Suzuki Samurai 1986, Service Manual

Page: 285 / 482

4) Uniformly apply sealant (SUZUKI BOND
NO. 1215, 99000-31110) to mating surface
of lower case.
Extension Case
1) Check to ensure that knock pins are
fitted.
Fig. 13-77
Fig. 13-79
5) Install upper case to lower case by matching
3 shift forks with 3 grooves in synchronizer
sleeve on main shaft respectively.
Fig. 13-78 Shift forks
grease (SUZUKI SUPER GREASE
A 99000-25010) to oil seal lip.
3) Clean surface of extension case to mate
with transmission case and uniformly apply
sealant (SUZUKI BOND No. 1215,
31110).
Fig.
6) Tighten case bolts to specification.
Tightening torque
kg-m lb-ft
for transmission
case bolts 18 28 1.8 2.8 13.5 20.0
4) Make sure that 3 shift shafts are in neutral
position as shown in Fig. 13-23.
5) Install extension case to transmission case.
6) Tighten case bolts to specification.
Tightening torque
kg-m lb-ft
for extension case
bolts 18 28 1.8 2.8 13.5 20.0
13-23