Suzuki GSX-R1000 2007, Service Manual

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8-92 CHASSIS
• Apply SUZUKI SILICONE GREASE to the bushing and clutch
lever pivot bolt.
99000-25100: SUZUKI SILICONE GREASE
or equivalent
"
Clutch lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.7 lb-ft)
Clutch lever lock-nut: 6.0 N·m (0.6 kgf-m, 4.5 lb-ft)
• Align the convex part
"
of clutch switch with the hole
#
of
master cylinder when installing the brake light switch.
• When remounting the clutch master cylinder onto the handle-
bar, align the master cylinder holder’s mating surface with
punch mark
$
on the handlebar and tighten the upper clamp
bolt first.
"
Clutch master cylinder mounting bolt:
10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Tighten the clutch hose union bolt to the specified torque.
(Clutch hose routing: 10-23)
"
Clutch hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Connect the clutch lever position switch lead wires.
“ UP ” mark
Clearance
* The seal washers should be replaced with new ones
to prevent fluid leakage.
* Bleed air from the system after reassembling the
master cylinder. ( 2-17)