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Table of Contents

TopCal S CPC 300

Hauser

Maintenance

. . . . . . . . . . . . . . . . . . . . . .

119

7.1

Sensor cleaning and inspection . . . . . . . . . . . . . . 120
7.1.1

External cleaning of the sensor . . . . . . . . 120

7.1.2

Inspecting the sensor . . . . . . . . . . . . . . . 121

7.1.3

Maintenance of digital sensors . . . . . . . . 121

7.2

Manual calibration . . . . . . . . . . . . . . . . . . . . . . . 121

7.3

Maintenance of cables, connections and
power supply lines . . . . . . . . . . . . . . . . . . . . . . . 122

7.4

Maintenance of the process assembly . . . . . . . . . 122

7.5

Maintenance of the control unit CPG30 . . . . . . . 123

7.6

Maintenance of the CYR10 injector . . . . . . . . . . 123

Troubleshooting

. . . . . . . . . . . . . . . . . .

124

8.1

Troubleshooting instructions . . . . . . . . . . . . . . . 124
8.1.1

Error number list: Trouble-shooting
and configuration . . . . . . . . . . . . . . . . . 125

8.1.2

Process-specific errors . . . . . . . . . . . . . . . 129

8.1.3

Instrument-specific error . . . . . . . . . . . . 131

8.2

Response of outputs to errors . . . . . . . . . . . . . . . 132
8.2.1

Current output behaviour . . . . . . . . . . . . 132

8.2.2

Response of contacts to errors . . . . . . . . 132

8.2.3

Response of contacts to power failure . . . 133

8.2.4

Assembly behaviour . . . . . . . . . . . . . . . . 133

8.3

CPM153 spare parts . . . . . . . . . . . . . . . . . . . . . . 134

8.4

CPM153 Installation and removal of parts . . . . . . 135
8.4.1

Device view CPM153 . . . . . . . . . . . . . . 135

8.4.2

Codings . . . . . . . . . . . . . . . . . . . . . . . . . 136

8.5

CPG30 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 136

8.6

CPG30 Installation and removal of parts . . . . . . . 138
8.6.1

Device view CPG30 . . . . . . . . . . . . . . . 138

8.7

Detailed plans of CPG30 . . . . . . . . . . . . . . . . . . . 138
8.7.1

Terminal wiring diagram CPG30 . . . . . . . 138

8.7.2

Pneumatics and hydraulics
CPG30 non-Ex . . . . . . . . . . . . . . . . . . . 139

8.7.3

CYR10 injector . . . . . . . . . . . . . . . . . . . . 140

8.8

Replacing the device fuses . . . . . . . . . . . . . . . . . . 141

8.9

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Accessories

. . . . . . . . . . . . . . . . . . . . . . .

142

Technical data

. . . . . . . . . . . . . . . . . . . . .

148

10.1

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

10.2

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

10.3

Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

10.4

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . 152

10.5

Process conditions . . . . . . . . . . . . . . . . . . . . . . . 152

10.6

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . 152

Appendix

. . . . . . . . . . . . . . . . . . . . . . . . .

155

11.1

Operating matrix . . . . . . . . . . . . . . . . . . . . . . . . 155

11.2

Connection example . . . . . . . . . . . . . . . . . . . . . 168

11.3

Wiring example for external cleaning trigger . . . 169

11.4

Buffer tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Index . . . . . . . . . . . . . . . . . . . . . . . . . 171

Содержание Topclean S CPC30

Страница 1: ...BA 235C 07 en 11 04 51504339 Software version 1 20 or later Operating Instructions Topclean S CPC30 Automation of pH Redox Measurements...

Страница 2: ...ion B page 13 ff Dimensions and installation of the Topclean system C page 17 ff Electrical connection of necessary and optional components of the Topclean system D page 33 ff Pneumatic connection of...

Страница 3: ...th inductive limit position switches 35 4 3 4 CPA473 474 assemblies with pneumatic limit switches 36 4 3 5 CPA473 474 assemblies with inductive limit switches 37 4 4 Connection diagram Non Ex 38 4 5 C...

Страница 4: ...output behaviour 132 8 2 2 Response of contacts to errors 132 8 2 3 Response of contacts to power failure 133 8 2 4 Assembly behaviour 133 8 3 CPM153 spare parts 134 8 4 CPM153 Installation and remova...

Страница 5: ...device is used for any application other than those described in these Operating Instructions it may lead to unsafe and improper functioning of the measuring system and is therefore not per mitted The...

Страница 6: ...r returns please use the original packaging Please enclose a completed copy of the Declaration of contamination with the packaging and transportation documents No repair without completed Declaration...

Страница 7: ...e user s point of view is already grounded using a grounding system Protective earth terminal A terminal which must be grounded before other connections may be set up Equipotential connection A connec...

Страница 8: ...on 2 1 Instrument designation 2 1 1 Nameplate The two Topclean S system components CPM153 transmitter and CPG30 control unit have individual nameplates ig 1 Nameplate example for the transmitter Mycom...

