Suzuki Samurai 1986, Service Manual

Page: 422 / 482

Fig. 19-85
Booster No. 2 body
2. Diaphragm
3. Pressure plate
Check all around booster
No. 2 body to make sure
that diaphragm is seated
securely in its outer
groove as shown in “A”.
7) Install air cleaner separator and then 2 ele-
ments to rod of air valve assembly.
8) Install body boot to booster No. 2 body.
Bath ends of boot must be fitted securely
as shown.
Fig. 19-86
1. No. 2 body
2. Boot
3.
Rod
4.
Booster piston
9) Place No. 1 body on special tool (A). Then
install piston return spring, being careful
for its installing direction.
Piston return
Fig.
2. Booster No. 1
: Booster overhaul
set
(09950-88210)
19-87
10) Place booster No. 2 body on piston return
spring. Then check to be sure that spring is
in piston spring guide.
Fig
..
19-88
1. No. 2 body
2. Return spring
3. Piston
Put spring into piston
spring guide.
Put No. 1 and No. 2 bodies together by
aligning markings made before disassembly.
Holding No. 2 body with upper plate (special
tool) as shown, torque 2 nuts equally to
specification.
Special tool nuts
kg-m
lb-ft
tightening torque
3 - 5
0.3 0.5 2.2 3.6
NOTE:
When holding No. 2 body, use care so that
diaphragm is not caught by projections at 16
locations around No. 1 body.
Tighten right and left nuts equally.
markings.
Special tool
(Booster overhaul tool set)
Fig. 19-89
12) Turn special tool bolt counterclockwise until
No. 1 body projecting part comes to mid-
position of No. 2 body depressed parts as
shown.
No. 1 body
No. 1 body projecting part
No. 2 body depressed part
Fig. 19-90
19-36