Suzuki Liana RH418, Supplementary Service Manual

Page: 345 / 371

Automatic Transmission/Transaxle: 5A-119
Installation
Bearing outer race
1) Install bearing outer race and shim by using special
tool and hummer.
Special tool
(A): 09924-74510
(B): 09944-68210
Final gear
1) Heat final gear to about 100
°
C (212
°
F) in oil bath.
2) Clean mating surfaces of final gear and differential
case.
3) Install final gear (1) to differential case (2).
4) Install new 4 final gear set bolt lock plates and 8
bolts and tighten bolts to specified torque.
Tightening torque
Final gear bolt (a): 97 N·m (9.7 kgf-m, 70.0 lb-ft)
5) Clamp bolts with lock plate securely.
6) Install differential assembly to transaxle case and
tighten case bolts to specified torque.
Tightening torque
Transaxle housing bolt: 30 N·m (3.0 kgf-m, 22.0
lb-ft)
7) Measure differential assembly starting torque by
using special tool.
Special tool
(A): 09928-06050
Starting torque of differential assembly
0.8 – 1.4 N
⋅
m (0.08 – 0.14 kgf-m, 0.58 – 1.01 lb-ft)
NOTE
• If starting torque exceeds specified value,
reselect shim on both transaxle case and
housing.
• Starting torque changes about 0.3 – 0.4
N
⋅
m (0.03 – 0.04 kgf-m, 0.22 – 0.29 lb-ft)
with each shim thickness.
Available differential side bearing shim
thickness (Thickness: Identification)
8) Apply grease to new differential side oil seal lip.
: Grease 99000–25030
9) Install differential side oil seal.
I2RH01510220-01
I2RH01510221-01
I2RH01510222-01
2.35 mm
(0.093 in.): A
2.65 mm
(0.104 in.): G
2.10 mm
(0.083 in.): Q
2.40 mm
(0.094 in.): B
2.70 mm
(0.106 in.): H
2.15 mm
(0.085 in.): R
2.45 mm
(0.096 in.): C
2.75 mm
(0.108 in.): J
2.20 mm
(0.087 in.): S
2.50 mm
(0.098 in.): D
2.80 mm
(0.110 in.): K
2.25 mm
(0.089 in.): T
2.55 mm
(0.100 in.): E
2.85 mm
(0.112 in.): L
2.30 mm
(0.091 in.): U
2.60 mm
(0.102 in.): F
2.90 mm
(0.114 in.): M
I2RH01510223-01