Coolster CHALLENGER GK-6125A 2018 Manual Download | Manualshive

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Summary of Contents for CHALLENGER GK-6125A 2018

Page 1: ...www coolster com...

Page 2: ...OWNER S MANUAL CHALLENGER GK 6125A...

Page 3: ...ons Pre Ride Inspec on Check Opera on and Riding Rules Regular Maintenance and Minor Repairs Troublshoo ng Common Problems Cleaning Storage Transporta on Installa on process a er packaging Electric di...

Page 4: ...would greatly minimize the risk of injury and damage It is also highly recommended that beginners seek training from their dealers or locate a quali ed instructor on how to operate this vehicle If yo...

Page 5: ...e riding always exercise good judgement based on your surrounding condi ons Never ride under the age limit and under the in uence of drugs or alcohol If the rider is a minor ALWAYS make sure that a le...

Page 6: ...opera on of this vehicle It is not suggested for riders to operate without the right guidance 3 Individuals below 16 years old CAN NOT drive this vehicle 4 This vehicle is designed to carry the driver...

Page 7: ...p ng turns at faster speeds be sure to be comfortable turning at lower speeds Do not turn at excessive speeds 15 Never operate on hills too steep for the vehicle or your abili es Prac ce on smaller hi...

Page 8: ...ing or skidding on at roads at low speeds on slippery surfaces such as ice go slowly and be very cau ous in order to mini mize the chances of skidding or sliding out of control 22 Avoid opera ng the v...

Page 9: ...eck the en re brake system before riding 4 Please dry the oil inside the carburetor and the oil tank before riding in order to avoid jamming 5 When transpor ng the vehicle always keep it in an upright...

Page 10: ...ar shi er lever 13 Shi er indicator 14 Igni on key switch 15 Kill switch 16 Signal switch 17 Head light switch 18 Speedometer 19 Choke switch 7 Front guard 8 Engine hood panel 9 Safety belt 10 Reserve...

Page 11: ...rd WARNING indicate the existence of poten al risks that may result in serious injury or death Please read and follow the instruc ons on each decal carefully In the event any decal become illegible or...

Page 12: ...product VIN See left picture 2 Engine model and serial number See right picture You can iden fy the model and make of your vehicle with the VIN Vehicle iden ca on number located near the swing arm Pl...

Page 13: ...circuits disconnected Pull out Circuit is connected Brake light works Not pull out 2 Kill switch This is the whistle button When the vehicles or pedestrians need to whistle when clicking 3 Head light...

Page 14: ...simultaneously The fuel cover or gas tank cover should be securely fastened to avoid gas leakage 6 The Fuel Valve The fuel valve will supply fuel from the fuel tank to the carburetor The fuel valve ha...

Page 15: ...s N R D 3 2 1 To use the electric start step on the brake pedal then press the start switch 8 Gearshi Control This vehicle uses a semi automa c centrifugal clutch There are three main gears on this ma...

Page 16: ...f the chain driven is damaged or needs adjus ng Adjust if necessary Check for re pressure poten al wear uneven ness and any loose nuts bolts or co er pins Check for smooth opera on and lubricate if ne...

Page 17: ...Reserve oil tank total capacity 10L Fuel Check Warning Do not more than the allowed amount of fuel Otherwise the fuel will over ow and can cause damage to the vehicle If fuel spills avoid it from tou...

Page 18: ...g Warning Opera ng the vehicle with re wear is dangerous and can result in injury or death Recommended oil 20 10 0 10 20 30 C SAE 20W40 SF Engine oil SAE 10W30 SF Engine oil SAE 5W30 SF Engine oil Oil...

Page 19: ...re the upward resistance thro le arm is closed 5 Press the start switch 6 Release the thro le and allow engine to idle Lightly tap the accelerator to rev engine to sustain combus on if needed Note If...

Page 20: ...ly 2 Parking Brake The parking brake is only enabled when the vehicle has been parked and if the riders are leaving it Never have it enabled when the vehicle is in mo on 3 Emergency Brake The emergenc...

Page 21: ...of over 1 2 of the thro le posi on Do not use full thro le at any me during this interval 3 500 1000 km Avoid prolonged use of over 3 4 of the thro le posi on 4 1000 km Full thro le opera on should be...

