 180 0 804 0 V 17 04 Motor rated frequency Range 5 0 599 0 Hz 17 05 Motor rated speed Range 0 24000 rpm 17 06 Pole number of motor Range 2 16 pole 17 07 Number of PG pulse Range 0 60000 PPR 17 08 Motor no load voltag...

Page 338: ...tor 1 and Core saturation coefficient 3 of motor 1 02 12 will renew the value Static auto tuning 17 00 1 won t rotate the motor while auto tuning After executing Static auto tuning 17 00 1 Proportion of motor leakage inductance 02 33 and Motor slip 02 34 will renew the value Stator resistance measurement 17 00 2 provide for long motor leads After executing Stator resistance measurement 17 00 2 Res...

Page 339: ...G mode Step 5 Set the value of motor no load voltage 17 08 360V the set value for torque control is 20V lower than input voltage Step6 Execute auto tuning Set auto tuning 17 10 1 and enter to standby screen Enter RUN command to start auto tuning The value of selection of PG rotation direction 20 28 adjusts automatically with PG card when auto tuning The value of motor rated frequency 17 04 adjusts...

Page 340: ... It is required to refer to the monitoring parameter 12 76 for adjusting the motor excitation current 17 09 When the excitation current change parameter 12 76 is also affected so it should be adjusted to the setting no load voltage 17 08 Automatic tuning start 17 10 Set parameter 17 10 to 1 and press ENTER the inverter will display Atrdy for Auto tune ready Next press RUN to start the auto tune pr...

Page 341: ... Refer to parameter 02 34 for counting the setting value 17 14 Rotational Auto tuning Range 0 VF type rotational auto tuning 1 Vector type rotational auto tuning Parameter active only when 17 00 0 Rotational Auto tuning or 17 00 5 for Rotational Auto tuning Combination VF type rotational auto tuning 17 14 0 applies to a standard IM motor that won t vibrate without a load connected in V F mode This...

Page 342: ... at low speed The adjustment of slip compensation gain at low speed follows the below procedure 1 Set the rated slip and the motor no load current 02 00 2 Set the slip compensation 18 00 to1 0 factory default setting is 0 0 in V F control mode 3 For the operation with a load attached measure the speed and adjust the slip gain 18 00 accordingly increase in steps of 0 1 If the motor speed is lower t...

Page 343: ...00 at low speed is adjusted and the actual motor speed is still lower than the reference frequency the motor may be limited by the slip compensation limit Note Make sure that the slip compensation limit 18 02 does not exceed the maximum allowed system limit 18 03 Slip compensation filter Set slip compensation filter time in V F mode 18 04 Regenerating slip compensation selection The selections to ...

Page 344: ... 101 Torque Speed Decrease 18 00 Increase 18 00 Figure 4 4 101 18 00 Effect on the torque and speed 18 01 Slip compensation gain at high speed It is not required to adjust the Slip compensation gain at high speed if the motor is loaded After adjusting parameter 18 00 it is recommended to increase the reference frequency and check the motor speed In case of a speed error increase the value of 18 01...

Page 345: ...ion current to prevent current jitter For slow speed or fixed speed operation 18 05 may be increased For fast operation adjust 18 06 18 06 Slip compensation gain If the motor is jittering at the rated frequency under full load the value of 18 06 may gradually be reduced to zero to reduce current jitter SLV2 mode adjustment Default value of parameter 18 00 is 0 0 when 18 00 0 0 slip compensation fu...

Page 346: ... Refer to the figure 4 4 104 for the wobble operation and the related parameter settings Output frequency Center Frequency 19 00 tup tdown Wobble time 19 04 Jump time 19 03 19 07 19 01 19 01 19 02 19 06 19 01 Wobble Ratio tup tdown 19 01 19 01 t 19 02 Jump frequency Figure 4 4 104 Wobble operation and the related parameter setting In wobble operation one of multifunction digital inputs 03 00 to 03...

Page 347: ...to output wobble operation in acceleration by setting from 03 11 to 03 12 to 20 or 21 Refer to the figure 4 4 105 for the wobble ON OFF control Run Command tup tdown 19 02 19 01 19 01 Traverse Run 03 00 07 37 Output frequency 19 00 t t t t t 19 04 taccel tdecel Traverse operation 19 03 Traverse Up 03 11 to 03 12 28 During Traverse 03 11 to 03 12 29 Figure 4 4 105 ON OFF control of wobble ...

Page 348: ... 19 01 19 01 19 01 Lower Deviation Command 03 00 to 03 07 39 Figure 4 4 106 Upper Lower offset operation The wobble operation can be used during acceleration and deceleration when the stall prevention function is idle Select the appropriate inverter size to match the system requirement The wobble operation frequency range is determined by the upper limit and lower limit of the inverter frequency I...

Page 349: ...rol will be enabled only in constant speed For the speed acceleration and deceleration only use P control 1 Speed control is enabled either in acceleration or deceleration 20 08 ASR delay time Range 0 000 0 500 Sec 20 09 Speed Observer Proportional P Gain1 Range 0 00 2 55 20 10 Speed Observer Integral I Time 1 Range 0 01 10 00 Sec 20 11 Speed Observer Proportional P Gain2 Range 0 00 2 55 20 12 Spe...

Page 350: ...djust parameter 20 33 to avoid this situation occurring The following figure an overview of the automatic speed regulator ASR block V F PG control mode The ASR function adjusts the output frequency to control the motor speed to minimize the difference between the frequency reference and actual motor speed Frequency Reference Speed Feedback SFS Fref 20 00 20 02 20 05 20 06 ASR Limit 20 07 1 during ...

Page 351: ...eedback compensator can be enabled The ASR integrator output can be disabled or limited The ASR output is passed through a low pass filter 20 00 20 02 20 01 20 03 20 08 Frequency Reference 20 13 20 14 20 17 20 18 Speed Observer 20 09 20 11 20 10 20 12 Motor Voltage Motor Current P P I I I Limit Speed Observer Feedback Speed Feedback Compensator LP Filter Observer Error 20 07 1 during accel decel 2...

Page 352: ...ral reset 03 00 to 03 07 43 P I Figure 4 4 109 ASR block diagram SV mode ASR setting in V F PG control mode In V F PG mode set the proportional P gain and integral I time at the minimum output frequency 20 02 and 20 03 and maximum output frequency 20 00 and 20 01 Refer to the figure 4 4 110 Figure 4 4 110 ASR gain setting V F PG Tuning the speed control ASR gain a ASR gain tuning at minimum output...

