Suzuki Samurai 1986, Service Manual

Page: 103 / 482

6) Using special tool (Valve lifter), compress
valve spring and fit two valve to
groove provided in valve stem.
1. Valve lifter (Special tool)
2. Forceps (Special tool
3. Valve
4. Valve spring retainer
Fig. 3-6-32 Valve installation
7) Be sure that locating pins are in place and
then install new head gasket as shown in
Fig. 3-6-33, namely in such a way that
“TOP” mark provided on the gasket comes
on top side (toward cylinder head side)
and on crankshaft pulley side.
1
4
4
1. Cylinder head gasket
2. Crankshaft pulley side
3 Flywheel side
4. Locating pin
Fig.
Cylinder head gasket installation
8) Install cylinder head onto cylinder block.
Tighten cylinder head bolts gradually with a
torque wrench, following sequence in
Fig. 3-6-34. Finally tighten bolts to specified
torque.
Tightening torque for
70
cylinder head bolts
6.3 7.0
kg-m
46.0 50.5 lb-ft
Fig.
3-6-34 Tightening sequence of cylinder
head bolts
Camshaft
1) Apply engine oil to cams and journals on
camshaft, and oil seal on cylinder head.
2) Install to cylinder head from transmission
case side.
Fig. 3-6-35 Camshaft installation
3-35