Suzuki Samurai 1986, Service Manual

Page: 332 / 482

16-5. REASSEMBLY
Reverse disassembly procedure for reassembly,
noting the following.
NOTE:
Bevel pinion and bevel gear are supplied as a
set. Even when only bevel pinion or bevel gear
replacement is necessary, be sure to replace
both as a set.
Differential Pinion Shaft (Shorter)
When installing shaft into differential case and
pinion, insert its “A” side into pinion joint.
Fig. 16-26 Pinion joint
is longer than
Drive Bevel Gear Bolts
Bolts securing bevel gear to differential case are
subject to shear stress since drive is transmitted
by these bolts from gear to case. For this reason,
they are special bolts made from chrome steel
and must never be replaced by common bolts.
When mounting gear onto case, be sure to apply
T H R E A D L O C K C E M E N T S U P E R 1 3 3 3 B
(99000-32020) to these bolts before running
them in.
Fig. 16-26-1
Differential Side Bearings
Press-fit these bearings into differential case by
using special tool. Driving the bearing into case
is not permitted.
Fig. 16-27
Press
Special tool (Bearing installer
16-13