Page 353: ...n only P control is active and the integral is reset a If the speed overshoot occurs reduce 20 00 system ASR proportional gain and increase the 20 01 system ASR integral time 1 b If the desired speed is not reached reduce 20 02 system ASR proportional gain 2 and increase 20 03 ASR integral time 2 c If you cannot eliminate the speed over or undershoot using the gain tuning described above decrease ...

Page 354: ... is set by parameters 20 02 and 20 03 g Gain time constant is adjusted linearly when the speed command falls within the range of 20 15 to 20 16 for a smooth operation P I P I 20 15 20 15 20 15 20 16 20 16 20 16 P 20 00 I 20 01 P 20 00 I 20 01 P 20 02 I 20 03 Frequency Reference Frequency Reference 20 13 20 14 Time Constant Figure 4 4 112 ASR gain setting SLV mode SV and PMSV gain setting In SV and...

Page 355: ... 20 02 20 03 make sure the reference frequency is below the value of parameter 20 15 P gain and integral time tuning is the same as for parameter 20 00 and 20 01 in SV mode Tune the high speed ASR PI gain 20 00 20 01 make sure the reference frequency is above parameter 20 16 value P gain and integral time tuning is the same as for parameter 20 00 and 20 01 under SV mode Both low speed ASR gain and...

Page 356: ...for the speed estimator small proportion P gain and high integral I time decreases the bandwidth of the speed feedback may improve speed feedback interference resulting in a more stable system The default values for the ASR can be used in most applications no adjustment is required Adjusting the low pass filter time and speed estimator gains requires a good understanding of the overall system If a...

Page 357: ... it is not necessary to adjust the 20 18 By tuning 20 18an offset is added to the torque speed curve Increase 20 18 when the no load speed is lower than the frequency reference Decrease 20 18 when the no load speed is higher than the frequency reference The effect on the torque speed curve from 20 18 is shown as the following figure 4 4 116 Torque Speed Decrease 20 18 Decrease 20 18 Increase 20 18...

Page 358: ...eed deviation DEV detection time Range 0 0 10 0 sec 20 25 Selection of PG Open Range 0 Deceleration to stop 1 Coast to stop 2 Continue to operate 20 26 Detection time of PG Open Range 0 0 10 0 Sec 20 27 PG pulse number Range 0 60000 ppr 20 28 Selection of PG rotation direction Range 0 Forward as counter clockwise rotation 1 Forward as clockwise rotation 20 29 PG pulse dividing ratio Range 001 132 ...

Page 359: ...ed deviation detection selection 20 22 specifies the stop method for the inverter in case of a speed deviation condition 3 PG detection setting 20 25 to 20 26 a When the inverter no longer received pulses fro the PG feedback for the time specified in 20 26 a PG open condition is detected b PG open detection selection 20 25 specifies the stop method for the inverter in case of a PG open condition R...

Page 360: ...r runs in forward direction see figure 4 4 119 Inverter Motor Forward Command CCW Forward Figure 4 4 119 Motor operation direction Forward The motor direction is clockwise when inverter runs in forward direction see figure 4 4 120 Refer to the below figure 4 4 120 for PG feedback pulses phase A phase B PG CW Figure 4 4 120 PG operation direction 6 PG pulse dividing ratio 20 29 Sets the pulse divid...

Page 361: ... Select encoder type Power to the inverter needs to be cycled for changes to take effect 20 34 Compensation Gain of Derating Range 0 25600 This gain effect is the same as ASR proportional gain 20 00 20 02 And if this parameter is coupled with low pass filter time constant 20 35 it can avoid oscillation It is suggested that the setting value of parameter 20 34 is 30 50 20 35 Compensation Time of De...

Page 362: ...e control setting A multi function digital input terminal 03 00 to 03 08 set to 44 speed torque control switching can be used to switch between speed and torque mode externally When the input terminal is active torque control is selected otherwise speed control is selected Refer to figure 4 4 108 for the speed control architecture and figure 4 4 121 for torque control architecture Torque Reference...

Page 363: ... terminal Motor direction clockwise Table 4 4 16 Torque input method Input Input terminal Parameter setting Description Voltage input 0 10V AI2 SW1 2 V 04 00 0 2 Terminal AI2 signal level 0 10V 04 05 15 AI2 used as for torque reference Current input 4 20mA AI2 SW1 2 I 04 00 1 3 Terminal AI2 signal level 4 20mA 04 05 15 AI2 used as for torque reference 21 01 Torque filter time Time constant used to...

Page 364: ...2 Parameter 21 03 setting 21 02 1 Set the speed limit to be controlled by 21 03 21 03 Set speed limit 3 Communicatio n Input 2502H S S 21 02 2 Communication is used to be the speed limit The rotation direction in speed control depends on the speed limit signal Positive voltage Forward speed limit 21 03 21 04 Reverse speed limit is zero or reversal direction 21 04 Negative voltage Reverse speed lim...

Page 365: ...eed limit bias 21 04 20 The speed range in torque control is from 20 21 04 to 120 21 03 21 04 Torque Limit Torque reference Tref 21 04 Motor speed Torque Limit 100 120 20 100 effective range of torque control Speed limit 21 03 setting When the speed exceeds the reverse speed limit 20 the torque is increased in the positive direction and is limited by the regenerative torque limit in the 2nd quadra...

Page 366: ...rection N T j k l Figure 4 4 124 Winding operation Speed limit bias 21 04 Motor Speed speed limit bias 21 04 torque based on Tref Motor speed N speed limit bias 21 04 speed limit will output negative torque to prevent the increase of motor speed Motor speed N 21 04 speed limit will output a forward torque to prevent an increase of speed Unwinding operation The line speed N and motor torque T are i...

Page 367: ...mt Speed limit Architecture N T Line direction N T Line direction Figure 4 4 126 Winding and roll out operations Torque compensation Torque compensation is used to compensate for torque loss due to mechanical damage or other losses Multi function analog input AI2 can used for torque compensation 04 05 16 04 07 08 Gain Bias Set the appropriate signal level for the torque compensation The torque com...

Page 368: ...it Set the torque limit by using the multi function analog input AI2 There are four torque limits that can be set separately one for each quadrant I Positive torque limit in forward direction 21 05 positive torque limit II Positive torque limit of reverse direction 21 06 negative torque limit III Negative torque limit in reverse direction 21 07 forward regenerating torque limit IV Negative torque ...

