Suzuki Samurai 1986, Service Manual

Page: 278 / 482

1) Install 2nd gear bearing, 2nd gear, spring,
synchronizer ring and low speed synchroni-
zer hub/sleeve onto main shaft, using care
for installing direction of synchronizer
sleeve.
After putting on each synchronizer, be sure
that 3 keys mounted on hub fit snugly into
slots cut in ring.
Fig. 13-42
Then using hydraulic press, press-fit low gear
bush. 2 bushes on main shaft are the same.
Bearing installer (D) (09925-18010)
Fig.
2) Install low gear needle bearing, spring,
synchronizer ring, low gear, ball and washer
onto main shaft.
Fit ball into hole in shaft and install washer
so that its slot comes over ball
To direct washer correctly, bring its
pherence chamfered side to main shaft
center bearing.
Fig. 13-44
3) Press-fit center bearing with bearing installer
(special tool) using care for its installing
direction.
Bearing installer (D) (09925-18010)
Ring groove
Fig.
4) Install ball and washer.
As figure shows, install washer so that its
chamfered side faces center
bearing its slot comes over ball
Washer
Washer
Rear
baarin
side
Fig. 13-46
13-16