Suzuki Liana RH418, Supplementary Service Manual

Page: 335 / 371

Automatic Transmission/Transaxle: 5A-109
4) Place reverse clutch return spring onto reverse
clutch piston.
5) Install snap ring (1), using special tool and hydraulic
press (2).
Special tool
(A): 09926-96010
NOTE
To prevent spring seat deformation, be sure
to keep clearance of 1 – 2 mm between return
spring seat and snap ring.
6) Install cushion plate “C”, separator plates “S” and
friction plates “F” in the following order.
C
→
S
→
F
→
S
→
F
NOTE
Make sure that flat end section of plate faces
toward piston side.
7) Select and measure correct thickness of sun gear
input flange.
Available sun gear input flange thickness
4.0 mm (0.157 in.), 4.2 mm (0.165 in.), 4.4 mm
(0.173 in.)
8) Install sun gear input flange (1) with retainer ring (2).
9) Measure piston stroke, referring to “Reverse Clutch
Preliminary Inspection”.
10) Remove reverse clutch from oil pump body.
11) Remove sun gear input flange by removing retainer
ring.
12) Install snap ring (2) to reverse clutch drum with
bearing (1).
13) Apply A/T fluid to input shaft rear thrust roller bearing
(1).
14) Install input shaft rear thrust roller bearing (1) to input
shaft (3).
Input shaft rear thrust roller bearing dimension
Outside diameter: 31.2 mm (1.23 in.)
Inside diameter: 18.6 mm (0.73 in.)
Thickness: 2.7 mm (0.11 in.)
15) Apply A/T fluid to input shaft rear thrust roller bearing
race (2).
16) Install input shaft rear thrust roller bearing race (2) to
input shaft (3).
Input shaft rear thrust roller bearing race
dimension
Outside diameter: 33.4 mm (1.31 in.)
Inside diameter: 21.5 mm (0.85 in.)
Thickness: 2.0 mm (0.08 in.)
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