Page 369: ... 21 05 Positive negative torque limit 04 05 14 I Forward driving II Reverse regenerating Regenerative torque limit 04 05 13 Negative torque limit 04 05 12 Positive negative torque limit 04 05 14 III Reverse driving IV Forward generating 21 08 Figure 4 4 128 Analog input torque limit AI2 When the analog input is set to positive torque limit value 11 the torque limit is active in the third and fourt...

Page 370: ...ction 1 Range 9999 9999 21 14 The command of rotation cycle number of section 2 Range 9999 9999 21 15 The command of the pulse number of section 2 Range 9999 9999 21 16 The command of rotation cycle number of section 3 Range 9999 9999 21 17 The command of the pulse number of section 3 Range 9999 9999 21 18 The command of rotation cycle number of section 4 Range 9999 9999 21 19 The command of the p...

Page 371: ... of section 11 Range 9999 9999 21 34 The command of rotation cycle number of section 12 Range 9999 9999 21 35 The command of the pulse number of section 12 Range 9999 9999 21 36 The command of rotation cycle number of section 13 Range 9999 9999 21 37 The command of the pulse number of section 13 Range 9999 9999 21 38 The command of rotation cycle number of section 14 Range 9999 9999 21 39 The comm...

Page 372: ... speed control and position control 52 Position command enable Zero servo positioning function Zero Srvo When the output frequency falls below Fmin and the zero servo input is active the position is locked in and the inverter enters zero servo positioning mode Zero Srvo Positioning command PosRef is origin as shown in figure 4 4 129 Refer to parameter 11 49 and 11 50 for zero servo gain and zero s...

Page 373: ...2 78 input the offset angle of parameter 21 43 after the position is confirmed Then the origin is positioned at Z phase signal the setting value of parameter 21 43 Note If the motor is just at power on and does not pass the Z point parameter 12 78 will display 9999 Position control Activate Run command RUN Activate Zero Servo command Zero Srvo Activate Position enable command MultiPosEn Select a p...

Page 374: ...tion Example 2 Positions Motor encoder is 1024 PPR Position 1 Rotate motor shaft in forward direction 180 degrees set rotation cycle to 0 and pulse number to 512 1 2 x 1024 Positive number indicated forward direction Position 2 Rotate motor shaft 1reverse 270 degrees 768 pulses set rotation cycle to 0 and pulse number to 768 3 4 x 1024 Negative number indicated forward direction t t Position Comma...

Page 375: ...nameplate 02 PM motor rated current 22 02 Set the motor full load according to the motor nameplate 03 PM motor pole number 22 03 Set the number of motor poles according to the motor nameplate 04 PM motor rated speed 22 04 Set parameter 22 04 or 22 06 the inverter will automatically calculate the one or the other Set the motor rated speed in rpm according to the motor nameplate Note Only set parame...

Page 376: ...nductance of PM Motor Range 0 01 300 00 mH 22 18 Flux Weakening Limit Range 0 100 22 20 Offset angle of the magnetic pole and PG origin Range 0 360 deg 22 21 PM motor tuning Range 0 PM Motor Tuning is not Active 1 Parameter Auto tune 2 Magnetic Pole Alignment and Loop Adjustment 22 22 Fault history of PM motor tuning Range 0 No error 1 Static magnetic alignment fault 2 Without PG option card 3 Rot...

Page 377: ...cordance with the field devices 22 14 Armature Resistance of PM Motor Set resistor value for each phase of the motor in units of 0 001Ω Value is set automatically during a motor tuning 22 21 Note Armature resistance should not be confused with line to line resistance 22 15 D axis Inductance of PM Motor Set motor D axis inductance in units of 0 001mH Value is set automatically during a motor tuning...

Page 378: ...or tuning screen The keypad will display the message of IPrdy Ready to Tune c Press run to start the PM motor tuning The keypad will display the IPtun message during auto tune d If the motor is successfully tuned the message of IPEnd will be displayed If auto tune is aborted with the stop key the operator will display the message of IPbrd PM motor tuning aborted Notes 1 Perform a magnetic pole ali...

Page 379: ...mpensation at low speed 2001 1 150 150 Yes 1 00 2002 2003 2 150 150 Yes 1 00 2005 2008 2010 3 150 150 Yes 1 00 2015 4 110 110 Yes 1 00 2020 2025 2030 5 100 80 Yes 0 70 2040 2050 6 100 80 No 0 70 2060 2075 7 100 95 No 0 50 2100 2125 8 100 80 No 0 50 2150 4001 1 150 150 Yes 1 00 4002 4003 4005 2 150 150 Yes 1 00 4008 4010 3 150 150 Yes 1 00 4015 4020 4 110 110 Yes 1 00 4025 100 100 4030 100 100 4040...

Page 380: ... 16 0 01 2020 8 8 16 0 01 2025 6 8 12 0 01 2030 160 0 002 385 20 0 5 8 12 0 01 2040 5 8 12 0 01 2050 160 0 004 385 20 0 5 8 10 0 01 2060 5 8 10 0 01 2075 160 0 004 385 20 0 5 8 10 0 01 2100 5 8 10 0 01 2125 160 0 004 385 20 0 5 8 5 0 01 2150 5 8 5 0 01 4001 200 0 001 790 10 0 8 8 16 0 05 4002 8 8 16 0 05 4003 8 8 16 0 05 4005 200 0 001 790 10 0 8 8 16 0 05 4008 8 8 16 0 05 4010 200 0 001 790 10 0 ...

Page 381: ... Preventing Oscillation 2001 7 9V 14 8V 7 9V 14 8V 0 05 100 2002 0 05 100 2003 7 5V 14 0V 7 5V 14 0V 0 05 100 2005 0 05 100 2008 7 5V 14 0V 7 5V 14 0V 0 05 100 2010 0 05 100 2015 7 5V 14 0V 7 5V 14 0V 0 01 10 2020 0 01 10 2025 0 01 10 2030 7 5V 14 0V 7 5V 14 0V 0 01 10 2040 8 5V 15 0V 8 5V 15 0V 0 01 10 2050 8 5V 15 0V 8 5V 15 0V 0 01 10 2060 0 01 10 2075 8 5V 15 0V 8 5V 15 0V 0 01 10 2100 0 01 10...

