Introduction
Inspection and Maintenance
I–4
Combustion Inspection
A brief shutdown inspection is required to change out fuel nozzles and to check the combustion lin-
ers transition pieces and crossfire tubes. These parts require the most frequent attention, as contin-
ued operation with a deteriorated combustion system can result in much shortened life of the down-
stream parts, such as turbine nozzles and buckets. It is also inherent in the gas turbine design that
these parts are the first to require repair or replacement. Therefore, the importance of this inspection
in the maintenance program must be emphasized.
Figure 1-5 shows these components in relationship to one another.
A visual inspection of the leading edge of the first-stage turbine nozzle partitions and buckets should
be made during the combustion inspection to note any wear or deterioration of these parts. This in-
spection will help to establish the schedule for the Hot Gas Path inspection.
The combustion liners, transition pieces, crossfire tubes, and fuel nozzles should be removed and
replaced with new or repaired liners, transition pieces, crossfire tubes and new or cleaned fuel
nozzles. This procedure reduces downtime to a minimum and the removed liners, transition pieces,
crossfire tubes, and fuel nozzles can be cleaned, inspected and repaired later when it is more conve-
nient.
After the combustion inspection is completed and the turbine has been returned to service, the re-
moved liners, and transition pieces can be bench inspected and repaired if necessary, by competent
service personnel, or off-site at a qualified service facility. Off-site cleaning inspection, and repair
of the liners and transition pieces is recommended, since this activity can best be performed where
specialized equipment and fixtures are available.
The removed fuel nozzles can be cleaned and calibrated on site. Fuel nozzles should be stored in
sets for use at the next inspection.
Hot Gas Path Inspection
The Hot Gas Path inspection includes the Combustion Inspection just described and, in addition,
a detailed inspection of the turbine nozzles and turbine buckets. To perform this inspection, the top
half of the turbine case (shell), and the first-stage nozzle must be removed. The second-stage nozzle,
the third-stage nozzle, and the turbine buckets will be inspected visually while still in place in the
unit. A complete set of turbine clearances should also be taken during any inspection of the hot gas
path. Figure 1-5 shows the components involved in the hot gas path inspection.
As with the combustion inspection, it is recommended that replacement combustion liners, fuel
nozzles and transition pieces be available for installation at the conclusion of the visual inspection.
The removed parts can then be inspected at a qualified service facility and returned to stock for use
during the next inspection. It is also recommended that the Hot Gas Path inspection be conducted
under the technical direction of the GE Company Field Service Representative for accurate analysis
of inspection data and most effective use of outage time.
Содержание MS6001B
Страница 2: ...Gas Turbine Inspection and Maintenance GEK 107048 I 2 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 4: ...Inspection and Maintenance Note THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 12: ...Inspection and Maintenance Notes Cautions and Warnings viii THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 13: ...INSERT TAB INTRODUCTION ...
Страница 14: ......
Страница 25: ...INSERT TAB STANDARD PRACTICES ...
Страница 26: ......
Страница 57: ...Standard Practices Inspection and Maintenance GEK 107048 SP 31 Figure 2 26 Rail Fabrication Hoist ...
Страница 58: ...Inspection and Maintenance GEK 107048 Standard Practices SP 32 Figure 2 27 Pulley Nozzle Segments ...
Страница 59: ...Standard Practices Inspection and Maintenance GEK 107048 SP 33 Figure 2 28 Typical Borescope Kit ...
Страница 60: ...Inspection and Maintenance GEK 107048 Standard Practices SP 34 Figure 2 29 Rail Channel Trolley ...
Страница 61: ...Standard Practices Inspection and Maintenance GEK 107048 SP 35 Figure 2 30 Lifting Beam Inlet Silencer ...
Страница 62: ...Inspection and Maintenance GEK 107048 Standard Practices SP 36 Figure 2 31 Lifting Beam Inlet Transition ...
Страница 63: ...Standard Practices Inspection and Maintenance GEK 107048 SP 37 Figure 2 32 Lifting Beam Inlet Elbow ...
Страница 66: ...Inspection and Maintenance GEK 107048 Standard Practices SP 40 Figure 2 38 Tubing Insert and Male Connector ...
Страница 86: ...Inspection and Maintenance GEK 107048 Standard Practices SP 60 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 87: ...INSERT TAB AUXILIARY CONTROLS SYSTEMS MAINTENANCE ...
Страница 88: ......
Страница 90: ...Auxiliary and Controls Systems Maintenance Inspection and Maintenance THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 104: ...Auxiliary and Controls Systems Maintenance Inspection and Maintenance ACSM 14 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 106: ...Inspection and Maintenance Procedures Inspection and Maintenance I 2 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 132: ...Inspection and Maintenance Procedures Inspection and Maintenance IMP 26 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 133: ...INSERT TAB SCHEDULED TURBINE MAINTENACE ...
Страница 134: ......
Страница 153: ...Scheduled Turbine Maintenance Inspection and Maintenance GEK 107048 STM 19 Figure 4 2 Borescope Light Supply ...
Страница 156: ...Inspection and Maintenance GEK 107048 Scheduled Turbine Maintenance STM 22 Figure 4 5 TV Monitor Presentation ...
Страница 157: ...INSERT TAB COMBUSTION INSPECTION ...
Страница 158: ......
Страница 160: ...Inspection and Maintenance GEK 107048 Combustion Inspection 2 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 239: ...INSERT TAB HOT GAS PATH INSPECTION ...
Страница 240: ......
Страница 242: ...Inspection and Maintenance GEK 107048 Hot Gas Path Inspection 2 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 313: ...INSERT TAB MAJOR INSPECTION ...
Страница 314: ......
Страница 316: ...Inspection and Maintenance GEK 107048 Major Inspection 2 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 350: ...Inspection and Maintenance GEK 107048 Major Inspection Inspection Procedures MI I 8 THIS PAGE INTENTIONALLY LEFT BLANK ...
Страница 363: ...INSERT TAB MAINTENANCE FORMS ...
Страница 364: ......
Страница 370: ...Inspection and Maintenance GEK 107048 Maintenance Forms MF 6 THIS PAGE INTENTIONALLY LEFT BLANK ...