Suzuki Samurai 1986, Service Manual

Page: 272 / 482

10) Remove low gear bush, low speed synchro-
nizer hub, ring, spring, 2nd gear and 2nd
gear bearing by using hydraulic press.
Hydraulic press
Bush
Fig. 13-20
Removing Shift Yokes, Forks and Shafts
4 1 2 3 2
7
12 8
1.
2.
3.
4.
5.
6.
7.
Reverse gear shift shaft
8.
Reverse gear shift rim yoke
High speed gear shift shaft 9.
Reverse gear shift fork
Low speed gear shift shaft
13.
10.
Low speed gear shift yoke 11.
5th gear shift yoke
Low speed gear shift fork
Shift yoke pin
High speed gear shift fork
5th select return spring
Reverse gear shift rim
spring
E-ring
14.
Fig. 13-21
[Gear shift yokel
For shift yoke removal, drive out yoke pin with
spring pin remover (special tool) first, and then
remove yoke.
Spring pin remover (C) (09922-85811)
Fig. 13-22
[Gear shift fork and shaft]
Before starting removal, make sure that all
shift fork shafts in place are in neutral position
and remove each fork and shaft according to
following 1), 2) and 3).
Fig. 13-23 Neutral position
1) Pull out reverse gear shift shaft. As this
shaft comes out, locating ball and spring
will jump out of hole; do not let them
fly away.
13-10
Fig, 13-24