Suzuki Samurai 1986, Service Manual

Page: 421 / 482

ASSEMBLY
NOTE:
See NOTE at the beginning of this section.
Be sure to use silicon grease wherever appli-
cation of grease is instructed during assembly.
Use of oil and grease for installation of check
valve and its grommet is strictly prohibited.
1) Apply grease to oil seal outer surface and oil
seal lip as shown.
Press-fit oil seal to booster No. 2 body by
using special tool (B) and (C).
Apply grease here
1. Hammer
2. No. 2 body
3. Oil seal
: Oil seal remover
installer No. 1
(09951’38210)
Oil seal remover
Fig. 19-80
2) Install booster air valve assembly to booster
piston. Before installation, apply grease as
shown.
Sliding surface against piston
(sealed surface)
Fig. 19-81
3) Compress air valve assembly and insert valve
stopper key.
NOTE:
Be sure that valve assembly is in piston “A”
as indicated in figure. (Don’t force installation.)
Push
1. Air valve assembly
2. Valve stopper key
3. Booster piston
Fig. 19-82
4) Install diaphragm to pressure plate by hand.
NOTE:
Check to be sure that diaphragm is seated
securely in pressure plate groove for diaphragm
by turning diaphragm.
Groove
2. Diaphragm
3. Booster piston
4. Pressure plate
Apply grease to entire mating surfaces of piston
and diaphragm
Fig. 19-83
5) Install reaction disc to booster piston after
greasing its entire face.
6) Install booster piston to booster No. 2 body.
Fig. 19-84
Special tool
19-35
1.