Page 382: ...5 6V 0 05 100 4002 0 05 100 4003 15 0V 28 0V 15 0V 28 0V 0 05 100 4005 15 0V 28 0V 15 0V 28 0V 0 05 100 4008 0 05 100 4010 15 0V 28 0V 15 0V 28 0V 0 05 100 4015 0 05 10 4020 15 0V 28 0V 15 0V 28 0V 0 01 10 4025 0 01 10 4030 0 01 10 4040 17 0V 30 0V 17 0V 30 0V 0 01 10 4050 0 01 10 4060 0 01 10 4075 17 0V 30 0V 17 0V 30 0V 0 01 10 4100 0 01 10 4125 17 0V 30 0V 17 0V 30 0V 0 01 10 4150 0 01 10 4175 ...

Page 383: ...in SLV SV Slip compensation at low speed 5001 2 150 150 YES 1 00 5002 5003 5005 3 150 150 YES 1 00 5008 5010 5015 6015 4 110 110 YES 1 00 5020 6020 5025 6025 5030 6030 5040 6040 5050 6050 5 100 80 YES 0 7 5060 6060 5075 6075 5100 6100 6 100 80 NO 0 7 5125 6125 5150 6150 5175 6175 7 100 80 NO 0 5 5215 6215 5250 6250 5270 6270 5300 6300 5335 6335 8 100 80 NO 0 5 5375 6375 5425 6425 5475 6475 5535 65...

Page 384: ...16 5002 8 16 5003 8 16 5005 200 0 002 20 8 16 5008 8 16 5010 8 16 5015 6015 160 0 004 25 4 8 5020 6020 4 8 5025 6025 4 8 5030 6030 4 8 5040 6040 4 8 5050 6050 160 0 004 30 4 8 5060 6060 4 8 5075 6075 4 8 5100 6100 160 0 004 30 3 6 5125 6125 3 6 5150 6150 3 6 5175 6175 160 0 004 30 2 4 5215 6215 2 4 5250 6250 2 4 5270 6270 2 4 5300 6300 2 4 5335 6335 160 0 004 30 2 4 5375 6375 2 4 5425 6425 2 4 547...

Page 385: ... 00Hz Monitor 12 17 000 00Hz 12 18 0000 0A FWD REV Fref Ref 12 16 005 00Hz Monitor 12 17 005 00Hz 12 18 0001 2A FWD REV Fig 5 1 Keypad Stopped Fig 5 2 Keypad Running Next press the RUN key see Fig 5 2 The motor should now be operating at low speed running in forward clockwise direction The parameter code 12 17 shown at the bottom left corner of the screen will change from 12 17 000 00Hz to 12 17 0...

Page 386: ...g the motors FWD REV FWD REV Fig 5 3 Keypad Stopped Fig 5 4 Keypad Running Next press the RUN key see Fig 5 4 The motor should now be operating at low speed running in forward clockwise direction The parameter code 12 17 shown at the bottom left corner of the screen will change from 000 00Hz to 005 00Hz Next press STOP key to stop the motor If the motor rotation is incorrect power down the inverte...

Page 387: ...r 00 05 After power up press the DSP FUN key Select 00 Basic Fun Press READ ENTER key Select parameter 05 with the UP DOWN and keys and press the READ ENTER key In the parameter list move cursor to 00 05 with the UP DOWN keys and press READ ENTER key to select 00 05 Main Frequency Command Source Selection Range 0 Keypad 1 External control analog 2 Terminal UP DOWN 3 Communication control 4 Pulse i...

Page 388: ...F2 PI AO1 AO2 E Connect shield to control ground terminal 0 10 V Analog Input AI1 Common 0V GND Control Terminals User Terminals Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP Connect shield to control ground terminal 0 10 V Analog Input AI1 Common 0V GND Control Terminals User Terminals S S S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 24VG F1 F2 PO PI GND ...

Page 389: ...Terminals Connect shield to control ground terminal Potentiometer 1 5K Ohm 10V Common 0V GND Analog Input AI1 Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 PO PI GND AO1 AI1 AO2 AI2 E Control Terminals User Terminals Connect shield to control ground terminal Potentiometer 1 5K Ohm 10V Common 0V GND Analog Input ...

Page 390: ...g Input AI2 Common GND Control Terminals User Terminals SW2 I V Set switch SW2 to I Factory Default Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP Connect shield to control ground terminal 4 20 mA Analog Input AI2 Common 0V GND Control Terminals User Terminals S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 PO PI GND AO1 AI1 AO2 AI2 E SW2 I V Set switch SW2 to...

Page 391: ...a serial communication Default Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Frequency Reference Command Register Inver...

Page 392: ...ring hexadecimal 01 06 25 02 0B B8 24 44 To set the frequency reference to 30 00 a value of 3000 0BB8h has to be send to the inverter Frequency Reference Command 60 00 Hz Inverter Node Address 01 Command String hexadecimal 01 06 25 02 17 70 2D 12 To set the frequency reference to 60 00 a value of 6000 1770h has to be send to the inverter Note The last 2 bytes of the command strings consist of a CR...

Page 393: ...oise is encountered Example Pulse train input maximum 10 kHz set parameter 03 31 to 10000 when maximum frequency is set to 60 0Hz 03 30 Function setting of pulse input Range 0 Frequency command 1 PID feedback 2 PID target value 3 Reserved Function selects source for the pulse input 03 31 Scale of pulse input Range 50 32000 Hz Pulse input scaling 100 Maximum pulse frequency 03 32 Pulse input gain R...

Page 394: ... 10 V Setting 00 06 1 04 05 1 AI1 Analog Input 1 AI2 Analog Input 2 04 00 Setting Default 1 Dipswitch SW2 Default V 0 10V 0 10V 0 Set to V 0 10V 4 20mA 1 Set to I Terminal representation for 230V 1 2 HP 460V 1 3HP E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground terminal 0 10 V Analog Input AI1 Common 0V GND Control Terminals User T...

Page 395: ...4VG F1 F2 6 6Change Frequency Unit from Hz to rpm Enter the number of motor poles in 16 03 to change the display units from Hz to rpm 16 03 Display unit Range 0 Display unit is Hz Resolution is 0 01Hz 1 Display unit is Resolution is 0 01 2 39 Display unit rpm uses number of motor poles to calculate 40 9999 100 is XXXX with no decimals integer only 10001 19999 100 is XXX X with 1 decimal 20001 2999...