Страница 9: ...ement inputs Mycom S 1 1 measuring circuit for glass electrodes pH redox and temperature 2 1 measuring circuit for glass electrodes ISFET sensors pH redox and temperature 5 1 measuring circuit for dig...

Страница 10: ...ssories s chap 9 1 Operating Instructions 235C 07 en Ex versions 1 Safety instructions for electrical equipment in hazardous areas XA 236C 07 a3 Versions with HART communication 1 Operating instructio...

Страница 11: ...ns 3 2 Installation conditions Note Always install the transmitter and the control unit so that the cable entries point downwards The components can be installed using the following methods Notes on i...

Страница 12: ...izontal and vertical installation distances 3 2 2 Assembly mounting Glass electrode Install the assembly at an angle of at least 15 from the horizontal page 12 ff ISFET sensor When using an ISFET sens...

Страница 13: ...ct sunlight Always mount the devices horizontally so that the cable entries and hose connections point downwards A Message and control signals assembly position programme status assembly movement prog...

Страница 14: ...d in the scope of delivery 3 Fix the housing to the wall Mycom S CPM153 transmitter C07 CPM153xx 11 00 08 en 001 eps ig 7 Dimensions for wall mounting Fixing screw 6 mm 0 24 Wall plug 8 mm 0 31 1 Fixi...

Страница 15: ...tion cover CYY101 is required see fig 10 and accessories C07 CPM153xx 11 00 01 xx 001 eps ig 10 Post mounting for CPM153 with weather protection cover CYY101 Mount the parts of the mounting kit see ac...

Страница 16: ...and the labelling correct Visual inspection Process environment conditions Remarks Is the transmitter protected against rainfall and direct sunlight For outdoor use the CYY101 weather protection cove...

Страница 17: ...for liquids and compressed air 4 1 Connection of required electric lines 4 1 1 Power supply and communication line of Mycom and CPG30 C07 CPC30xxx 04 12 00 xx 009 eps ig 11 Power supply and communica...

Страница 18: ...on the CPG30 is powered via the communication power supply cable of the Mycom S CPM153 see XA 236C 07 en To connect the communication line between Mycom and CPG30 1 Insert the end of the communication...

Страница 19: ...ble gland 2 Connect the wires as follows Wire CYR10 connection CPG30 terminal Positive wire for motive water Connection 1 of small connector in front Terminal 47 Negative wire for motive water Connect...

Страница 20: ...h PML symmetrical Without PML unsymmetrical Caution With a connection with PML the line to the potential matching pin PML must be connected to the potential matching terminal of the instrument The PML...

Страница 21: ...ve the inner insulation 3 Loosen the outer screen from the cable and fold it back over the cable gland to establish contact 4 Insert the sensor cable through the cable gland of Mycom S CPM153 and tigh...

Страница 22: ...13 Yellow YE Terminal 12 Green GN Terminal 11 Brown BN Connection with PML A terminal PA Make sure that the potential matching pin is always in contact with medium Connection without PML B PE rail Out...

Страница 23: ...e CYK71 for CPK12 Cable CYK12 Brown BN Connection with PML A PA terminal Make sure that the potential matching pin is always in contact with medium Connection without PML B PE rail Outer screen Ground...

Страница 24: ...6 06 xx 004 eps ig 17 pH terminal at the housing cover 4 Open the housing cover of the CPM153 5 On the right side of the housing cover pull off both ends of the red cable to the pH input see fig 18 6...

Страница 25: ...ted pair screen and PVC sheath C07 CPM2x3xx 04 06 00 xx 003 eps ig 20 Design of CYK10 Memosens data cable 1 Coupling with integrated electronics for connection to the sensor Connecting the sensor C07...

Страница 26: ...outputs If you want to output measured values to external evaluation devices or a PCS or you are using HART communication you can connect these devices to the current outputs 1 and 2 of Mycom S In ad...

Страница 27: ...function to all five additional relays Note You can assign up to three relays to the controller You can switch the contact type Active open Active closed via software NAMUR assignment If you are usin...

Страница 28: ...ol the assembly position via an external PCS connect the inputs as follows 2 If you want to control cleaning programmes of Topclean S via an external PCS connect the binary contacts of CPG30 For binar...

Страница 29: ...g programmes to an external PCS connect the feedback Programme running to terminals 71 and 72 4 2 3 External inputs PCS to Mycom C07 CPC300xx 04 06 00 xx 017 eps ig 24 Connection of external hold for...

Страница 30: ...ia What is sealing water In processes with fibrous or adhesive media assemblies with ball valves are used to block the medium e g Cleanfit CPA473 or CPA474 To keep the rinse chamber free of medium the...

Страница 31: ...00 xx 015 eps ig 26 Connection of inductive limit position switches for assemblies CPA471 472 475 A Feedback Service B Feedback Measure 1 If you are using a CPA471 472 or 475 with inductive limit posi...

