Suzuki GSX-R1000 2007, Service Manual

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3-44 ENGINE
• Check the height of clutch lifter adjusting pin screws at
three positions using the thickness gauges.
• If the measurement is out of the specification, adjust the
height in the following procedures.
NOTE:
Each clutch lifter adjusting pin screw height should be as close
as possible.
• Loosen the lock-nut and turn out the adjusting pin screw.
• Set the thickness gauges of 0.3 mm (0.012 in).
• Place a proper flat plate on the thickness gauges and hold
them by hand.
• Slowly turn in the adjusting pin screw until resistance is felt.
• Tighten the lock-nut.
Clutch lifter adjusting pin screw height :
Standard: 0.2 – 0.4 mm (0.008 – 0.016 in)
09900-20803: Thickness gauge
"
Clutch lifter pin lock-nut: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
WAVE SPRING WASHER INSPECTION
• Measure the free height of each wave spring washer with
the vernier calipers.
• If a wave spring washer height is not within the specified
limit, replace it with a new one.
09900-20102: Vernier calipers
Wave spring washer height :
Service Limit: 4.30 mm (0.169 in)
OIL PUMP
INSPECTION
• Rotate the oil pump by hand and check that it moves
smoothly.
• If it does not move smoothly, replace the oil pump assembly.
* Do not attempt to disassemble the oil pump assembly.
* The oil pump is available only as an assembly.