Suzuki Samurai 1986, Service Manual

Page: 100 / 482

Oil Pump Strainer
Install seal in the position shown in Fig. 3-6-22.
Tighten strainer bolt first and bracket bolt to
specified torque.
Tightening torque
9
12
0.9
for bolts
1.2 kg-m
6.5 8.5 lb-ft
Fig. 3-6-22 Installing seal
1 .
2. Strainer
3. Bracket
Oil Pan
1) Clean mating surfaces of oil pan and cylinder
block. Remove oil, old sealant, and dusts
from mating surfaces.
After cleaning, apply silicon type sealant to
oil pan mating surface continuously as
shown in Fig. 3-6-23.
Sealant
Fig. 3-6-23 Applying sealant to oil pan
2) Install oil pan to cylinder block.
After fitting oil pan to block, run in secur-
ing bolts and start tightening at the center:
move wrench outward, tightening one bolt
at a time.
Tighten bolts to specified torque.
Tightening torque
12
for oil pan bolts
0.9
1.2 kg-m
7.0 8.5 lb-ft
3) Install gasket and drain plug to oil pan.
Tighten drain plug to specified torque.
Tightening torque
for drain plug
30 40
3.0 4.0 kg-m
22.0 28.5 lb-ft
4) Install guide seal to pump case and then oil
level gauge guide.
1. Oil pump
2. Oil level gauge guide
3. Guide bolt
4. Guide seal
Fig. 3-6-24 Oil level gauge guide
Flywheel
Install flywheel to crankshaft.
Using special tool, lock flywheel, and tighten
flywheel bolts to specification.
Tightening torque
for flywheel bolts
5 7 6 5
5.7 6.5 kg-m
41.5 47 lb-ft
3-42