Страница 32: ...If you are using a CPA473 474 assembly with inductive limit position switches for assembly position feedback remove the wires of the pneumatic switches from terminals 11 14 2 Connect the limit positio...

Страница 33: ...the pressure reduction valve It regulates the air pressure optimum 5 bar 72 5 psi 2 Connect the compressed air supply to the pressure reduction valve Caution Observe the installation direction of the...

Страница 34: ...line for conveyance of cleaning agent C to the G connection of CYR10 8 Connect the line from CYR10 to the assembly as follows If you are not using the CPR40 rinse block A connect the line to the rinse...

Страница 35: ...e CPR40 rinse block A connect the line to the rinse water inlet of the assembly If you are a using the CPR40 rinse block A connect the line to the T connection of CPR40 8 If you are using an external...

Страница 36: ...llows If you are not using the CPR40 rinse block A connect the line to the rinse water inlet of the assembly If you are a using the CPR40 rinse block A connect the line to the T connection of CPR40 9...

Страница 37: ...you are a using the CPR40 rinse block A connect the line to the T connection of CPR40 8 If you are using an external valve connect the line for steam additional cleaning agents or sealing water B to...

Страница 38: ...c connection of Topclean S Topclean S 38 Endress Hauser 4 4 Connection diagram Non Ex C07 CPC300xx 04 12 00 en 001 eps ig 34 Electrical connection for Topclean S in the non Ex area Note Size proportio...

Страница 39: ...xxx 18 12 00 xx 001 eps ig 35 Connection compartment stickers for CPG30 24 VAC DC With Ex versions the LED lights when the assembly is in service position C07 CPC30xxx 18 12 00 xx 002 eps ig 36 Connec...

Страница 40: ...3 Koax coax REF pH mV wei white gr n green gelb yellow 97 96 88 87 braun brown ISFET Kanal channel 1 Kanal channel 2 DRN SRC REF PA 12 13 11 S REF PA 12 13 11 S DRN SRC gelb yellow gr n green braun br...

Страница 41: ...ong the whole cable length run the power supply and signal line cables separately to avoid any mutual influence Cable channels are best No loops and cross overs in the cable run Are the power supply a...

Страница 42: ...x mode 9 Current main measured value 10 Failure display Warning if the NAMUR contacts respond 11 Labelling strip 12 Arrow keys for scrolling and editing 13 ENTER key 5 1 2 Key assignment PARAM brings...

Страница 43: ...ward in a menu or confirms a selection you made LED status display green everything OK red an error has occurred You can scroll through the menu options with the arrow keys and then highlight your sel...

Страница 44: ...displayed If you have activated the data log you can see the current measured value characteristic here record mode If you have activated both data logs press the arrow key to switch to the view of t...

Страница 45: ...maintenance code Specialist code Specialist level can be protected by the specialist code All menus can be accessed and changed Factory setting Code 0000 i e the levels are not protected In case you...

Страница 46: ...ow key T The highlighted option flashes Toggle i e scroll through the selection e g the weekdays with the arrow keys V and W Confirm the selection by pressing F After making your selection and confirm...

Страница 47: ...e connection compartment of the transmitter Using the DAT module you can save the complete settings the logbooks and the data log of a transmitter and copy the complete settings to other CPM153 transm...

Страница 48: ...ibrated sensor with Memosens technology and immerse it in the medium or buffer 5 The saved sensor specific calibration data are automatically transferred to the transmitter 6 The measured value is dis...

Страница 49: ...the pH or redox electrode and the temperature sensor are in the medium or in a buffer solution otherwise no plausible measured value can be displayed Make also sure that the connection check has been...

Страница 50: ...for use and measurement in its standard configuration Note You must completely run through the First start up menu If you do not the instrument will not be operational If you interrupt First start up...

Страница 51: ...ng mode is available Here it is sensible to use the DAT module to save your settings Glass el 7 0 Glass el 4 6 Antimony ISFET Select electrode type only pH Note In the event of a change from glass or...

Страница 52: ...relays here The relays 1 and 2 will be assigned to an activated NAMUR function and will not be available for other functions compare page 27 Selection N C Controller Limit CCW CCC N C no function Cont...

Страница 53: ...0 9 A Z Enter your customer specific instrument number 32 digit tag number This is saved in the DAT module which is obtainable as an option end restart Exit First start up restart Run through the Fir...

Страница 54: ...irst start up Edit Next E Hold pH 7 00 Param Edit Next Set up 2 E Hold Check systems Controller settings Limit switch Contr quick adj Topclean pH 7 00 Param Edit Next Topclean E Hold Set up Topclean A...

Страница 55: ...he end time is calculated automatically Note To test the automatic function allow the system a lead time of min 10 minutes when entering the start time When the configuration is finished and you want...

