Excelsior-HENDERSON HCX 1999, Service Handbook

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ENGINE REMOVAL/INSTALLATION
6999-0003 7/15/99
5-7
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2. Slide the engine lift fixture rods under the exhaust ports
from the right side of the engine.
Tool: Engine lift fixture EH-6999-0101
Notice
Make sure the engine lift fixture is securely installed on
the engine lift.
3. Raise the engine so it just clears the lower frame rail, and
move the engine hoist, lift fixture, and engine assembly in to
the motorcycle.
1. LIFT FIXTURE
4. Tip the engine so the bottom of the engine case swings
to the right side of the motorcycle, and the top of the cylinders
swing to the left side of the motorcycle.
5. Swing the front of the engine into the frame.
6. Swing the rear of the engine into the frame, and lower the
engine onto a jack or another sutible support.
Notice
Make sure the drive belt is not pinched behind the engine
during engine installation.
7. Remove the engine lift fixture.
Install Motor Mounts and Regulator
8. Install one of the rear engine mount cups, and spacers
on either side of the chassis. Install the engine mount shaft
partially into the mounting hole. Make sure the notch on the
engine mount cup is aligned with the tab on the frame.
Notice
The larger rear engine mount spacer is installed on the
right side engine mount.
1. MOUNT CUP NOTCH
2. LARGE SPACER 3. ENGINE MOUNT SHAFT
4. FRAME TAB
2. Install the rear engine mount cup and small spacer, on the
opposite side of the chassis.
3. Push the engine mount shaft all the way through the
engine mounting hole. Make sure the notch on the engine
mount cup is aligned with the tab on the frame.
4. Install the mounting shaft cap screw and washer. Do not
tighten the engine mount shaft cap screws.
1. MOUNT CUP NOTCH
2. SMALL SPACER 3. FRAME NOTCH
4. WASHER AND CAP
SCREW