Page 396: ...ith the UP DOWN and keys and press the READ ENTER key In the parameter list move cursor to 00 01 with the UP DOWN keys and press READ ENTER key to select 00 02 Run Command Selection Range 0 Keypad control 1 External terminal control 2 Communication control 3 PLC 7 1 Run Stop from the Keypad 00 02 0 Default Setting Use the RUN key to run the drive in forward direction and the FWD REV key to change ...

Page 397: ...S7 F1 F2 PI AO1 AO2 E Start Stop Switch Maintained Connect shield to control ground terminal Forward Command FWD Common 24VG Control Terminals User Terminals Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 PO PI Start Stop Switch Maintained Connect shield to control ground terminal Forward Command FWD Common 24VG ...

Page 398: ...P E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S5 F1 F2 PI AO1 AO2 E START PUSH BUTTON Momentary STOP PUSH BUTTON Momentary Control Terminals User Terminals Reverse direction when closed S7 Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP S S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 F2 F2 PO PI GND AO1 AI1 AO2 AI2 E START PUSH BUTTON Momentary S...

Page 399: ...ault Communication Setting is Address 1 9600 Bits sec 1 Start Bit 1 Stop Bit and No Parity The serial communication link function uses RS485 Modbus RTU protocol and allows for 1 Monitoring data monitoring function data check 2 Frequency setting 3 Operation command FWD REV and other commands for digital input 4 Write function data Command Register Inverter Command Register 2501 Hexadecimal Bit 0 Ru...

Page 400: ...mmand Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 03 93 07 Stop Command Inverter Node Address 01 Command String hexadecimal 01 06 25 01 00 00 D3 06 Note The last 2 bytes of the command strings consist of a CRC16 checksum please refer to section 4 5 of the instruction manual for additional information ...

Page 401: ... 600 00 kW 1HP 0 746 kW To set parameter 02 05 After power up press the DSP FUN key Select 02 Motor Parameter Press READ ENTER key Select parameter 01 with the UP DOWN and keys and press the READ ENTER key Default values vary based on the inverter model 02 01 Rated current of motor 1 The motor rated current is set at the factory based on the inverter model Enter the motor rated current from the mo...

Page 402: ...00 15 After power up press the DSP FUN key Select 00 Basic Fun Press READ ENTER key Select parameter 14 or 15 with the UP DOWN and keys and press the READ ENTER key Acceleration and deceleration times are represented by the three most significant high order digits Set acceleration and deceleration times with respect to maximum frequency The relationship between the set frequency value and accelera...

Page 403: ... Select 01 V F Pattern Press READ ENTER key Select parameter 10 with the UP DOWN and keys and press the READ ENTER key Increase value when The wiring between the inverter and the motor very too long The motor size is smaller than the inverter size Note Gradually increase the torque compensation value and make sure the output current does not exceed inverter rated current Reduce value when Experien...

Page 404: ... 11 19 to 11 24 After power up press the DSP FUN key Select 11 Auxiliary Function Group Press READ ENTER key Select parameter 19 to 24 with the UP DOWN and keys and press the READ ENTER key 1 To enable automatic energy saving function set 11 19 to 1 2 Filter time of automatic energy saving 11 20 3 Commissioning parameter of energy saving 11 21 to 11 22 In AES mode the optimum voltage value is calc...

Page 405: ...gy saving Sets the automatic energy saving output power detection level 11 24 Coefficient of automatic energy saving The coefficient is used to tune the automatic energy saving Adjust the coefficient while running the inverter on light load while monitoring the output power A lower setting means lower output voltage Notes If the coefficient is set to low the motor may stall Coefficient default val...

Page 406: ... set for input terminal S5 03 04 14 Terminal representation for 230V 1 2 HP 460V 1 3HP E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Emergency Stop Switch Connect shield to control ground terminal Emergency Stop Common 24VG Control Terminals User Terminals Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP Emergency Stop Switch Conn...

Page 407: ...resentation for 230V 1 2 HP 460V 1 3HP E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S7 F1 F2 PI AO1 AO2 E Jog Reverse Switch Connect shield to control ground terminal Common 24VG Control Terminals User Terminals Jog Forward Switch S5 Terminal representation for 230V 3 150 HP 460V 5 425HP 575V 1 10HP 690V 15 270HP Jog Reverse Switch Connect shield to control ground terminal Common 24VG ...

Page 408: ... multi function digital input functions to 50 USP Startup Power Supply Run Command Fault Alarm Fault Reset USP Command Output Frequency t t t t t t USP active on power up USP warning clears when run command is removed USP not active when fault is reset the inverter restarts automatically When run command is off at power up and USP is active the inverter starts normally Unattended Startup Protectio...

Page 409: ...as for AO2 Adjust the bias so that the analog output 0V 4mA matches 0 of the selected analog output signal 04 11 for AO1 and 04 16 for AO2 Example Analog Output 1 Wiring Terminal representation for 230V 1 2 HP 460V 1 3HP E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground terminal Common GND Control Terminals User Terminals S5 Analog Outp...

Page 410: ...erved 17 q axis voltage 18 d axis voltage 19 Reserved 20 Reserved 21 PID input 22 PID output 23 PID target value 24 PID feedback value 25 Output frequency of the soft starter 26 PG feedback 27 PG compensation amount 28 Communication Control When 04 19 0 AO2 is 0 10V and SW6 on the control board set to V AO2 output signal type is voltage When 04 19 1 AO2 is 4 20mAV and SW6 on the control board set ...

Page 411: ... 100 0 100 0 04 16 AO2 function Setting Range See parameter 04 11 04 17 AO2 gain value Range 0 0 1000 0 04 18 AO2 bias voltage value Range 100 0 100 0 Monitor Signal 100 0 Analog Output Signal 10V or 20mA Gain 20mA 10V 10V 10V Gain 4mA 0V Bias Bias Analog output level adjustment ...

Page 412: ... speed 1 1 10 09 10 24 10 03 xx0xb 10 03 xx1xb Bias PID output gam PID Output 200 Limit 10 03 1 2 5 6 10 03 3 4 7 8 10 25 0 10 25 1 109 109 109 PID 0N Frequency Reference Fref PID OFF 10 04 10 07 10 05 10 06 10 10 Target Value Feedback Value Feedback Gain 10 03 x0xxb 10 03 x1xxb D PID Input Deviation P I D 100 100 10 14 I Limit Integral Reset using Multi function Digital Input 10 03 1 3 5 7 10 03 ...

