Suzuki Liana RH418, Supplementary Service Manual

Page: 149 / 371

Engine Mechanical: 1D-23
Installation
1) Install oil seal (1) to timing chain cover, if removed.
NOTE
When installing new oil seal (1), press fit to
timing chain cover (2) by using special tool
(bearing installer) as shown in the figure.
Special tool
(A): 09913–75810
Oil seal installation depth
“a”: 1.5 mm (0.06 in.)
2) Install new O-ring (1) to oil control valve (2).
3) Install oil control valve to timing chain cover (3).
Tighten nuts to specification.
Tightening torque
Oil control valve mounting nut (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
4) Install oil gallery pipe No.1 (4) with new copper
washers (5) to timing chain cover.
Tighten bolts to specification.
Tightening torque
Oil gallery pipe No.1 bolt (b): 30 N·m (3.0 kgf-m,
21.5 lb-ft)
5) Apply sealant “A” to mating surface between cylinder
and cylinder head, and apply sealant “B” to mating
surface of timing chain cover as shown in the figure.
“A”: Sealant 99000–31140
“B”: Water tight sealant 99000–31250
Sealant amount for timing chain cover
Width “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
6) Apply engine oil to oil seal lip, then install timing
chain cover (1). Tighten bolts and nut to specified
torque.
NOTE
Before installing timing chain cover, check
that pin is securely fitted.
Tightening torque
Timing chain cover bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
Timing chain cover nut (b): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
7) Apply engine oil to new O-rings (2) and install them
to cap (3).
I2RH0B140058-01
1
2
3
4
5
(a)
(b)
(b)
I3RH0B140024-01
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