Suzuki Liana RH418, Supplementary Service Manual

Page: 320 / 371

5A-94 Automatic Transmission/Transaxle:
Reassembly
1) Coat new oil seal rings (3, 4) with A/T fluid.
2) Install them to transaxle rear case (2) and forward
clutch drum subassembly (1).
NOTE
• Do not spread ring ends excessively.
• Make sure that opening ends of oil seal
rings are not lined up so as to prevent fluid
leakage.
3) Coat new O-rings with A/T fluid.
4) Install new O-rings to forward clutch piston
subassembly.
5) Press forward clutch piston subassembly (1) to
forward clutch drum subassembly (2) with fingers.
NOTE
Make sure that O-ring is not twisted or
deviated from position during insertion of
piston.
6) Place forward clutch return spring subassembly (1).
7) Install snap ring (2) using special tool and hydraulic
press (3).
Special tool
(A): 09926-98330
NOTE
• When installing return spring, be careful
so that return spring will not fall or tilt.
• Do not align opening in snap ring with lug
of forward clutch return spring
subassembly at its retainer section.
CAUTION
!
Be careful when applying pressure, for
overpressure will cause plate section of
forward clutch return spring subassembly to
deform.
8) Select and measure correct thickness of forward
clutch retaining plate.
Available forward clutch retaining plate
thickness
3.4 mm (0.134 in.), 3.5 mm (0.138 in.), 3.6 mm
(0.142 in.), 3.7 mm (0.146 in.), 3.8 mm (0.150 in.),
3.9 mm (0.154 in.)
9) Install separate plates “S”, friction plates “F” and
retaining plate “R” in the following order.
S
→
F
→
S
→
F
→
S
→
F
→
R
10) Install snap ring (1).
NOTE
Make sure that flat end of retaining plate
faces toward upper side. Also, make sure
that opening end of ring is not aligned with
groove section.
I3RH0B510033-01
I2RH01510143-01
I2RH01510144-01
I2RH01510139-01