Suzuki GSX-R1000 2007, Service Manual

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CHASSIS 8-75
• Apply SUZUKI SILICONE GREASE to the brake lever pivot
bolt.
99000-25100: SUZUKI SILICONE GREASE
or equivalent
"
Brake lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.7 lb-ft)
Brake lever lock-nut: 6.0 N·m (0.6 kgf-m, 4.5 lb-ft)
• Align the convex part
"
of brake light switch with the hole
#
of master cylinder when installing the brake light switch.
MASTER CYLINDER INSTALLATION
Install the master cylinder in the reverse order of removal. Pay
attention to the following points:
• When installing the brake master cylinder onto the handle-
bar , align the master cylinder holder’s mating surface with
punch mark
"
on the handlebar and tighten the upper clamp
bolt first as shown.
"
Front brake master cylinder mounting bolt:
10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Tighten the union bolt. (Brake hose routing: 10-21)
"
Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
“ UP ” mark
Clearance
* The seal washers should be replaced with the new
ones to prevent fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. ( 2-26)