Suzuki Liana RH418, Supplementary Service Manual

Page: 141 / 371

Engine Mechanical: 1D-15
Installation
Reverse removal procedure for installation noting the
followings.
• Use new intake manifold gasket and EGR pipe gasket
(if equipped).
• Tighten bolts (1) and nuts (2) to specified torque.
Tightening torque
Intake manifold bolt and nut (a): 25 N·m (2.5 kgf-
m, 18.0 lb-ft)
• Check to ensure that all removed parts are back in
place.
Reinstall any necessary parts which have not been
reinstalled.
• Adjust accelerator cable play referring to “Accelerator
Cable Adjustment”.
• Refill cooling system referring to “Cooling System
Flush and Refill in Section 1F in related manual”.
• Upon completion of installation, turn ignition switch
ON but engine OFF and check for fuel leaks.
• Finally, start engine and check for engine coolant
leaks.
Cylinder Head Cover Removal and Installation
S3RH0B1406011
Removal
1) Disconnect negative cable at battery.
2) Remove engine cover (1).
3) Disconnect ignition coil couplers (1).
4) Remove ignition coil assemblies (2) with high-
tension cord (3).
5) Remove oil level gauge (1).
6) Disconnect PCV hose (2) from PCV valve (3) and
disconnect breather hose (4) from cylinder head
cover.
7) Remove power steering hose bracket from cylinder
head cover if equipped.
8) Remove cylinder head cover mounting bolts in such
order as indicated in the figure.
9) Remove cylinder head cover (1) with cylinder head
cover gasket (2) and spark plug hole gasket (3).
I2RH0B140030-01
I2RH0B140032-01
I2RH0B140033-01
I2RH0B140034-01