Страница 56: ...O pH Redox mV Redox Operating mode selection If the operating mode changes the user settings are automatically reset Glass el Glass el Antimony ISFET 7 0 4 6 Select electrode type 1 pH only Note When...

Страница 57: ...These data are used as basis for all log books and the cleaning programmes pH pH 00 00 00 0 Select no of decimal places only for pH measuring type C F Select temperature unit 00000000 0 9 A Z Enter y...

Страница 58: ...00 0 9997 Enter service code In the range 0000 9997 the code can be freely selected 0000 no security locking 0000 0 9997 Enter specialist code In the range 0000 9997 the code can be freely selected 00...

Страница 59: ...ARAM Continue confirm change by pressing E 0 20 mA 4 20 mA Current range selection Note If you change the current range after editing the table the table will be reset Caution Current output 0 20 mA a...

Страница 60: ...ry pH Redox C mA number of required value pairs number of support points entered in the previous field Example of value pairs with 4 support points C07 CPM153xx 05 06 00 xx 002 eps ig 38 Example of en...

Страница 61: ...d You can only activate the NAMUR when the required relays 1 and 2 are free see page 27 Active open Active closed Selection acc to NAMUR only if NAMUR is activated Assignment of NAMUR contacts as Acti...

Страница 62: ...sensor measures in the medium Medium temperature compensation Tables for Medium 1 3 For medium temperature compensation tables can be created in the CPM153 for three different media Before starting t...

Страница 63: ...tered in the following field MTC Temp as MTC The display however shows the value of the temperature sensor connected to the temperature input of the transmitter 025 0 C 0 100 0 C MTC temperature only...

Страница 64: ...s field OK Delete pair s Selection Are the value pairs OK or do you want to delete pairs C 020 0 C 025 0 C pH 02 00 04 00 Delete Select the rows to be deleted delete them with T and confirm this with...

Страница 65: ...is in the measuring current range if in field Current range selection page 59 the current range is 0 20 mA and Min is selected under Alarm in the previous field Recommended combinations Current range...

Страница 66: ...in service position Hold is active last fixed Min 0 4 mA Max 22 mA Selection of current for hold Last The current value is frozen Fixed The value set in the field below is output in a hold Min Max The...

Страница 67: ...the buffer value Buffer table If the same buffer values are always used you can select this function Auto buffer recognition The transmitter Mycom S automatically recognises the used buffer values Not...

Страница 68: ...lection Are the value pairs OK or do you want to delete any of them C 000 0 005 0 pH 04 00 04 05 Delete Select the row to be deleted delete it with T and confirm this with F Valid table Note in displa...

Страница 69: ...erm intersection point Uis Function off for Endress Hauser electrodes Function on Only if the isotherm intersection point zero point of the electrode The bigger the difference between isotherm interse...

Страница 70: ...known buffer value For Redox Enter data abs Enter data rel Calibration abs Calibration rel Enter data abs Enter the electrode offset in mV Enter data rel Entry of two calibration points to which mV va...

Страница 71: ...set period of time length during calibration This function allows you to adjust calibration accuracy and timing individually to your process Note If your process requires extremely accurate calibratio...

Страница 72: ...the time interval after which the next measured value is recorded in the data log Data log 1 or 2 Input Function pH mV K1 on Selection Select the measured variable to be recorded pH mV temp Activate r...

Страница 73: ...ode G R Electr Reference electrode Ref sensor Blockage recognition off light medium heavy very heavy blockage Note In a connection without PML unsymmetrical only the glass electrode can be monitored P...

Страница 74: ...ngs before removing the second card so that the controller works with the basic device equipment relays 1 and 2 Otherwise you cannot use the controller function as long as the additional card is not p...

Страница 75: ...ct to strong deviations for which the controller should compensate The volume of medium which has already flowed past can no longer be influenced by the controller For as long as the actual value corr...

Страница 76: ...tuator controller is intended for actuator drives e g motor driven valves etc where a motor must be controlled directly For this two relays are required one relay which by picking up opens the valve a...

Страница 77: ...oke diagram for two contrarotating control valves split range You can refer to the following selection aids to find the required hardware equipment level for your process This selection is not complet...

Страница 78: ...H neutralisation process It has the following features Separate configuration of both process sides Simple adaptation to batch or inline processes Switching option between constant and range dependent...

Страница 79: ...n portions to a fixed volume of a weak acid the change in pH value is at the beginning relatively small larger in the area of the so called equivalence point and then ever smaller In the following dia...

Страница 80: ...ace for the Batch process type Dosing does also not take place for the Inline process type without an I component Tn 0 If the controller is configured as a PI or PID controller for the Inline type it...

Страница 81: ...trollers in the Contacts menu and or via the current output Type Characteristic Select external hardware For correct operation you must completely configure these submenus Type here you can select and...

Страница 82: ...x pulse frequency n c 120 min Relay selection for pulse frequency Relay Relay selection max pulse frequency Input of the maximum pulse frequency Pulses with a higher frequency are not forwarded to the...

