Suzuki Liana RH418, Supplementary Service Manual

Page: 173 / 371

Engine Mechanical: 1D-47
5) Install bearing cap (1) as follows
a) Point arrow mark (2) on cap to crankshaft pulley
side.
Tighten connecting rod bearing cap nut to
specified procedure as follows.
i)
Tighten all cap nuts to 15 N
⋅
m (1.5 kgf-m,
11.0 lb-ft).
ii) Retighten them to 45
°
iii) Repeat Step ii) once again.
Tightening torque
Connecting rod bearing cap nut (a):
Tighten 15 N
⋅
m (1.5 kgf-m, 11.0 lb-ft), 45
°
and 45
°
by the specified procedure
6) Reverse removal procedure.
7) Perform Steps 11) to 16) of “Installation” of “Timing
Chain Cover Removal and Installation”.
Pistons, Piston Rings, Connecting Rods and
Cylinders Disassembly and Assembly
S3RH0B1406031
Disassembly
1) Using piston ring expander, remove two
compression rings (Top and 2nd) and oil ring from
piston.
2) Remove piston pin from connecting rod.
• Ease out piston pin circlips (1), as shown.
• Force piston pin out.
Assembly
1) Install piston pin to piston (1) and connecting rod (2):
a) After applying engine oil to piston pin and piston
pin holes in piston and connecting rod.
b) Fit connecting rod as shown in the figure.
c) Insert piston pin to piston and connecting rod.
d) Install piston pin circlips (3).
NOTE
Circlip should be installed with its cut part
facing as shown in the figure. Install so that
circlip end gap comes within such range as
indicated by arrow.
I2RH0B140112-01
I2RH0B140113-01
I2RH0B140114-01
I2RH0B140115-01