8. PISTON/CYLINDER
SERVICE INFORMATION
8-1
INVESTIGATION OF FAULTS
8-2
DISMANTLING THE CYLINDER
8-3
DISMANTLING THE PISTON
8-4
INSTALLING THE PISTON
8-6
INSTALLING THE CYLINDER
8-8
CBX250
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•Before services of repair in the cylinder / piston remove the engine.
•Be careful not to damage the cylinder wall and the piston.
•When using a screwdriver to remove the cylinder, be careful not to damage the contact surfaces.
•To remove the piston clean the deposits of carbon and mud in the upper part of the cylinder. .
•During the disassembly, identify and save each piece removed after reinstallation in its original position.
SPECIFICATIONS
Unit: mm
Item
Value
Service Limit
Cylinder
D.I.
73,000 – 73,010
73,11
Ovalización
—
0,05
Conicidad
—
0,05
Alabeo
—
0,05
Piston, cotter pin,
Mark of leadership of piston
Marca “IN” oriented toward the
—
and piston
side of intake
rings
D.E. of the piston
72,950 – 72,970
72,87
Measuring Point of D. E. piston
16 mm From the bottom
—
D. I. the hole in the cotter pin
17,002 – 17,008
17,05
D. E. of cotter pin
16,994 – 17,000
16,97
D. I. the foot of the crank
17,016 – 17,034
17,06
Slack between the cylinder and the piston
0,030 – 0,060
0,23
Slack between the piston and the cotter pin
0,002 – 0,014
0,07
Slack between the crank and the cotter pin
0,016 – 0,040
0,09
Slack between the rings and
Superior
0,015 – 0,050
0,12
the slot
Secondary
0,015 – 0,050
0,12
Opening of the extremities
Superior
0,15 – 0,30
0,30
of the rings
Secondary
0,30 – 0,45
0,45
Anel oil
ring (side
)
0,20 – 0,70
0,86
Marca de direction del
Superior/
Mark oriented toward top
—
Ring del piston
Secondary
Summary of Contents for 2010 CBF 250
Page 1: ...WORKSHOP MANUAL...
Page 33: ...Chassis FAIRING EXHAUST SYSTEM 2 6 CBX250 NOTES...
Page 58: ...MAINTENANCE CBX250 NOTES...
Page 60: ...4 0 LUBRICATION SYSTEM CBX250 DIAGRAM OF LUBRICATION SYSTEM...
Page 70: ...5 0 FUEL SYSTEM CBX250...
Page 92: ...DISMANTLING AND INSTALLING THE ENGINE CBX250 NOTES...
Page 118: ...8 0 PISTON CYLINDER CBX250...
Page 126: ...PISTON CYLINDER CBX250 NOTES...
Page 128: ...9 0 CLUTCH GEAR SELECTOR CBX250 108 N m 10 8 kg m 12 N m 1 2 kg m 108 N m 10 8 kg m...
Page 142: ...10 0 ALTERNATOR CBX250 103 N m 10 3 kg m...
Page 152: ...11 0 TRANSMISSION CBX250...
Page 166: ...12 0 CRANKSHAFT FLYWHEEL CBX250...
Page 200: ...FRONT WHEEL SUSPENSION STEERING CBX250 NOTES...
Page 222: ...REAR WHEEL BRAKE SUSPENSION CBX250 NOTES...
Page 246: ...BATTERY CHARGING SYSTEM CBX250 NOTES...
Page 256: ...IGNITION SYSTEM CBX250 NOTES...
Page 270: ...ELECTRIC STARTING SYSTEM CBX250 NOTES...