Страница 83: ...M pulse length proportional PFM pulse frequency proportional or 1x Three PS three point step controller Relay Relay Motor run time Xsd n c n c 060 0s 04 0 Acid dosing Relay selection for three point s...

Страница 84: ...ontroller behaviour to the process Select a default and use the controller simulation see below to check if these settings are suitable for your process Enter all characteristic values yourself with t...

Страница 85: ...ion to auto Now you can observe how the controller returns the actual value to the set point 4 If you want to set other parameters press the Enter key and you will return to field Characteristic value...

Страница 86: ...The relay contact opens again after the switch off point is reached at t6 and the dropout delay has elapsed t7 t6 With falling measured values switch on point switch off point minimum function The re...

Страница 87: ...le range pH 2 00 16 00 1500 mV 1500 mV 0 100 50 150 C On delay Off delay Alarm limit 0000 s 0000 s pH 16 00 150 C Limit switch configuration On delay Entry of the switch on delay range 0 2000 s Off de...

Страница 88: ...xternal inputs PCS to CPG30 and outputs CPG30 to PCS on page 28 Activating the control types To activate a control type for cleaning programmes select PARAM Setup 2 Topclean Activate Topclean and set...

Страница 89: ...at specified intervals If the sensor remains in service position for a long time i e you have defined a long integral action time set the Air to 0 sec to prevent the sensor from drying in Examples for...

Страница 90: ...must be in Measure position When the signal at the binary input is stopped the Clean Int programme is continued Note Refer to the appendix for a wiring example of an external cleaning trigger see pag...

Страница 91: ...ith external valve control Function Programme Cleaning Sterilisa tion Sealing water Control via binary contacts bin 0 bin 1 bin 2 Term 81 82 Term 83 84 Term 85 86 Clean cleaning Control for 1 valve re...

Страница 92: ...t 600s 03 04 Wait 30s 04 Wait 30s 04 Repeat steril 0x 04 05 Water 30s 05 Water 30s 05 Assembly Meas 05 06 Air 20s 06 Air 20s 06 06 07 Repeat clean 0x 07 Repeat clean 0x 07 Prog time _____ 07 08 Assemb...

Страница 93: ...e it with every assembly move see user programme page 95 Note Two valves are displayed but you can only edit the first valve If you change the function of the additional valves sterilisation or sealin...

Страница 94: ...______________ Prog time 0 s 30 s 30 s 0x 60 s Select programme blocks The times for individual programme steps can be adjusted here To select a block for editing press E Rep cleaning Number of repeat...

Страница 95: ...rog 3 Select user programme With Topclean S you have three user programmes available With Chemoclean there is one user programme available Edit Insert programme Configure Enable Disable Rename Select...

Страница 96: ...is function for repeats Enter the line where you want to go back Hold on off With assembly service a Hold is set You can set a Hold with the function Hold on individually Note If you use an ISFET sens...

Страница 97: ...sable programme Do you want to disable the programme Query Pressing F Continue disables the programme Pressing PARAM Cancel takes you back without disabling the programme The programme was disabled No...

Страница 98: ...used in conjunction with the Topclean S The two contacts in the Mycom S can be started externally via a binary input in the Mycom S either in a weekly pattern Automatic in manual operation The two con...

Страница 99: ...ivated Manual operation Rapid on site cleaning can be carried out with the menu PARAM Manual operation Chemoclean press F 2 x Start cleaning Automatic PARAM Set up 2 Chemoclean Each day can be program...

Страница 100: ...ct the configuration menu Automatic Select only with weekly programme on User programme Here you create customer specific programmes using the Programme Editor see Programme Edi tor p 95 Automatic Mon...

Страница 101: ...F cleaner Cleaner is conveyed in addition to water Rep cleaning Number of repetitions of the previous steps 01 03 Note If you change a programme block the change is effective for all other cleaning se...

Страница 102: ...gn for manual operation Note If the controller function lies on current output 2 it behaves as defined in controller hold see page 66 Topclean S Automatic Cleaning trigger Ext control off off off Note...

Страница 103: ...running programme with the remaining time for water cleaner etc Stop programme Automatic Cleaning trigger Ext control off off off Note in display no entry System status The running programme is stoppe...

Страница 104: ...ec buffer Used calibration method Zero point Zero point calculated during calibration Slope Slope calculated during calibration Electrode condition State of the electrode date time Calibration date an...

Страница 105: ...ation method used for the digital sensor You can select the calibration method in Setup 1 Calibration No of cal Number of calibrations carried out for the sensor Snlc Serial number of the transmitter...

Страница 106: ...rature of the specified sensor applicaiton range Temp min Minimum temperature of the specified sensor application range Order code OVSN Check date Order code Order code of the sensor OVSN Overall seri...

Страница 107: ...ntered Note in display Incorrect service code entry back to the previous field Simulations Simulation Output 1 Output 2 off 12 00 mA 04 00 mA Adapt simulation current outputs Simulation off The frozen...