Page 413: ...ty of the total system Slowing the system down too much may be unsatisfactory for the process The end result is that these two parameters in conjunction with the acceleration 00 14 and deceleration 00 15 times are adjusted to achieve optimum performance for a particular application For typical fan and pump applications a Proportional Gain 10 05 of 2 0 and an Integral Time 10 06 of 5 0 sec is recom...

Page 414: ...press the READ ENTER key Important To use the PID function parameter 00 05 Main Frequency Command Source Selection has to be set to 5 for PID reference 9 2 Connect Transducer Feedback Signal 10 01 The PID function in the inverter Depending on the type of feedback transducer used the inverter can be setup for either 0 10V or a 4 20mA feedback transducer Feedback Signal 4 20mA 10 01 2 SW2 I Terminal...

Page 415: ...V GND 10V GND DO1 DOG S2 S4 S6 S8 24VG F1 F2 PO PI GND AO1 AI1 AO2 AI2 E SW2 I V Set switch SW2 to I Factory Default Feedback Signal 0 10V 10 01 1 SW2 V Terminal representation for 230V 1 2 HP 460V 1 3HP E DO2 24VG S2 S4 S6 S8 24V 10V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E Connect shield to control ground terminal 0 10V Analog Input AI2 Common GND Control Terminals User Terminals SW2 I...

Page 416: ...Common 0V GND Control Terminals User Terminals S S S1 S3 S5 S7 24V 10V GND 10V GND DO1 DOG S2 S4 S6 S8 24VG F1 F2 PO PI GND AO1 AI1 AO2 AI2 E SW2 I V Set switch SW2 to V 9 3 Engineering Units The PID setpoint scaling can be selected with parameter 16 03 and 16 04 Example 0 200 0 PSI Setpoint set 16 03 to 12000 1 decimal range 0 200 and 16 04 to 2 PSI ...

Page 417: ...e PID wake up frequency 10 19 for the time specified in the PID wake up delay time 10 20 10 29 0 PID Sleep function is disabled 10 29 1 PID sleep operation is based on parameters of 10 17 and 10 18 10 29 2 PID sleep mode is enabled by multi function digital input Refer to figure 4 4 83 a and b for PID sleep wakeup operation PID Target Value Feedback Value PID OFF PID ON f Soft Start Output Frequen...

Page 418: ... again When a fault occurs the fault message is stored in the fault history see group 12 parameters Table 10 2 1 Fault information and possible solutions LED display Description Cause Possible solutions OC over current The inverter output current exceeds the overcurrent level 200 of the inverter rated current Acceleration Deceleration time is too short Contactor at the inverter output side A speci...

Page 419: ...us voltage feedback signal value not incorrect Check the input voltage Check input wiring Increase acceleration time Check power source Replace pre charge contactor Replace control board or complete inverter IPL input phase loss Phase loss at the input side of the inverter or input voltage imbalance active when 08 09 1 enabled Wiring loose in inverter input terminal Momentary power loss Input volt...

Page 420: ...oad check and operation duty cycle UT Under torque detection Inverter output torque is lower than 08 19 under torque detection level for the time specified in 08 20 Parameter 08 18 0 to activate Sudden drop in load Belt break Check under torque detection parameters 08 19 08 20 Check load application Run Switch for Motor1 Motor2 Switch for Motor1 Motor2 in running time Motor 1 Motor 2 input activat...

Page 421: ...sure brake is released Check PG wiring Check PG parameters 20 23 20 24 Increase Acceleration deceleration time CE communicati on error No Modbus communication received in for the time specified in 09 06 communication error detection time Active when 09 07 0 to 2 Connection lost or wire broken Host stopped communicating Check connection Check host computer software FB PID feedback loss PID feedback...

Page 422: ... when 03 02 25 and Inverter external fault selection 08 24 0 or 1 EF4 External fault S4 External fault Terminal S4 Active when 03 03 25 and Inverter external fault selection 08 24 0 or 1 EF5 External fault S5 External fault Terminal S5 Active when 03 04 25 and Inverter external fault selection 08 24 0 or 1 EF6 External fault S6 External fault Terminal S6 Active when 03 05 25 and Inverter external ...

Page 423: ...verter output Replace inverter CF00 Operator Communication Error LCD keypad communication error LCD keypad and inverter are unable to initiate communication at power up Error occurs after 5 sec Disconnect the LCD keypad and reconnect Replace control board LCD display only CF01 Operator Communication Error 2 LCD keypad communication error LCD keypad and inverter are unable to communicate for more t...

Page 424: ...lass if input voltage 01 14 is set lower than 400V the OV detection value will is decreased to 700Vdc Deceleration time set too short resulting in regenerative energy flowing back from motor to the inverter The inverter input voltage is too high Use of power factor correction capacitors Excessive braking load Braking transistor or resistor defective Speed search parameters set incorrectly Increase...

Page 425: ...ion Inverter output torque is lower than 08 19 under torque detection level for the time specified in 08 20 Parameter 08 18 0 to activate Sudden drop in load Belt break Check under torque detection parameters 08 19 08 20 Check load application bb1 flash External baseblock External base block Terminal S1 Multifunction digital input external baseblock active Multi function input function set incorre...

Page 426: ...ck Terminal S5 Multifunction digital input external baseblock active Multi function input function set incorrectly Check wiring bb6 flash External baseblock External base block Terminal S6 bb7 flash External baseblock External base block Terminal S7 bb8 flash External baseblock External base block Terminal S8 ...

Page 427: ...n 20 24 PG deviation time Active when parameter 20 22 0 or 1 This fault is active V F PG and SV control mode 00 00 1 or 3 or 4 Load too heavy Mechanical brake active preventing motor from turning PG wiring error PG parameters group 20 set incorrectly Acceleration deceleration time set to short Check load Make sure brake is released Check PG wiring Check PG parameters 20 23 20 24 Increase Accelerat...

Page 428: ... duty cycle operation CLB over current protection level B Inverter current reaches the current protection level B Inverter current too high Load too heavy Check load and duty cycle operation ADL current feedback protection level Inverter current reaches the current feedback protection level Inverter current too high Load too heavy Check load and duty cycle operation Retry flash retry Automatic res...