Page 22: ...m Notes Running in1000 km or one month Ini al 3000km Or three months Every 3000km Or three months Spark plug Clean or replace if necessary Air lter Clean and replace if necessary Carbutator Check the...

Page 23: ...earingsfor looseness damage Ifdamaged replace Rear axle bearing Chain driven Check chain relaxa on If necessary adjust replace or clean and lubricate Parts fastners Check all the parts and fasteners C...

Page 24: ...you do this during regular inspec ons If the self locking nut is destroyed replace immediately Correspondence tables fastening torque M5 4 5 6 0 5 M10 60 M6 9 M12 99 M8 23 M14 180 Screw size Tightenin...

Page 25: ...oil spills If there appears to be an oil spill immediately stop engine and check vehicle 3 Replace oil a second me in about a month or so a er the rst me to clean oil lters Warning Do not add any che...

Page 26: ...Regular checks should be performed on air lters Clean or replace if needed Thro le cable adjustment Note When adjus ng the thro le cable we must also adjust engine idling Connect the tachnometer and a...

Page 27: ...al next me the spark plug needs inspec on 3 It is advisable to replace the spark plug at least once a year to ensure easy star ng and good engine performance Note If you have not installed when the sp...

Page 28: ...most compact loca on of the chain When the chain is in its most compact posi on check or adjust the chain tension The normal chain leeway is of 5 to 15 mm If chain leeway is beyond 15mm it should be...

Page 29: ...hildren Check the ba ery electrolyte level and make sure the terminal and wiring of the ba ery casing is not leaking If the electrolyte level is low add dis lled water Note Check ba ery electrolyte le...

Page 30: ...mindful of the wiring and its injectors 3 With the correct installa on of the new ampere fuse con nect the switch and observe the electrical installa ons Warning Do not use the recommended ampere ra...

Page 31: ...P29 Troubleshoo ng Common Problems...

Page 32: ...P30...

Page 33: ...P31...

Page 34: ...P32...

Page 35: ...rub the outer surface to avoid residual buildup A er nishing ringe the surface o with water 2 A en on When washing avoid using the high pressure water on the following parts 1 igni on switch 2 mul pur...

Page 36: ...can become vola le Make sure the tank is completely empty and that the storage unit has good ven la on In order to prevent cylinder rust please adopt the following measures 4 Remove spark plugs Make s...

Page 37: ...to help prevent against scratches or dents RE USE AFTER STORAGE Transport 1 Remove the sheets covering the vehicle and dust o the body If vehicle has been in storage for more than 4 months replace the...

Page 38: ...assembled metal frame 2 Take out carton 1 Disassembled packaging belt 4 Install front shock absorp on GK 6125A INSTALLATIONPROCESSAFTERPACKAGING 1 5 Install front shock absorp on 6 Install Front wheel...

Page 39: ...P37 10 GK 6125AINSTALLATIONPROCESSAFTERPACKAGING 2 8 Install rear shock absorp on 7 Install front wheel 9 Install rear wheel 10 Install the backrest tube 11 Install handrail 12 Install handrail...

Page 40: ...P38 GK 6125AINSTALLATIONPROCESSAFTERPACKAGING 3 13 Install safety belt 14 Install safety belt 15 Install seat 16 Install steering wheel 18 Install windshield stand 17 Install steering wheel...

Page 41: ...NSTALLATIONPROCESSAFTERPACKAGING 4 22 Install spare tire 19 Install windshield stand 20 Install rearview mirror 21 Install Spare tire support 24 Install reserve oil tank bandage 23 Install reserve oil...

Page 42: ...PROCESSAFTERPACKAGING 5 Screw size Tighenting torque N M Standard torque N M Screw size Tightening torque N M Standard torque N M M5 M6 M8 4 5 6 0 5 8 12 9 16 26 23 M10 M12 M14 37 79 60 73 115 99 146...

Page 43: ...P41 ELECTRIC DIAGRAM...

Page 44: ...S LIST ENGINE FAMILY CARBURETOR INTAKE MANIFOLD SPARK PLUG EXHAUST MANIFOLD AIRCLEANER HOUSING COVER JMXTX 125M8A KMXTX 125M8A LMXTX 125M8A MMXTX 125M8A NMXTX 125M8A PMXTX 125M8A RMXTX 125M8A SMXTX 12...

Page 45: ...d warranty shall be at the exclusive op on of Maxtrade repair or replacement of any defec ve materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAI...

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