Nussbaum BT 610, Operating Instructions Manual

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1 689 979 924N 26.11.07 3
Contents: Page
1. Considerations for use 50
2. Safety instructions 51
2.1 Safety notes for the users 51
2.2 Handling of dangerous substances 52
2.3 Safety notes for the operator/owner 52
3. Description of devices 53
3.1 Remote control (option) 54
3.2 Roller set 55
4. Short instruction: Test with manual evaluation 56
4.1 Short instruction: Truck brake test with manual evaluati-
on
56
5. Short instruction: Test with automatical evaluation
and documentation output
57
5.1 Short instruction: Brake test on passenger car/truck with
automatical evaluation and documentation output
57
6. Functional description 58
7. Test preparation 59
7.1 Test stand preparation 59
7.2 Vehicle preparation 60
7.3 Display options on the 14-digit LCD display (optional
extra)
60
7.4 Wheel suspension test 62
7.5 Wheel running test 64
8. Measuring options 66
8.1 Automatic mode („Automatik“) 66
8.2 Manual mode („Hand“) 66
8.3 Brake test sequence 66
9. Inputs necessary for evaluation and documentation
by the test stand
69
9.1 Entry of permissible total vehicle weight 70
9.2 Entry of calculation pressure (entire vehicle) 70
9.3 Entry of calculation pressure for each axle 70
9.4 Distinguishing between towing vehicle/trailer 70
9.5 Allocation of the AUBS to the SBS and/or the PBS 70
9.6 Change-over of pressure display 70
10. Test sequence examples 71
10.1 Test sequence for passenger car 71
10.2 Test sequence for truck 72
10.3 Log diagrams of pressure measuring points 75
11. Operation with weighing device in the roller set
(optional extra)
77
11.1 Application 77
11.2 Test sequence 77
12. Function for uncontrolled left-hand, right-hand
running
(optional function)
77
12.1 Application 77
12.2 Function for uncontrolled left-hand/right-hand running 78
13. Radio pressure sensors basic kit 1 987 009 C1RN 78
13.1 Description of the measuring system - radio pressure
sensors basic kit
78
14. Glossary (explanation of technical terms,
abbreviations and formula symbols)
82
15. Error messages 83
15.1 Error in general 83
15.2 Error weighing system 84
15.3 Error inductive sensor 84
15.4 Error pedal force measuring gauge 85
15.5 Error radio sensors 85
15.6 Error pressure sensors cable version 85
15.7 Error wheel tester 85
15.8 Error wheel suspension tester 86
15.9 Error on the PCB 86
15.10 Operator error 87
15.11 Error brake force sensor 87
16. Maintenance 88
17. Spare and wear parts 89
18. Specifications 90
18.1 BT 610 90
18.2 BT 612 90
18.3 BT 640 / BT 640 MB 91
18.4 BT 642 91
18.5 Roller set for BT 6xx 92
18.6 Weighing device 92
18.7 Radio pressure sensor 92
18.8 Sound power level according to DIN 45635 93
18.9 Electromagnetic compatibility (EMC) 93
19. Optional extras 93
20. Installation and commissioning 93
21. Warranty 93