Страница 108: ...edure a reset is triggered automatically and the device is configured with the copied values See below for reset DAT write Caution All data on the DAT module will be deleted Note in display For safety...

Страница 109: ...heck System SCS values Instrument version SW version HW version Serial no Card ID 1 20 01 1 12345678 M3Cxxx Controller data for Mycom S CPM153 Displays controller data and the hardware version SW vers...

Страница 110: ...W version HW version Serial no Card ID 1 2 1 12345678 A1B Data for CPC30 12345678901234 Serial number for CPG30 14 digit number consisting of 0 9 and A Z read only CPC30 A2B00A010 Order code for Topcl...

Страница 111: ...g Service Userprog on on on on Info field status of external digital inputs Hardware Water Cleaner Water and cleaner Selection hardware Select a function which shall be tested Automatic Cleaning Ext C...

Страница 112: ...erature sensor must also be immersed in the buffer solution The instrument switches automatically to Hold factory setting whenever it is calibrated Cancel calibration by pressing the MEAS key The foll...

Страница 113: ...trode zero point Confirm by pressing F 59 16 mV pH 5 00 99 00 mV pH Entry of the electrode slope Confirm by pressing F Accept Cancel Repeat calibration End of calibration Accept Pressing F accepts the...

Страница 114: ...dling instructions Immerse the electrode in buffer 1 Confirm by pressing F Temperature 1 25 0 C 07 00 pH 2 00 16 00 Enter pH value of buffer 1 Time 10 s pH 1 mV 1 C MTC 7 00 0 25 0 Checks the stabilit...

Страница 115: ...play digital sensors with Memosens technology only Displays if calibration data were successfully saved to the sensor If data saving failed recalibrate the sensor Electrode submersed Note in display I...

Страница 116: ...n mV value no longer flashes Confirm by pressing F Note You can set the criteria for the stability check under Setup 1 Calibration Cal settings Invalid calibration value Note in display Error message...

Страница 117: ...ed in the calibration settings Immerse electrode in buffer Handling instructions Immerse the electrode in the buffer Confirm by pressing F 0225 mV 1500 1500 mV Enter buffer Enter the buffer mV value T...

Страница 118: ...sing F accepts the new calibration data Cancel The data are not accepted the calibration is not repeated Repeat calibration The data are rejected and a new calibration is started Electrode submersed N...

Страница 119: ...ear protective equipment appropriate to the possible dangers The CPG30 and the retractable assembly work with compressed air and motive water Switch off the air and water inflow before working on scre...

Страница 120: ...potential to the electrode that takes several hours to decay This potential causes measuring errors After cleaning with compressed air it takes about 5 8 mins until ISFET sensors have re established...

Страница 121: ...diaphragms can be mechanically cleaned only sensors with ceramic diaphragms does not apply to teflon diaphragms or open ring electrodes Use a small key file Only file in one direction 7 1 3 Maintenanc...

Страница 122: ...ame Check the upper section of the assembly for compressed air tightness and mechanical damage Check the process connection for tightness against the process and mechanical damage Check the compressed...

Страница 123: ...e clean dry and free of corrosion If not check the seals and screw unions for leaks and breaks 7 6 Maintenance of the CYR10 injector Weekly checks recommended timeframe Check the hydraulic connections...

Страница 124: ...n must be present for safety reasons Switch contacts may be powered by separate circuits Also de energise these circuits before you work on the terminals Caution Danger to components through electrost...

Страница 125: ...E004 Failure Invalid hardware code The new software cannot recognise the module E005 Failure Unknown CPG code Topclean S is not recognised Topclean S is not compatible to Mycom S software yes no E006...

Страница 126: ...brane blocked or run dry diaphragm blocked yes no E043 Mainte nance Buffer difference channel 1 too small Wrong buffers used Buffer entry incorrect automatic buffer recognition defective yes no E044 M...

Страница 127: ...table value undershot yes no no E075 Failure Temperature 1 table value exceeded yes no no E076 Failure Temperature 2 table value exceeded yes no no E080 Mainte nance Range for current output 1 too sma...

Страница 128: ...warning Work can be continued until error E008 E009 occurs no no E171 Mainte nance Current input 1 undershot Check process variables at transmitter Change range assignment if required no no E172 Maint...

Страница 129: ...ce electrode pH electrode No calibration possible as measuring chain slope not adjustable no slope Hairline crack in glass membrane Replace electrode pH electrode Connection not at high impedance humi...

Страница 130: ...ne cause of hold and eliminate if not desired Hold is indicated in display when active Controller limit contact work continuously Contact in Manual on mode Set controller to Manual off or Auto Dropout...

Страница 131: ...3 14 14 V closed Kl 11 12 13 14 0 V Position change via menu manual operation Error Possible cause Remedial action Equipment needed spare parts Error Possible cause Tests and or remedial action Equipm...

