Suzuki Samurai 1986, Service Manual

Page: 423 / 482

13) Remove booster from special tool and
install push rod clevis so that below measure-
ment “A” is obtained and torque nut to
specification.
1. Clevis
2. Nut
Gasket
20 30 N
“A”
(4.94 4.98 in.)
kg-m)
lb-ft)
Fig. 19-91
14) Insert piston rod into booster piston.
NOTE:
Whenever booster was disassembled, make sure
to check clearance between piston rod and
INSTALLATION
NOTE:
See NOTE at the beginning of this section.
Adjust clearance between booster piston rod
and master cylinder piston with special tool.
(See page 19-33.)
Check length of push rod clevis. (Refer to
Fig. 19-91).
1) Install booster to dash panel as shown. Then
connect booster push rod clevis to pedal arm
with pin and split pin.
2) Torque booster attaching nuts to specifica-
tion.
3) Install master cylinder to booster and torque
attaching nuts to specification.
4) Connect 2 brake pipes and torque flare nuts
to specification. (See p. 19-29).
5) Fill reservoir with specified fluid.
6) Bleed air from brake system. (See BLEEDING
BRAKES on p. 19-46).
7) After installing, check pedal height and play.
(See p. 19-43).
master cylinder piston after reassembly. (For
details, refer to p. 19-33.)
2 0 3 0
(2.0 3.0 kg-m)
(14.5 21.5 lb-ftl
10 16
kg-m)
(7.5 11.5 lb-ft)
Fig. 19-92
19-37