Page 429: ... flash External fault S3 External fault Terminal S3 Active when 03 02 25 and Inverter external fault selection 08 24 2 EF4 flash External fault S4 External fault Terminal S4 Active when 03 03 25 and Inverter external fault selection 08 24 2 EF5 flash External fault S5 External fault Terminal S5 Active when 03 04 25 and Inverter external fault selection 08 24 2 EF6 flash External fault S6 External ...

Page 430: ...2 Digital input terminal error Multi function input setting error Multi function digital input terminals 03 00 to 03 07 are set to the same function not including ext fault and not used or UP DOWN commands are not set at the same time they must be used together UP DOWN commands 08 and 09 and ACC DEC commands 11 are set at the same time Speed search 1 19 maximum frequency and Speed search 2 34 from...

Page 431: ...dback loss detection level for the time specified in 10 13 Feedback loss detection time Active when parameter 10 11 1 Feedback signal wire broken Feedback sensor broken Check feedback wiring Replace feedback sensor USP flash Unattended Start Protection Unattended Start Protection USP is enabled enabled at power up USP at power up activated by multi function digital input is enabled The inverter wi...

Page 432: ...der signal Check encoder wiring 17 07 PG pulse number setting is not corresponding to the encoder Replace the encoder Wrong running direction Error Running direction is different from 11 00 Check the command among 11 00 jog and DI control to see if any difference Revise the command among 11 00 jog and DI control to see if any difference ...

Page 433: ...ed within the specified time Auto tuning results fall outside parameter setting range Motor rated current exceeded Motor was disconnected Check the motor tuning data 17 00 to 17 09 Check motor connection Disconnect motor load Check inverter current detection circuit and DCCTs Check motor installation 03 Motor leakage inductance tuning error 04 Motor rotor resistance R2 tuning error 05 Motor mutual...

Page 434: ...abnormality during magnetic pole alignment Check for active protection functions preventing auto tuning 04 Timeout during magnetic pole alignment during rotational auto tune Motor cannot rotate Check motor Check motor wiring Check brake released 05 Circuit tuning time out System abnormality during circuit tuning Check for active protection functions preventing auto tuning 06 Encoder error PG feedb...

Page 435: ... 28 60 1 119 17Ω 1000W 2 1 5 JNBR 150W100 150W 100Ω 1 150W 100Ω 251 28 60 1 119 17Ω 1000W 3 2 2 JNBR 260W70 260W 70Ω 1 260W 70Ω 274 40 78 1 115 17Ω 1000W 230V 1 3Ф 5 3 7 JNBR 390W40 390W 40Ω 1 390W 40Ω 395 40 78 1 119 17Ω 1000W 7 5 5 5 JNBR 520W30 520W 30Ω 1 520W 30Ω 400 50 100 1 108 17Ω 1000W 10 7 5 JNBR 780W20 780W 20Ω 1 780W 20Ω 400 50 100 1 119 11Ω 1500W 15 11 JNBR 2R4KW13R6 2400W 13 6Ω 1 1200...

Page 436: ...1 28 60 1 119 120Ω 600W 3 2 2 JNBR 260W250 260W 250Ω 1 260W 250Ω 274 40 78 1 126 100Ω 680W 5 3 7 JNBR 400W150 400W 150Ω 1 400W 150Ω 395 40 78 1 126 60Ω 1200W 7 5 5 5 JNBR 600W130 600W 130Ω 1 600W 130Ω 470 50 100 1 102 43Ω 1600W 10 7 5 JNBR 800W100 800W 100Ω 1 800W 100Ω 535 60 110 1 99 43Ω 1600W 15 11 JNBR 1R6KW50 1600W 50Ω 1 1600W 50Ω 615 60 110 1 126 43Ω 1600W 20 15 JNBR 1R5KW40 1500W 40Ω 1 1500W...

Page 437: ...Ω 615 60 110 32 105 19 Ω 360W 425 315 JNTBU 430 9 JNBR 6KW20 6000W 20Ω 9 1500W 20Ω 615 60 110 36 104 19 Ω 360W Inverter Braking unit Braking resistor Braking torque Peak Continues 10 ED Minimum Resistance 1 Input Voltage HP KW Model Qty Req Part Number Resistor specification Qty Req set Spec for one Resistor and dimensions L W H mm Qty Req pcs Ω W 575V 3Ф 1 0 75 150W 1400Ω 1 1 120 130Ω 1600W 2 1 5...

Page 438: ... 10 3 30 14 7 17 9 A510 2003 C U 3 4 2 11 12 11 7 12 8 50 20 3 22 1 A510 2005 C3 U 5 6 7 17 5 22 18 7 22 3 50 X A510 2008 C3 U 7 5 9 5 25 30 26 3 31 6 63 X A510 2010 C3 U 10 12 6 33 42 34 5 41 7 100 X A510 2015 C3 U 15 17 9 47 56 51 1 60 9 120 X A510 2020 C3 U 20 22 9 60 69 65 2 75 150 X A510 2025 C3 U 25 28 6 73 80 79 4 85 9 200 X A510 2030 C3 U 30 32 4 85 110 92 4 119 6 250 X A510 2040 C3 U 40 4...

Page 439: ...A510 4025 C3 F U 25 29 7 39 44 42 4 47 8 100 A510 4030 C3 F U 30 34 3 45 58 48 9 58 7 120 A510 4040 C3 F U 40 45 7 60 73 65 2 78 3 150 A510 4050 C3 F U 50 57 2 75 88 81 5 95 7 200 A510 4060 C3 F U 60 69 3 91 103 98 9 112 250 A510 4075 C3 U 75 85 4 118 145 130 159 300 A510 4100 C3 U 100 114 150 168 159 181 400 A510 4125 C3 U 125 137 180 208 181 229 500 A510 4150 C3 U 150 165 216 250 229 275 600 A51...

Page 440: ...40 A510 6030 C3 U 30 32 3 27 34 27 34 50 A510 6040 C3 U 40 40 34 42 34 42 80 A510 6050 C3 U 50 50 2 42 52 42 52 80 A510 6060 C3 U 60 64 5 54 62 54 62 100 A510 6075 C3 U 75 74 1 62 80 62 80 125 A510 6100 C3 U 100 103 86 99 86 99 150 A510 6125 C3 U 125 118 99 125 99 125 200 A510 6150 C3 U 150 156 131 147 131 147 250 A510 6175 C3 U 175 175 147 163 147 163 300 A510 6215 C3 U 215 194 163 212 163 212 30...