Страница 132: ...be pH 7 Resistance 100 of Terminals 11 to 12 13 Display must be 0 C If test negative Replace module MKP2 bushing using the device view on page 135 Current output Current value incorrect Calibration in...

Страница 133: ...up Corresponding to configuration and operating status Function check Picked up Picked up Dropped out Corresponding to configuration and operating status Voltage free Dropped out Dropped out Dropped...

Страница 134: ...urrent HART Module M3CH H2 Non Ex 51510993 50 CPM153 delivered until 11 30 2004 Controller module pH PROFIBUS PA Module M3CH PA non Ex 51510995 50 CPM153 delivered from 12 01 2004 from serial no 6Cxxx...

Страница 135: ...val of parts Please observe the safety instructions in chap 8 3 8 4 1 Device view CPM153 C07 CPC300xx 09 06 00 xx 003 pdf ig 49 Interior view of the transmitter Mycom S Remarks A The figure shows the...

Страница 136: ...D protection for modules and a set of instructions Spare parts CPG30 The table below shows the order codes of spare part kits The position numbers relate to fig 52 C07 CPM153xx 09 06 00 xx 001 eps ig...

Страница 137: ...asic section valve pressure switch mufflers 51508252 Multihose CPC30 5 m 5 hoses in protective hose with pneumatic multiplug 51507461 Multihose CPC30 10 m 51508786 Kit of pneumatic hydraulic small par...

Страница 138: ...ety instructions in chap 8 5 8 6 1 Device view CPG30 C07 CPC30xxx 10 12 08 xx 001 eps ig 52 Complete view of CPG30 housing A Fuse 8 7 Detailed plans of CPG30 You can follow the signals using the detai...

Страница 139: ...0xxx 04 12 00 xx 016 eps ig 54 Multihose connection from below Multihose connection Valves electrically controlled Pressure switch Signal use 1 Free 2 V5 rear Assembly in measuring position 3 V5 front...

Страница 140: ...4 V DC Valve body without connection plug 50069351 640 Cleaning agent valve 230 V AC Valve complete without connection plug 50069352 650 Cleaning agent valve 110 V AC Valve complete without connection...

Страница 141: ...er contains electronic components and PCBs and therefore must be disposed of as electronic refuse Please keep to the local regulations Apart from the mechanical components the CPG30 also contains elec...

Страница 142: ...er process conditions CPA475 3A approval EHEDG Technical Information CPA471 TI 217C 07 en Order No 51502596 CPA472 TI 223C 07 en Order No 51502645 CPA473 TI 344C 07 en Order No 51510923 CPA474 TI 345C...

Страница 143: ...ding measuring cable connection between electrode and transmitter Two screw unions for e g combination electrode Material aluminium cast ingress protection IP 65 Junction box VBA Junction box for exte...

Страница 144: ...res black 51506598 Measuring cable for Ex applications blue 51506616 CYK81 Measuring cable for extension of sensor cables e g Memosens 2 x 2 wires twisted pair with screen and PVC sheath 51502543 Type...

Страница 145: ...002 eps ig 59 Dimensions of housing CYC300 stainless steel version C07 CYC300xx 06 00 00 en 001 eps ig 60 Dimensions of housing CYC300 plastic version C07 CYC300xx 09 00 06 xx 003 eps 1 Mycom S CPM153...

Страница 146: ...nput and output circuits S with CSA approval Cl I Div 2 with NI input and output circuits sensor IS Cl I Div 1 T with TIIS approval Power supply 1 230 V AC 2 110 115 V AC 3 24 V AC DC Materials A Plas...

Страница 147: ...iring of the operating panel 1 Connect the supplied four wire cable to Mycom S as follows 2 Connect the supplied twelve wire cable to CPG30 as follows Wire Mycom terminal 1 Terminal 85 2 Terminal 86 3...

Страница 148: ...ce under nominal operating conditions 1 1012 Input current under nominal operating conditions 1 6 10 12 A Measuring range 1500 1500 mV 300 300 Measured value resolution 0 1 mV Zero point offset range...

Страница 149: ...t range 0 4 20 mA Error current 2 4 mA or 22 mA Measured error1 max 0 2 of current range maxi mum Output distribution adjustable pH pH 1 8 18 Redox 300 3000 mV Temperature 17 170 C 63 338 F Active cur...

Страница 150: ...in Maximum settable frequency with PFM 120 min 1 Maximum settable period with PWM 0 5 999 9 s Minimum switch on period with PWM 0 4 s The active open active closed contact type can be set by software...

Страница 151: ...mV Temperature max 0 5 K Measurement deviation1 output max 0 2 of current range end value Repeatability1 max 0 1 of measuring range 1 acc to IEC 746 1 under nominal operating conditions Mycom S CPM153...

Страница 152: ...al sector Safety requirements Complies with general safety requirements acc to EN 61010 Complies with NAMUR Recommendations NE 21 10 5 Process conditions Temperature range cleaning agent 0 50 C 32 122...

