Suzuki Samurai 1986, Service Manual

Page: 98 / 482

NOTE:
1, 7 and 6 are in
special
1. Driver handle
2. Piston pin
3. Piston
4. Connecting rod
5. Piston pin guide
6. Guide spring
7. Spring retainer
8.
9. Support
Fig. Ins tatting piston pin
Press piston pin until line marked on driver
handle is flush with flat surface of piston
(Fig. 3-6-l 5).
Driver handle
2. Line
3. Piston
4. Piston pin
Fig. 15 Line marked on driver handle
2) Install piston rings to piston.
l
As indicated in Fig. 3-6-16, 1st and 2nd
rings have “R” or “T” mark. Installing these
piston rings to piston with marked side of
each ring faced foward top of piston.
l
1st ring differs from 2nd ring in thickness,
shape and color of the surface contacting
cylinder wall.
Distinguish 1st ring from 2nd ring by refer-
ring to Fig.
l
When installing oil ring, install spacer first
and then two rails.
“R”
1st ring (“A” 1.2 mm)
2. 2nd ring (“6” 1.5 mm)
3. Oil ring
Fig. Piston rings installation
l
After installing 3 rings (lst, 2nd and oil
rings), distribute their end gaps as shown
in Fig. 3-6-l 7.
5
1.
Arrow mark
6
2. 1 ring end gap
3. 2nd ring end gap
4.
Oil ring rail gaps
5. lnta ke side
6. Exhaust side
7.
8.
Oil ring spacer gap
Fig. 17 Piston ring end gaps positions
3-40