Page 441: ...n collector speed feedback card JN5 PG O terminal specification Terminal Name Description VCC Power supply for encoder 12V or 5V 5 200mA Maximum 12V or 5V input voltage selected by the Switch Jumper Can t use both 12V and 5V at the same time GND 0V Common Terminal A A B B Z Z Encoder input signal two phase input is required for correct divider ratio output Open collector input type AO AO BO BO ZO ...

Page 442: ... voltage selected by the Switch Jumper Can t use both 12V and 5V at the same time GND 0V Common Terminal A A B B Z Z Encoder input signal A correct divider ratio output requires a two phase input Line driver input type RS 422 level input AO AO BO BO ZO ZO A B phase divider ratio output z phase output monitor Line driver output type RS 422 level output E Grounding terminal JN5 PG L block diagram ...

Page 443: ...ly for encoder 5V 5 200mA Maximum GND 0V Common Terminal A A B B Z Z U U V V Z Z Encoder input signal A correct divider ratio output requires a two phase input Line driver input type RS 422 level input AO AO BO BO ZO ZO A B phase divider ratio output z phase output monitor Line driver output type RS 422 level output E Grounding terminal JN5 PG PM block diagram ...

Page 444: ...ication Terminal Name Description R R Excitation signal to Resolver 7Vrms 10KHz S1 S3 COS signals from Resolver S2 S4 SIN signals from Resolver a a b b z z A B Z pulse Monitor signal output Line driver output Type RS 422 level E Grounding terminal Resolver R1 R2 S1 S3 S2 S4 JN5 PG PMR a a b b z z ...

Page 445: ...2 V W IM U R1A R1B R1 C Multi function terminal output 250V AC below 1A 30V DC below 1A DO1 DO G DO2 Mult function output 1 2 OPEN COLLECTOR 48V 50mA Run Consistent frequency A510S Analog operator JNEP 16 A S1 S6 a Appearance b Wiring B Blank cover and keypad extension cable When used for remote control purposes the keypad can be removed and remotely connected with an extension cable Extension cab...

Page 446: ...py unit is used to copy an inverter parameter setup to another inverter The copy unit saves time in applications with multiple inverters requiring the same parameter setup 8 5 0 6 2 0 1 4 2 Copy Unit JN5 CU dimensions and appearance Name Model Specification Blank cover JN5 OP A03 Blank cover Name Model Specification LED digital operator wire JN5 CB 01M 1m 3 3ft JN5 CB 02M 2m 6 6ft JN5 CB 03M 3m 10...

Page 447: ...an be installed for both sides of the inverter to avoid objects from entering the inverter Frame Model 1 JN5 CR A01 2 JN5 CR A02 4 JN5 CR A04 Appearance of protective cover Installation of protective cover Appearance of installed protective cover ...

Page 448: ...or 120 Ohm E E E RX TX GND PC PLC RS232 SW4 Wiring diagram RS485 Modbus RTU Network Notes A PC PLC controller with a built in RS 485 interface can be connected directly to the RS 485 network Use a RS232 to RS485 converter to connect a PC PLC with a built in RS 232 interface A maximum of 31 inverters can be connected to the network Terminating resistors of 120 ohm must be installed at both end of t...

Page 449: ...5 4 3 2 1 TB1 3 2 1 3 2 1 3 2 1 TB2 TB2 TB2 24V JN5 CM PDP JN5 CM PDP JN5 CM PDP Wiring diagram Profibus DP Network Notes Requires a Profibus DP option card JN5 CM PDP for each inverter Requires 24Vdc power supply Size power supply based on the number of inverters on the network A maximum of 31 inverters can be connected to the network Terminating resistors of 220 ohm must be installed at both end...

Page 450: ...t in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at least the amount of time specified on the inverter before touching any components Do not allow unqualified personnel to perform work on the inverter Failure to comply could result in deat...

Page 451: ...d circuit boards Failure to comply may result in ESD damage to the inverter circuitry Never connect or disconnect the motor from the inverter while the inverter is outputting voltage Improper equipment sequencing could result in damage to the inverter Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded...

Page 452: ...t to receive UL certification all components inside that product must also receive UL certification UL Standards Compliance This inverter is tested in accordance with UL standard UL508C and complies with UL requirements To ensure continued compliance when using this inverter in combination with other equipment meet the following conditions Installation Area Do not install the inverter to an area g...

Page 453: ...inals made by NICHIFU for the insulation cap The table below matches inverter models with crimp terminals and insulation caps Orders can be placed with a TECO representative or directly with the TECO sales department Closed Loop Crimp Terminal Size Type 1 During installation all conduit hole plugs shall be removed and all conduit holes shall be used Note Contact TECO for inverter ratings 2125 2150...

Page 454: ...utput field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors rated 75 C are to be used Inverter Short Circuit Rating This inverter has undergone the UL short circuit test which certifies that during a short circuit in the power ...

Page 455: ...priate value to enable motor overload protection The internal motor overload protection is UL listed and in accordance with the NEC and CEC 02 01 Motor Rated Current Setting Range Model Dependent Factory Default Model Dependent The motor rated current parameter 02 01 protects the motor and allows for proper vector control when using open loop vector or flux vector control methods 00 00 2 or 3 The ...

Page 456: ...two or more motors are connected to a single inverter Use an alternative method to provide separate overload protection for each motor such as connecting a thermal overload relay to 1he power line of each motor 08 05 1 B The motor overload protection function should be set to hot start protection characteristic curve when the power supply is turned on and off frequently because the thermal values ...

Page 457: ...us operation after overload protection 08 06 0 When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad Press RESET button on the keypad or activate the reset function through the multi function inputs to reset the OL1 fault 08 06 1 When the inverter detects a motor overload the inverter will continue running and the OL1 alarm ...

Page 458: ...B 9 UL Additional Data Closed Loop Crimp Terminal Size Type 1 During installation all conduit hole plugs shall be removed and all conduit holes shall be used Recommended Input Fuse Selection ...

Page 459: ... g h o u s eMo t o r C o mp a n y 5 1 0 0N I H 3 5 R o u n dR o c k T e x a s 7 8 6 8 1 1 8 0 0 2 7 9 4 0 0 7 www t e c o w e s t i n g h o u s e c o m V e r 0 1 2 0 1 6 1 1 D i s t r i b u t o r A 5 1 0 I N V E R T E R ...

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