Страница 153: ...300 11 81 400 15 75 250 9 84 350 13 78 24 0 94 200 7 87 320 12 60 227 8 94 327 12 87 420 16 54 mm inch Bottle dimensions 5 litre 1 320 US gal bottles 19 x 25 x 15 cm 0 75 x 0 98 x 0 59 inches Require...

Страница 154: ...10 Technical data Topclean S 154 Endress Hauser...

Страница 155: ...Topclean S 11 Appendix Endress Hauser 155 11 Appendix 11 1 Operating matrix The basic structure of the operating menu is shown below C07 CPC30xxx 19 06 08 en 005 eps...

Страница 156: ...11 Appendix Topclean S 156 Endress Hauser C07 CPC30xxx 19 06 08 en 006 eps...

Страница 157: ...Topclean S 11 Appendix Endress Hauser 157 C07 CPC30xxx 19 06 08 en 007 eps...

Страница 158: ...11 Appendix Topclean S 158 Endress Hauser C07 CPC30xxx 19 06 08 en 008 eps...

Страница 159: ...Topclean S 11 Appendix Endress Hauser 159...

Страница 160: ...11 Appendix Topclean S 160 Endress Hauser C07 CPC30xxx 19 06 08 en 002 eps...

Страница 161: ...Topclean S 11 Appendix Endress Hauser 161 C07 CPC30xxx 19 06 08 en 003 eps...

Страница 162: ...11 Appendix Topclean S 162 Endress Hauser C07 CPC30xxx 19 06 08 en 014 eps...

Страница 163: ...Topclean S 11 Appendix Endress Hauser 163 C07 CPC30xxx 19 06 08 en 015 eps...

Страница 164: ...11 Appendix Topclean S 164 Endress Hauser C07 CPC30xxx 19 06 08 en 011 eps...

Страница 165: ...Topclean S 11 Appendix Endress Hauser 165 C07 CPC300xx 19 06 08 en 010 eps...

Страница 166: ...11 Appendix Topclean S 166 Endress Hauser C07 CPC30xxx 19 06 08 en 012 eps...

Страница 167: ...Topclean S 11 Appendix Endress Hauser 167 C07 CPC30xxx 19 06 08 en 013 eps...

Страница 168: ...11 Appendix Topclean S 168 Endress Hauser 11 2 Connection example C07 CPC30xxx 04 12 00 en 002 eps ig 65 Connection example Note Size proportions are not considered...

Страница 169: ...Wiring diagram for the external control of the cleaning programmes 1 to 8 Buttons to start the cleaning programmes 81 to 86 Terminals for programme start 0 1 2 binary inputs of the control unit CPG30...

Страница 170: ...01 2 01 2 01 2 01 2 01 2 01 4 05 4 04 4 02 4 01 4 00 4 01 4 01 4 01 4 01 4 01 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 7 13 7 07 7 05 7 02 7 00 6 98 6 98 6 96 6 95 6 95 6 95 6 95 6 96 6 96 6...

Страница 171: ...5 Binary Coding 91 Buffer solutions 144 Buffer tables 114 170 C Cable extension Extension pH cable 23 Cables maintenance 122 CAL key 43 Calibration Automatic buffer recognition 114 Buffer table 114 Ca...

Страница 172: ...ge dependent 84 Control of external valves 90 91 150 Control point 84 Controller Characteristic 84 Characteristic values 84 Hold 66 Quick adjustment 87 Relay assignment 61 Simulation 84 Controller in...

Страница 173: ...Controller 66 Current 66 Delay time 66 External 66 On site 66 Priority 66 Hosing 33 Housing CYC300 145 Hydraulics diagram 139 I Identification 8 Incoming acceptance 11 Indicator LEDs CPG30 39 131 Indu...

Страница 174: ...rdering information 9 Output parameters 149 P Panel mounting 15 PARAM key 42 Parawin 142 PCS 73 PFM 76 pH measuring cable 143 pH redox electrodes 142 PML 20 Pneumatics diagram 139 Post connection chec...

Страница 175: ...CYR10 20 143 Stability 69 71 Sterilisation 91 Storage 11 Switching example 168 Switching on the device 49 Symmetrical electrode connection 20 T Technical data 148 Accuracy 151 Ambient conditions 152...

Страница 176: ...Index Topclean S 176 Endress Hauser...

Страница 177: ...N CLEANED AND DECONTAMINATED ACC TO GOOD INDUSTRIAL PRACTICES AND IS IN COMPLIANCE WITH ALL REGULATIONS 4HIS EQUIPMENT POSES NO HEALTH OR SAFETY RISKS DUE TO CONTAMINATION 4YPE OF DEVICE SENSOR 3ERIAL...

Страница 178: ...www endress com worldwide BA236C 07 en 11 04 51504339 Printed in Germany FM SGML 6 0 DT...

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